한국정밀공학회:학술대회논문집 (Proceedings of the Korean Society of Precision Engineering Conference) (Proceedings of the Korean Society of Precision Engineering Conference)
한국정밀공학회 (Korean Society for Precision Engineering)
- 반년간
- /
- 2005-8446(pISSN)
과학기술표준분류
- 기계 > 정밀생산기계
한국정밀공학회 1997년도 춘계학술대회 논문집
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This parer was presented for the experimental results of torsional vibrations of the horizontal rotating shaft with three disks. The torsional vibrations meter used is a laser system for non-contact measurement of torsional angular vibration velocity and torsional angular vibration displacement. The distance between the disks war changed; the one that had 76mm of disk distance war called basic model, and another that had 106mm of disk distance wide model, and other that had 46mm of disk distance narrow model. In each model, outer diameter of disk was 40mm. And 45mm, or 50mm was also used to extend the effective range of frequencies. The angula vibration displacement and the angular vibration velocity in its torsional vibration were measured to obtain the stable and the unstable regions.
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In order to utilize the information of well-known grinding data or grinding machine, a database needs to be designed by considering the delicate property of the machine tools for the high precision and quality of the demanding specification. Among the machine tools, machining conditions of the grinding are various and knowledge repeatance obtained form the grinding process are less credable.Therefore it is desirable for D/B, which is used to set the grinding conditions, to utilize the maximum machine tool capability. The present paper studied occurance limit of chatter vibration and burn considering the characteristics of machine tool. And also basic experiments were performed to establish optimum grinding canditions which can maximize the machining efficiency.
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This parer is a study on the inverse dynamics of a one-link flexible robot arm which is controlled by translational base motion. The system is composed of a flexible arm, a base for driving arm, a DC servomotor, and a computer. The arm base is moved so that the arm tip follows a desired function. The governing equations are based on the Bernoullie-Euler beam theory and solved by applying the Laplace transform method and then the numerical inversion method. Moter voltage is obtained by simulation for tip trajectory functions i. e. Bang-Bang, Cosine and Gauss Function. And, the tip motion is measured while simulation results are applying. Then the results are investigated to select most proper input and to compare their chateristics. Experimental results show the Cosine function is most proper with respect to low maximum voltage and steady state error.
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Emotional intelligence and aesthetic aspects of traditional Korean music, Kuk Ak, are investigated in terms of fractal relationship. The exploration of Kuk Ak in the view of an intelligence paradigm will restore the balanced sense of art and science which seeks happiness in life.
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In general, pantograph type manipulators are used for carrying heavy payloads with positional accuracy. In this paper, a double pantograph type manipulator, activated by two slider joints, is studied for applying to file handing machine in atomic power plant. In order to realize the stable horizontal movement of a heavy fuel rod whit good positional accuracy, methods for allocating slider and finding constant joint rates are proposed. In addition, the static deflection of the proposed mechanism was studied using transfer-stiffness matrix method. A neural network control algorithm which compensates static deflections is explored with computer simulations.
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In this thesis, we construct the microrobot succor system and navigate the real-time path planning and visual tracking of each robot. The system consists robots, vision system and a host computer. Because the robots are free-ranging mobile robot, it is needed to make and gallow the path. The path is planned and controlled by a host computer, ie. Supervisory control system. In path planning, we suggest a cost function which consists of three terms. One is the smoothness of the path, another is the total distance or time, and the last one is to avoid obstacles. To minimize the cost function, we choose the parametric cubic spline and update the coefficients in real time. We perform the simulation for the path planing and obstacle avoidance and real experiment for visual tracking
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This paper Describe a modelling method for SCR(selective Catalytic reduction) system in refuse incineration plant. We consider the SCR system as a single input single output system. For modelling the SCR system, an auto regressive exogeneous(ARX) modelling method is used. In this case, we should design the white noise input for modelling and put it on the system as an input (.NH/sap2/.), and taken an outlet NOx as an output. From these two relations, we design the ARX model with 45 second delay time and transform to discrete system with 0.5 sampling time. Using the obtained SCR model, we simulate the SCR system to reduce the outlet NOx content by a conventional PID control method.
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The present study considers the analysis and control of the bonding process for a LOC DIe Bonder. A mathematical model for describing the bonding process is developed and proved by experiments. A feedback scheme is also applied for system in order to ensure the robustness of the bonding force control. The theoretical and experimental results are proved useful for the design and control of the LOC Die Bonder.
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To design a control system, it is a elementary point that the stability of the system should be guaranteed. Also, the phase of the system plays an important role for its frequence performance. In this paper, we present two stability criterion of repetitive control system with phase-lead and lag compensator. First, the stability criterion for the servo control system with phase-lead and lag compensator is shown by using small-gain theorem. Second, for the repetitive control system with the compensator, the stability criterion, also, is determined by using small-gain theorem. Two stability criterions show the same results that the stability depends on a coefficient of the phase-lead and lag compensator under some condition in servo control system and repetitive control system.
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Acoustic signals from the vehicle muffler has various kinds of noises. For control of noise from the vehicle muffler, the major part of noise to be contorted is that correlated with the revolution of the vehicle engine. For this reason the most efficient method for noise control is to use the extracted acoustic signals correlated with revolution as a controlled factor. Therebefore in this paper we developed and proofed an algorithm for efficient amplitude detection and phase detection related to the engine operating revolution from the vehicle muffler noise by orthogonality.
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This study is devote to developing navigation filter for detecting sensor failure in multi-sensor navigation system. In multi-sensor navigation system, Kalman filter is generally used to fuse data of each sensors. Sensor failure is fatal in case that the sensor is used as external measurement of Kalman filter therefore detection and recovery of sensor failure is one the important feature of navigation filter. Generally each sensors have its specific feature in measuring navigational information. Fuzzy theory is proposed to detect external sensor failure and provide valid external measurement to Kalman filter avoiding filter divergence and instability. This idea is applied to Autonomous Underwater Vehicle(AUV) which has two navigation sensor i. e self contained inertial sensor and acoustic external sensor. 2 dimensional simulation result shows acceptable failure detection and recovery
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The compressor is one of important elements in refrigeration cycle and play an important role of refrigeration efficiency and quality. This paper analyzes slides in rotary compressors for room air conditioners, monitoring using Acoustic Emission(AE) technique. Reliability of rotary compressors which are factory-tested has been evaluated through visual inspection on taking them apart after long term test, which is life test. This paper describes methods for acquisition and processing of Acoustic Emission(AE) raw signal to monitor state of rotary compressor in Life Test.
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The electronic speckle pattern interferometer (ESPI) has been applied to many technical problems such as deformation and displacement measurement, strain visualization and surface roughness monitoring. In this study, we used an ESPI system based on the dual beam speckle interferometer method in order to measure in-plane displacement and vibration mode using the ESIP technique. This research was carried out for the purpose of applying the vibration analysis method employing Electro-Optic holographic interference technique to the vibration analysis of uniform rectangular cantilevers plate(SS400,STS304) with cantilevers span to breadth ratio of 150 by 75. And thickness of 1mm and 0.8mm respectively. We improved the ESPI technique in order to obtain the distribution of displacement component resolved in one direction through a CCD camera combined with an image processing system. To certify and to assess the accuracy in measuring by this ESPI, the results obtained with the speckle method and vibration mode analysis are to be compared with those results by Warbuton's Theoretical expression and vibration made in FEM analysis.
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This paper presents the design and the evaluation of the 6-component force/moment calibration machine which h a s t h e maximum capacities of 500 N in forces and 50 Nm in moments. This calibration machine consists of body. fixture. force generating system, moment generating system. The expanded uncertainty of the calibration machine is evaluated by calculating the A type uncertainty.
$U_A$ and B type uncertainty,$U_B$ . The evaluation results. this system has the expanded uncertainty of less than$2{\times}10^[-2]$ in respective force and moment components. -
This paper describes the analysis of measuring error of on the machine measuring(OMM) system which can directly measure the three dimensional machined free surface dimension using scanning probe on milling machine. 21 inch TV shadow mask mould was measured using PTP(point to point)measurement algorithm at pallet clamped and unclamped state on OMM system, and using coordinate measuring machine(CMM) one after another. The OMM system was evaluated probe error, stylus contact error, center shift error, repeatability and so on. Consequencely, the conclusion derived that elastic displacement of pallet had effect on measuring error mainly, and pallet design and setup method would be important.
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In this study, we prepose the dynamic gait in consideration of emerge efficiency. The proposed dynamic gait is applied to the quadruped walking robot and experiments are performed for real robot. We proposed the dynamic gait is diagonal gait which is modified the trot gait in consideration of energy efficiency. The proposed gait is composed of two steps. In one step, the robot walks in the trot gait. In the other step, the robot walks with making the center of gravity lie on the two legs supporting line. Realization of the diagonal intermittent trot gait is performed by open loop contal and motion planning of the proposed gait. The validity of the purposed gait is confirmed by our experiment.
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In the stroke sensitive shock absorber, the oil path is formed along the internal cylinder surface to make the eli flow during piston's upper-lower reciprocation movement. With constraint to the conventional shock absorbers which show one dynamic characteristic curve, stroke sensitive shock absorber shows two kins of dynamic characteristic according to the stroke, In the study, analysis on the damping force generation process and dynamic behaviour characteristics of stroke sensitive shock absorber is performed, the valve characteristics being considered more precise information about design and damping performance analysis.
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ESPI(Electronic Speckle Pattern Interferometry) is new optical measuring method to be able to measure the surface deformations of engineering components and materials in industrial areas. Conventional measuring method of surface deformation such as the strain gauge have many demerits because it is contact and point-to-point measuring one. But ESPI that is non-contact, whole field measuring method can overcome previous disadvantages. The speckle pattern to be formed with interference phenomena of scattering light from rough surfaces illuminated by laser light have phase information of surface In this study we used this interference phenomena and the phase shifting method to measure the in- plane deformation, together with the use of digital equipment to process the information contained in the speckle pattern and to display consequent inter ferograms. Finally we obtained good agreement between the experimenta results and those of FEM..
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The shadow moire is one of the optical techniques which is able to give contour lines of an object with respect to a master grating plane. The moire patterns are issued from the superposition of a master grating and its shadow projected on the surface of an object. In case of the classical shadow moire method, the sensitivity was a few tenths millimeters. generally, it is difficult to use a phase shift method in shadow moire because it is impossible to obtain uniform phase shifts on the whole field. But in this study we use the fact that if the depth of object is much less than the distance between the observer and the master grating, and the object is displaced perpendicularly to the grating plane, phase shifts are almost uniform. Finally we obtained a better resolution by using a phase shift procedure and applied the phase shifting shadow moire to three dimensional shape measurement.
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This paper proposes a stable adaptive neural network control(NNC) for fixable joint manipulators. For designing the stable adaptive NNC, the flexible system dynamics is separated into fast and slow subdynamics according to singular perturbation concept. For the slow subdynamics, an adaptive NNC is designed to warrant the system stability and NN learning by lyapunov stability criterion. And to stabilize the fast dynamics, derivative control loop is installed. Through numerical simulation, the performance of the proposed NNC was compared to that of an adaptive controller designed based on the knowledge of the system dynamics. The proposed NNC shows much improvement over the conventional adaptive controller.
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Pressure control is possible by pulse width modulation signal driving a simple ON/OFF 2-way valve of hydraulic servo system. But it indices pressure fluctuation due to repeated on-off action and the pressure varies according to the duty ratio and carrier frequency. So mean pressure and ripple amplitude are arranged by experimental study as the driving signal change which decides the pressure characteristics. As the result selection criteria of the major design parameters may be established and the basic strategy to suppress the unnecessary flucturion may be provided for a hydraulic pressure control system.
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This paper presents a GA(Genetic Algorithms)-Optical control strategy for the control of the swing motion and the transverse position of the overhead crane. The overhead crane system is defined uncertain due to unknown system parameters such as payload and trolly mass. To control the overhead crane. the GA-Optimal control scheme is suggested. which transfers a trolly to a desired place as fast as possible and minimizes the swing of the payload during the transfer. The genetic algorithms are applied to fine digital optimal feedback gains. A computer simulation demonstrate the performance of the proposed the GA-digital optimal controller for the overhead crane.
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This paper presents a 3d image processing which uses neural networks to combine a 2D vision camera and a laser slit beam. A laser slit beam from laser source is slitted by a set of cylindrical lenses and the line image of the slit beam on the object is used to estimate the object parameters. The neural networks allow to get the 3D image parameters such as the size, the position and the orientation form the line image without knowing the camera intrinsic parameters.
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Recently, it is gradually raised necessity that interface is measured accurately and managed in industrial circles and medical world, An Ultrasonic wave transmitted from a focused beam transducer is being expected as a powerful tool for NDE of micro-defect. The ultrasonic NDE of the defect is based on the form of the wave reflected form the interface In this study, regarding to the thickness of film which is in opaque object and thickness measurement was done by MEM-cepstrum analysis of received ultrasonic wave. In measument results, film thickness which is beyond distance resolution capacity was measured accurately. Also, automatically repeated discrimination analysis method can be decided in the category of all kinds of defects on semiconductor package.
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The conventional fire detection devices are operated after a processed fire phase, which are sensing only a high density of smoke level or high temperature heat. They are not so precision to detect a fire in the early phase to protect the facility from the fire. We need to develope a new high precision smoke detection system to keep expensive industial facilities most reliably from fire. A new optical precision smoke detection system was developed. It monitors very low level density of smoke psrticles in the air. It is operated continuously through many years without a stop or any malfunction. The developed precision smoke detection system will be installed in important industrial facilities,such as power plants, underground common tunnel,main control rooms,computer rooms etc.
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This paper presents a new approach to the dynamic control technique for track vehicle system using neural network-fuzzy control method. The proposed control scheme uses a Gaussian function as a unit function in the neural network-fuzzy, and back propagation algorithm to train the fuzzy-neural network controller in the framework of the specialized learning architecture. It is propored a learning controller consisting of two neural network-fuzzy based on independent resoning and a connection net with fixed weights to simply the neural network-fuzzy. The performance of the proposed controller is shown by simulation for trajectory tracking of the speed and azimuth of a track vehicle
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Although the cone type venturi flow meter is superior to another differential pressure type flow meter in precision, the venturi is installed at the pipe as an L beam, so that the dynamic load due to drag force and flow-induced force is generated in the flow meter. In this paper we propose a methodology to evaluate this dynamic load directly by using stain-gages attached on the venturi and we discuss about the dynamic characteristics on the basis of flow-induced vibration theory.
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A laser mesurement system, a modified Michelson interferometer,which can accurately measure high speed length and position of servomechanisms by detecting a phase shift in the measurement beam using an optical interference was developed. A frequency stabilized laser source and a 20 fold frequency interpolation and digitizing circuit were applied to the system. The refractive index of the ambient air was calibrated through the Edlen's formula. The system achieved a resolution of .lambda./40,16nm, a maximum allowable measurement speed of 600 mm/sec, and a length measurement range of 1500mm. Performance of the system was evaluated on the machining center in short and long length measurements
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In this paper,we present neural network for control of Left Ventricular Assist Device(LVAD)system with a pneumatically driven mock cirulation system. It is necessary to apply high perfomance control techniques, since the LVAD system represent nonlinear and time-varing characteristics. Fortunately, the neural network can be applied to control of a nonliner dynamic system by learning capability. In this study,we identify the LVAD system with neural network and control the LVAD system by PID controller and neural network feedforward controller. The ability and effectiveness of controlling the LVAD system using the proposed algorithm will be demonstrated by computer simulation and experiment.
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This paper introdues the development of hydraulic cylinder with magnetic sensor detecting absolute and precise position for automation of excavator. The system which is developed can detect absolute position witha little displacement by using algorithm for recognizing datum points, 1/4 divider algorithm and high precision algorithm improved position precision and robustness to noise etc. The solenoid valve and PWM control using saw-toothed wave are used for absolute position control of cylinder, respectively
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김승우;이호재;임성은 161
A improved method to measure the wavefront aberration of aspheric lens is described. In this study, which is a kind of lateral shearing interferometry, a sinusoidal diffraction grating is used for better quality of interferogram. Also,the grating is inclined to horizontal axis for obtaining the two orthogonal derivatives and minimizing moving error simultaneously. Measurement result shows that the repeatability is about 6 times better then that of previouse Ronchi Test. -
박준혁;이민철;부광석 169
In this paper, auto measuring system for evaluating sensing reliability of infrared temperature sensors is developed. A developed system is composed of temperature controller, measuring sysytem and operating S/W. A constant temperature control of a chamber is accomplished by multi-heater using PI control. It is shown that the control resulte of temperature are well followed to the desired temperature value. The developed untegrated measuring system will increase reliability and productivity of products. -
이진우;오준호 174
In this paper,we consider a LQG problem subject to the stochastic multirate system. By restating the problem as a periodic LQG problem, it is pointed out that the lack of measurements and control inputs in some time instants makes the problem singular. A method of transforming the problem into a nonsingular one enables us to obtain the solution,however which gives a resulting value of the LQG cost and the setimation error dynamic different with those of the original system. As a consequence, we present a optimal value of the original cost and the estimation error covariance of the original system,which are expressed by periodic Lyapunov equation respectively. The evaluation resulte can be exploited in comparing the control system performances and specifying the sampling rates. -
왕한흥;한성현 179
This paper presents machine vision technique with a camera modeling that accounts for major sources of camera distortion, namely,radial, decentering, and thin prism distortion. Radial distortion causes an inward or outward displacement of a given image point from its ideal location. Actual optical systems are subject to varios degrees of decentering,that is,the optical centers of lens elements are not strictly collinear. Thin prism distortion arises form imperfection in lens design and manufacturing as well as camera assembly. It is our purpose to develop the vision system for the pattern recognition and the automatic test of and to apply the line of part manufacturing. -
이감규;정지홍;강명창;김정석 186
To monitor abnormal state of rotary compressor, methods for acquisition and processing of Acoustic Emission(AE) signal are arranged and optimal AE parameter for monitoring is determined. The detecting method of abnormal compressor in real time is suggested and special-purpose minitoring system which can be applied to automatic manufacturing line is developed using one-chip microprocessor in low cost. -
Abstract: In this paper,an autoematic gear inspection system has been been developed using the computer aided vision system. Image processing and data analysis algorithms for gear inspection have been investigated and shown to perform quickly with high accuracy. As a result,dimensions of a gear can be measured upto few micrometer size in real time. In addition, the system can be applied to a practical manufacturing process even under nosiy conditions.
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김도태;이종만;윤인균 196
A reinforced hydraulic hoses,caiied a resonator hoses,with fixible metal tube are commonly used in automotive power steering hydraulic systems to attenuate and eliminate the objectionable fluid borne noise(pressure ripple) or vibration produced by a pump or steering gear. To achieve better nose attenuation in automotile vehicles, the investigations on propagation and attenuation characteristics of fluid borne pressure ripple in power steering hydraulic ciruit are required. So, this paper descibes a mathematical model of hydraulic hoses to support design the power steering hydraulic circuit and analyze the attenuation characteristics of flow and pressure ripples. The model is based on the transfer matrix approach. The experimental results show that the pulsation attenuation characteristics of hydraulic house is remarkably affected by the flexible metal tube inserted coaxially inside a hydraulic hose with a finite length as well as viscoelastic properties of house wall. It is also shown that the predicted results bymodel proposed here agree well with the measured results over a wide frequency range. These results will assist in the modeling and design of hydraulic hoses, and hear, should provide a means for designing a quieter automotive power steering hydraulic systems. -
김동환;최문철;이규섭 213
The semi-active recoil system provides automatic hydraulic pressure and recoil length by an exteral impulse compared with the conventional recoil system. We developed the proto type of recoil system and validated the performance through simulation and experiment. The main issue of the system is how to adjust pressure and length simultaneously. The system consists of external pressure control valve and flow control valve outside of cylinder. The pressure control valve control the cylinder pressure and recoil length. The controlled system enhances the control performance. -
이상원;황철호;이장무 218
The technique used is the active structural acoutrol (ASAC)approach which involves controlling the acoustic response of a panel-cavity covpled system by applying oscillating force inputs in the form of prezoelectric actuators directly to the flexible panel. The linear quadratic Gaussian control scheme is used for attenuating nosie inside the rectangular enclosure causing by flexible wall vibration. Results indicated the application of control inputs to the radiating wall resukted in considerable noise reductions inside the cavity. Auso,the possibility of application to the more complicated fluid-structure coupled system is verified. -
강준원;권혁조;오재윤 224
This paper compares the control techniques for position control experiments of a fixible robot moving in a vertical plane. The flexible manipulator is modeled as an Euler-beroulli beam. Elastic deformantion is representedusing the assumed model method. A comparison function which satisfies all geometric and natural boundary conditions of a cantilever beam with an end mass is used as an assumed mode shape. Lagrange's equation is utilized for the development of a discretized model. Control schemes are developed using PID control,pole placement control and discrete Linear Quadratic Regulater(LQQ). The effectiveness of the developed control schems are compared using computer simulation in view of practical experiment. The simulation results show that PID control is very effective in practical implementation. -
박정수;윤충섭;이동주 230
During laser welding, a laser induced matal vapour and plasuma is formed. The plasma shows strong fluctuation combined with acoustic sound emission. On-line monitoring of the process is possible by measuring and analysing the plasma and acoustic sound emission. This paper introduce the method of on line process monitoring in the laser beam welding and analysis being monitoring signal. The results show the complementary information on the process. -
최대봉;황주호;임경진 239
The heat generation is the most important problem in the motor integrated spindle. Double cooling jacket in necessary to reduce the thermal displacement and to get the stable temperature disribution for the housing. In this study, the effects of temperature distribution and thermal displacement for the spindle system according to the variation of cooling oil flow rate are investigated experimentally on the motor-integrated spindle with double cooling jacket system. The experimental spindel system is composed with the angular contact steel ball bearings, oil-air lubrication, air or oil jacket cooling system. -
김선민;이선규 244
Internal and external heat sources will cause to deform to machine elements in the contact joint of structure,which results in the change of contact pressure distribution different from initial assembly. Heat induced variations of contact pressure will change the static and dynamic properties such as contact stiffness,damping as well as contact heat conduction in the structure. In order to design and control the intelligent machine tool operating in variant conditions more sophisticatedly, the good prediction for the changes of prescribed propeties are strongly required especially in the contact elements adjacent to the rotational or linear bearing This paper presents some computational and experimental results in regard to static and dynamic characteristics of the press-fitted bush and shaft assembly which is a model of the bearing innerrace and shaft assembly. In the condition of heat generation on the outer surface of the bush,the effects of changes in the negative clearance and the heat flux on pressure distribution and dynamic properties are investigated. Results of this study show that the edge effect of the bush and the initial clearance have effects on the transient dynamic characteristics significantiy. -
송영찬;박천홍;김수태 250
For compensating the error motion of hydrostatic tables, we have introduced a way that the clarance of table is actively controlled corresponding to the amount of error with the nariable capillary,anmed as ACC. In previous paper,through the basic test, it was confirmed that by the use of ACC,the error motion within 2.7 .mu.m of a hydrostatic table could be compensated with the resolution of 27nm, 1/100 contollable range, and with the freqency bandwidth of 5.5Hz structurally. In this paper,we performed practital compensation of the linear and angular motion error of hydrostatic table using ACC. For improving the compensated motion accuracy,iterative control method is put into the control system. The experimental results show that by the simultaneous compensation of error,the linear and angular motion error are improved upto 0.25 .mu.m and 0.4arcsec,which are about 1/10 and 1/3 of the non-compensated motion errors respectively. -
안경기;조동우 257
A compact measurement system is developed to measure in-process errors due to thermal deformation of a machine tool, this system is composed of a gauge, 5gap-sensors and a PC. The gauge is made of invar, which is a material that has a very low thermal expansion coefficient. A new neural network model is constructed to estimate thermally induced machine tool errors based on the measured data,the given data,that is a width of cut,a depth of cut, a feed rate, a spindel speed etc, and the calculated data. The detail of the model proposed is described in the paper together with the experimental methodologies using a proposed compact measurement system to examine the validity of the proposed approach. -
윤원수;김수광;하재룡;조동우 263
Development of a high speed feed drive system has been a major issue for the past few decades in machine tool industries. The reduction of tool change time as well as repid travel time can enhance the productivity. However,the high speed feed drive system generates more heat in nature,which leads to thermal expansion that has adverse effects on the accuracy of machined part. The paper divides the feed drive system into the ball screw and guide way. For each part, the thermal behvior model is separtately developed to estimate the position error of the respective feed drive system that is caused by the thermal expansion. The modified lumped capacitance method is used to analyze the linear position error of the ball screw. The thermal deformation of guide way parts affects the straightness and angular error as well as linear position error. Finite element method is used to estimate the thermal behavior of these guide way parts. The effectiveness of the proposed models are verified through the experiments using laser interferometer. -
이성일;정성종 269
In order to maker unmanned machining systems with satisfactory performances, it is necessary to incorporate appropriate condition monitoring systems in the machining workstations to provide the required intelligence of the expert. This paper deals with condition monitoring for chatter, tool wear and fracture during turning operation. To develop economic sensing and identification methods for turning processes, sound pressure measurement and digital signal processing technique were proposed. We suppressed chatter by stability control methodology, which was studied through manipulation of spindle speeds regarding to chatter frequencies. It was shown that tool wear and fracture were identified and to be estimated by using the wear indices. The validity of the proposed system was confirmed through the large number of cutting tests. -
경진호;노승국;박종권 274
Eddy current effect in a high speed rotor suspended by a mangnetic bearing is invstigated using electromagnetic field analysis technique. The non-zero conductivity model of a laminated rotor sleeve is proposed to concern electrical shorting of laminates due to rub, handling or press fit assembly,et al. As the rotating speed increase, the distibution of magnetic flux line is changed and the magnetic forces decrease remarkably. ANSYS Magnetics (version 5.3) is used for the magnetic field analysis. -
조규재;홍성오;전언찬 278
Thermal expension of the ball screw in semi-closed loop type CNC Lathe directly introduces positioning error along the travel axis. In this paper the thermal displacement of the ball screw is estimated by using macro variabie. The estimated dispacement of the ball screw are given to the NC in the form of pitch error compensation data into time interval. The thermal behaviour of the ball screw of the CNC Lasthe under the constant driving conditions was measured to examine the effectiveness of this compensation method. The results showed that thermal displacment of the ball screw were the positioning accuracy could be maintained to better then 6 .mu.m while using this compensation. -
이재종;양민상 283
공작기계의 가공정도는 공작기계의 운동기구가 가지고 있는 기하오차와 절작작업시 발생하는 진동, 열,절삭력에 의해서 공작기계의 구조계,주축계,이송계의 변형에 의해서 직접적인 영향을 받는다. 또 가공정도는 제품의 정밀도 및 품질에 직접적인 영향을 미치기 때문에 가공정도를 향상시키기 위한 방법으로 공작기계의 오차를 측정/해석하는 방법이 연구되고 있다. 일반적으로,공작기계의 오차는 Quasi-static 오차와 Dynamic오차로 구분할수 있다. Dynamic 오차는 기계의 진동,채터 및 스핀들의 진동에 의해서만 발생하는 오차이며,Quasi-static 오차는 공작기계 구성요소인 안내면,칼럼,볼스크류등의 기하오차와 온도변화에 의한 열변형오차에 의해서 발생한다. 특히,공작기계 및 절삭가공중에 발생하는 열원에 의한 열변형 오차는 공작기계의 기하오차에 비해서 가공정도에 큰 영향을 미치며[1,2],발생오차의 약 40~70% 정도가열변형 오차에 기인한 것으로 알려져 있다[1]. 실제 많은 실험결과를 볼 때 CNC공작기계이 경우는 열변형에 의한 오차는 기하오차에 비해서 매우 크게 나타났다. 이러한 열변형 오차는 공작기계 주위 온도와 공작기계 구성요소(칼럼,이송유니크,스핀들유니트)의 비선형적인 온도 특성에 의해서 주로 발생하고, Time-variant특성을 가지고 있기 때문에 작업중에 발생하는 온도특성에 따른 열변형 오차를 최소화 할 수 있는 방법이 필요하다. 스핀들유니트는 냉각방식을 사용하여 온도변화를 줄이고 있으나 반복적인 작업과 스핀들의 고속회전으로 인해서 복합 적인 온도변화를 발생시킨다. 또, 볼스크류의 지지방식이 양쪽 고정단 형태이기 때문에 조립시 예압(pre-load)을 주어서 열팽창을 보상하고 있으나 공작기계의 반복적인 이송으로 인해서 발생하는 온도변화에 의한 열오차를 보상하는데는 어려움이 있다.됩니다. 생리적 저항력이 없는 어린이들은 이러한 공해와 생활조건의 제일희생자가 되는 것입니다. 엄마들이 "얘는 감기, 비염, 편도선을 달고 삽니다...." "얘는 코감기, 목감기 번갈아 가면서 하도 앓고 있어서 양약율 중지하고 현재 한약을 먹고 있습니다." 이러한 역경은 극복할 수 있는가\ulcorner 질병의 메카니즘은 어떻게 작용되는가\ulcorner 등등을 육미회 센타에서 체험한 사례를 가지고 말씀드리고자 합니다..ell layer (PCL)와 glia에 SOD-1이 강하게 염색되었다. APT 병용 투여로 상당수의 경련이 일어나지 않은 흰쥐는 해마의 DG에 FRA가 경미하게 염색되었고, PCL에 SOD-1도 경미하게 나타났으나, 경련이 나타난 쥐에서는 KA만을 투여한 흰쥐와 구별되지 않았다. 이상의 APT의 항산화 효과는 KA로 인한 뇌세포 변성 개선에 중요한 인자로 작용할 것으로 사료되나, 보다 명확한 APT의 기전을 검색하고 직접 임상에 응응하기 위하여는 보다 다양한 실험 조건이 보완되어야 찰 것으로 생각된다. 항우울약들의 항혈소판작용은 PKC-기질인 41-43 kD와 20 kD의 인산화를 억제함에 기인되는 것으로 사료된다.다. 것으로 사료된다.다.바와 같이 MCl에서 작은 Dv 값을 갖는데, 이것은 CdCl$_{4}$ $^{2-}$ 착이온을 형성하거나 ZnCl$_{4}$ $^{2-}$ , ZnCl$_{3}$ $^{-}$ 같은 이온과 MgCl$^{+}$ , MgCl$_{2}$ 같은 이온종을 형성하기 때문인것 같다. 한편 어떠한 용리액에서던지 NH$_{4}$ $^{+}$ 의 경우 Dv값이 제일 작았다. 바. 본 연구 -
황주호;박천흥;이후상 288
Positioning accuracy largely depends on the variation of friction force in guide table, geometric accuracy of feed unit like as ballscrew and controllable accrecy of servo unit, in general. This paper deals with improvement of microstep resolution about hydrostatic table. Torque control mode have a advantage in microstep test, and more stable than velocity control mode in low velocity motion. Hydro static table have the elastic behavior within several .mu.m, so different character exist between the elastic motion and rolling motion. Integral gain is dominant than other gain in elastic motion. In order to improve response time in elastic motion,increasing gain is suggested within the stable region. -
이석원;박희재 297
Linear displacement accuracy is one of the most important factors that determine machine tool accuracy. The laser interferometer has been usually recommended for the measurement of linear displacement accuracy. In this paper, microcomputer aided measurement and compensation system has been developed forthe pitch error in a CNC machine tool. For accurate pitch error calculation, the analysis code for the pitch error has been also implemented according to the international standards(ISO). The PC based automatic compensation system for the pitch error is also implemented. A new algorithm for calculating optimum value for pitch error compensation is proposed, minimizing the deviation at each target points. The development system has been applied to a practical CNC maching center and the performance has been demonstrated. -
신영재;이후상;박보선 303
In the case of a cooled air cooling applied to angular contact ball bearings in a high speed spindle unit,the heat generated heat in bearings is removed and the temperature of inner ring is decreased.. Therefore it is possible to increase the speed of spindle units. -
이찬흥;김태형;이후상 307
This paper describes influence of thermal deformation on nosic characteristics in high speed spindle systems. Heat generation in front, rear spindle bearings and built in motor lead to diverse thermal deformation of headstock with time. This deformation changes assemble tolerance in bearing housing, especially to elliptic form. The elliptic assemble tolerance generate high nosie level with dominant amplitude in double rotational frequency. -
김종립;윤기찬;하재용;박종권 312
This paper present an optimum design for the rotor-bearing system of a high-speed (80000RPM) ultra-centrifuge supported by ball bearings with nonlinear stiffness characteristics. To obtain the nonlinear bearing stiffnesses, a ball bearing is modelled in five degrees of freedom and is analyzed quasi-statically. The dynamic behaviors of the nonlinear rotor-bearing system are analyed by using a transfer-matrix method iteratively. For optimum design, minimizing the weight of a rotor is used as a cost function and the Augmented Lagrange Multiplier (ALM) method is employed. The result shows that the rotor-bearing system is optimized to obtain 8% weight reduction. -
정영대;최홍태;이석희 321
This paper present how VRML file format can be used for RP Technology. VRML standards provids compact and powerful interface between remote RP manufacturer in network independent environment. We have constructed integrated and network-connected server system which can share the CAD data and varios process which is STL-to-VRML translater,slicing process,slice anchor process etc. This Server system consisted in file converter between STL and VRML,CGI system which sends a generated data to VRML client or browser, slice-generator which can re-slice at varied thickness and simulator which can show and check simultaneously status between near slices with support. This system aims to the integrated simulator which supports graphic animator and FEA analysis system. -
김순경;이승수;전언찬 327
As demand for various kinds and small lot products has been increasing, batch annealing has been appreciated for its small restiction for the opteration. The cold spot of the coil is very important in the BAF(Batch annealing furnace) annealing process. Because of the annealing cycle time in the BAF, annealing was decided on the cold spot of the coil. So, we tested the effect,variation of cold spot, for hydrogen contents of atmospheric gas at the annealing furnace. As a result of several investigations. We confirmed the following characteristics ; after the heating and soaking,the cold spot of coil moved to 1/3 of coil thickness in the NHx atmospheric gas, but the mid point of the coil thickness is the cold spot in the Ax or .H/sub2. atmospheric gas. Therefore, the use of hydrogen instead of nitrogen as the protective gas,combined with high convection in batch annealing furnaces, has shown that considerable increases in furnace output and material quality are attainable. Owing to the low density, high diffusion and reducing character of hydrogen, a better transfer resulting in uniform material temperatures and improved coil surfaces can be achieved. -
강대천;강무진 332
To order to remain competitive, a manufacturing company need to maintain the optimal condition of its manufacturing system. Machine tools as an important element of a manufacturing system comprises complex mechanical as well as electronic components. So, diagnosing the troubles of machine tools is tricky process which requires a lot of experience and knowledge. Since providing machine tool users with necessary serices at the right time is very difficult,a remote diagnosis system is to be regarded as a good alternative, with which users can diagnose and fix the machine troubles. This paper presents a method to implement a remote machine tool diagnosis system using the world wide web technology and backward reasoning expert system. -
구본영;금영탁 337
The purpare of this research is to develope a FEM program for analyzing solidification processes of axisymmetic casting, considering phase changes and the contact between the metal and mold. Temperture recovery method is employed for considering the phase changes releasing the latent heat. A gap element is employed for modeling the interface between the model and metal in finding deformed shapes. In order to verify the developed program, an axisymmetric aluminum casting processes is simulated. Temperature distribution, phase front position, and shrinkaga and porosity creation are compared with measurement, FIDAP results, and ANSYS results, and good agreements are examined. -
강선구;박면웅;박지형 342
In the recent competitive market situation, the product development lead-time plays a significant role for the success of a manufacting company. One of the most important efforts required is reducing the design lead-time by managing all the necessary technical information related to the design process. In this paper,the data model for an engineering data management system for machine tools is described by applying object-oriented modeling technique. The design objects and their structure are defined regarding the functions such as version control, configuration management, and technical document management, and are implemented using an object-relational database management system. The suggested model takes into special account the characteristics of machining centers. -
이승섭 347
A micromachined piezoelectic cantilever transducer,which works both as a microphone and as a microspeaker,has been fabricated and tested. The 2000*2000*3.mu.m .sap2. cantilever has oxide(ZnO)piezoelectric thin film on a supporting layer of low-pressure chemical-vapor-deposited(LPCVD)low-stress siliconnitride. A highlight of the fabrication process which may also be relevant for other micromachined stuctures is the technique for producing a flat,multilayer cantilever. The measured microphone sensitivity is fairly constant at 2 mV/.mu.bar in the low frequency range and rise to 20 mV/.mu.bar at the lowest resonant frequency of 890 Hz. The 2 mV/.mu.bar sensitivity is the highest report to data for a microphone with a micromachined diaphragm. When measured into a 2 cm/sap3 coupler with 4V (zero-park)drive,the microspeaker output sound pressure level(SPL) is 75 dB at 890 Hz. It increases to approximately 100dB SPL at 4.8kHz with 6V(zero-park)drive. The measured microphone frequency response agrees well with the results of an ABAQUS simulation. -
정원지;여준구;김은석 352
이 논문에서는 압전 MEMS에 대한 유한요소해석(FEA)응용이 연구되었다. 압전MEMS와 관련한 특수재료 및 기하학적 형상에 대한 몇 가지 두드러진 특징 및 앞으로의 연구가치가 있는 주제도 아울러 다룬다. 압전 능동박막을 이용한 센서 및 액츄에이터를 포함하는 단순구조에 대한 FEA모델링이 제시되었다. ZnO가 압전 재료로 사용되었다. 정적 전기기계적해석이 두 가지 모델에 대해 수행되었다. 압전효과로 발생한 처짐 및 센 서의 출력전압에 대한 FEA 결과는 해석치 혹은 실험측정값과도 우수하게 일치하였다. ANSYS가 P-MEMS의 가상신속시작체계를 위한 우수한 FEA도구임이 본 논문을 통해서 보여졌다. -
In this work surface damage of head and disk of head disk drive was analysed using an Atomic Force Microscpoe. The initial damage of the disk occurred by generation of extermely small wear particles. Also it was show that wear particles tend to pile up near the front side of the slider. The surface damage mechanism of drag test and contact-start-stop test was found to be quite similar.
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In the field of Micro-Mechanics, it has been known diffcult to integrate the micro-machine with sensor and source line for the conventional copper line cnanot be used in compact and small size. We developed a system to make thethin copper film as a connect line on the poyurethane pipe (2mm in diameter) by the evaporation technique. This system consists of an evaporation chamber two long branches, substrate hoider and a Linear-Rotary motion feed feedthrough. The results showed that thin copper film coated polyurethanc pipe could be applied th the small medical devices such as the micro active endoscope.
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This paper descibes a micro groove machining process on the polyurethane biopolymer by KrF excimer laser. To investigate the etch charcteristics of polyurethane biopolymer quantitatively,laser system for ablation was installed with high precison moter and then polymer ablation experiment, in which paramteters were fluence,pulse repetition rate,numbers of pulses and assist gas, was carred out. In this experiment, we found out that the value of critical energy density for ablation is 30mJ/cmsup2/ and the etching rate is more dependent on the pulse number and fluence than any other pamameter. Finally, we machined micro grooves for fiexibility as width 300.mu.m depth 100.mu.m and port for micro-devices mounting as length 100.mu.m width 300.mu.m depth .mu.m on the outer wallof polyurethane biopolymer tube which is used as medical device.
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A 100*100.mu.m
$^{2}$ aluminum micro mirror is designed and fabricated using a thick photoresist as a sacrificial layer andas a mold for nickel electroplating. The micro mirror is composed of aluminum mirror plate, two nickel support posts, two aluminum hinges, two address eletrodes, and two landing electrodes. The aluminum mirror plate,which is supported by two nickel support posts, is overhung about 10.mu.m from the silicon substrate. THe aluminum mirror plate is actuated like a seesaw by electrostatic force generated by electic potential difference applied between the mirror plate and the address electrode. This paper presents some methods to measure the optical and the dynamic characteristics of the fabricated micro mirror. -
This paper focuses on self-organization of fuzzy rules for performance management of computer communication networks serving manufacturingsystems. The performance managment aims to improve the network performance in handling various types of messages by on-line adjustment of protocol parameters. The principle of fuzzy logic has been used in repressenting the knowledge of human expert on the performance management and in deriving manafement decisions. In this paper, we present an of this self-organization is domonstrated by discrete simulation of an IEEE 802.4 network.
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Recently,direct rolling process has been drawing increasing interests because production cost be greatly reduced by eliminating subsequent hot rolling processes. Such a process has been characterized to prosuce thin steel strip (thickness 1~5mm) directly from molten metal and to skip over the conventional hot rolling processes. However, since there are several process parameters, which affect the quality of product,and their relationship between the parametersare very complex,it is therefore very difficult to realize the process design and the quality control. To overcome these difficulties quantitative relationship between the parameters are investigated through a numerical analysis. Form these results, it is found that solidification final point is the most important paramter which is critical to quality of the strip. Also,the multiple regression model is obtianed to determine their relationship from the solidification final point and roll separating force which can be easily estimated
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Consider a tetrhedron is composed of six dihedral angles .phi.(i=1,2..., 6), and a vertex of a tetrahedron is also three dihedral angles. It will assume that a vertex A, for an example, is composed of there angles definded such as .alpha..betha. and .gamma. !. then there is a corresponding angle can be given as .phi1.,.phi2.,.phi3.. Here, in order to differentiate between a conventional triangle and dihedral angle, if a dihedral angle degined in this paper is symbolized as .phi..LAMBDA.,the value of cos.theta.of .phi./sab a/, in a trigonometric function rule,can be defined to tecos.phi..LAMBD/sab A/., and it is defined as a tetradedral cosine .phi. or simply called a tecos.phi.. Moreover, in a simillar method, the dihedral angle of tetrahedron .phi..LAMBDA. is given as : value of sin .theta. can defind a tetra-sin.phi..LAMBDA., and value of tan .theta. of .phi..LAMBDA. is a tetra-tan .phi..LAMBDA. By induction it can derive that a tetrahedral geometry on the basis of suggesting a geometric tetrahedron
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An international standard for the product model data, STEP, and a standard for the distributed object technology. CORBA, will play a very important role in the future manufacturing environment. These two technologies provide background for the sharing of product data and the integration of applications on the network. This paper describes a prototype CAD/CAE enviroment that is integrated on the network by STEP and CORBA. Several application servers and client software were developed to verify the proposed concept.
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This paper presents spatial relationshaps and engineering features for the feature based modeling of Sheet Metal Weld Assemblies (SMWA) that are made of sheet metal components through are welding processes. Spatial relationships in ProMod-S, a sheet metal product modeler,are further extended for the SMWA modeling. Some spatial relationships for special weld joint types are newly introduced. The geometrical and topological relations between spatial reationship, mating features, and assembly features are defined. Finally, assembly data stucturess for the product modeling of SMWA are proposed. They are an engineering relation to represent the constraints between component features, and a mating bond to integrate component design information.
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Voronoi diagrams are applied in varios field such as NC toolpath generation, VLSI design and robot path planning because of their geometric charcteristics. In this paper, Voronoi diagrams are introduced on polygon constructed by line segments only and with constant offset. Bisector curves for two arbitrary objects, which is the combination of line segment and arc, are defined as parametric fuction where the parameter is used as offset. Offset curves are applied on the generation of laser scanning path for the stereolithography and shows a good result from several examples.
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Recently, The manufacturing companies are introducing the CAD/CAM systems to solve problems for the lack of experts, the higher cost of manufacturing and the difficulties of process. Knowledge engineering approach makes it possible to change a know-how of experts to computerized information effectivly. The proposal of this paper is the development of an interactive knowledge-based CAM system to disign and manufacture the mold with non-expert engineers used easily. This system is composed of two functional parts. One is the geometric modeler that used the technique of a feature modeling. The other is the expert system module that composed inference engine and databas which contains characteristics of materials and cutting tools setc.
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This study presents a way to construct 3D shape in STL format from 2D slice data. Nowadays ahape reconstruct has been done in many ares, the application of this method is important especially in Reverse Engineering which reconstructs original shape from cross-section data. Current RP (Rapid Prototyping) is used not only for the verification of a part designed but also for the production and tooling in more effective way. In RP technology, data should be prepared in STL format. In this paper, the way to make 3D shape data in STL format form 2D slice data is described which can be used to reconstruct an original shape in RP equipment.
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Computer Integrated Manufacturing (CIM) is undoubtedly one of the most influential concepts to have been introduced into the manufacturing world in recent times. The successful CIM application is greatly depended on the way of the approach to given manufacturing environments. This paper reports a new approach in building CIM systems trough the development of a poen cell controller.
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Features are well recognized to play an important role for the integration of ACD and CAPP. Majority of pervious works for the feature recognition for prismatic part is based on 3D solid model. But in real factories, 2D drawing are used more than 3D drawings. In this paper, we develope an algorithm of the feature recognition on prismatic parts in 2D drawings, using by the graph method and the heuristic algorithm. Previous algorithms have some conflicts at feature interaction. In this paper, elements are grouped into connection by the graph method. Then features are recognized by using these grouped elements and their relationships of front and side-view. For resolving the problem of feature interaction, the element graphs are modified by an deloped algorithm. This algorithm is applied to a CAPP system for milling process planning.
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In this paper, Fuzzy ART which is one of the competitive learing neural networks is applied to machine-part cell formation problem. A large matrix and varios types of machine-part incidence matrices, especially including bottle-neck machines, bottle-neck parts, parts shared by several cells, and machines shared by several cells are used to test the performannce of Fuzzy ART neural network as a cell formation algorithm. The result shows Fuzzy ART neral network can be efficiently applied to machine-part cell formation problem which are large, and/or have much imperfection as exceptions, bottle-neck machines, and bottle-neck parts.
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The pupose of this study is the development of CAM system which can cut any shape by CNC lathe.. The overall goal of the CAM system is to achieve the CNC lathe machining, form roughing through to final measuring. The hardware of the system comprises PC and CNC lathe. There are three steps in the CNC lathe machining, (1) geometric modeling by the shape patterns, (2) NC commands generation by the tool path compensated for tool nose radius,(3) machining and workpiece measuring on the lathe. It is developed a software package, with which can conduct a micro CAM system in the PC without economical burden.
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In order to provide a manufacturing system with efficiency and flexibility to cope with the changes in shop floor status, the integration of process planning and operations scheduling is required. In this paper,an integrated system of process planning and operations scheduling based on the concept of process net model is presented. The process net model includes the alternative process plans. The integrated system is applied for prismatic parts.
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This system is the automatic boiler tube bending equipment which has four heads for bending the tube and the carriage for moving the tube. The system consists of two frames for transporting each moving parts, high-frequency heating equipment for heating the tube in hot bending, control panel for inputting the job data operating, remote control unit for concetration and distribution of input/output, and the monitoring system which can establish unmanned operationby receiving the bending job data via LAN form a design teamwhich produces the job data and schedule based on master production plan and diagnoses bending data change, input, whole system status, and system malfunctions. By employing this system, 30% of production improvement was achieved was achieved comparing to the existing bending system.
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A methodology which supports the feature used from design to manufacturing for sculptured pocket is newly devlored and present. The information contents in a feature can be easily conveyed from one application to another in the manufacturing domain. However, the feature generated in one application may not be directly suitable for another whitout being modified with more information. Theobjective of the paper is to parsent the methodology of decomposing a bulky feature of sculptured pocket to be removed into compact features to be efficiently machined. In particular, the paper focuses on the two task: 1) to segment horizontally a bulky feature into intermediate features by determining the adequate depth of cut and cutter size and to generate the temporal precedence graph of the intermediate features and 2)to further decompose each intermediate feature vertical into smaller manufacturing features and to apply the variable feed rate to each small feature. The proposed method will provid better efficiency in machining time and cost than the classical method which uses a long string of NC codes necessary to remove a bulky fecture.
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By the used of a similar numerical method as in the previous paper, the forming limit stain of coatedsheet metals is investigated in which the FEM is applied and J2G(J/sab 2/-Gotoh's corner theory) is utilized as the plasticity constitutive equation. Coated two-layer sheets and sheets bonded with dissimilar sheets on both surface planes are stetched in a plane-strain atate, with various work-hardening exponent n-values and thicknesses of each layer. Processes of shear-band formation in such composite sheets are clearly illustrated. It is concluded that, in the coated state, the higher limiting strain of one layer is reduced due to the lower limiting stain of the other layer and vice, and does not necessarily obey the rule of linear combination of the limiting stain of each layer weighted according thickness.
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In this paper, shape memory compsites are made by powder metallurgy. And then, an self-strengthening effect of the composites by shape memory effect above inverse transformation temperature A/sab f/ of TiNi alloy discussed. Moreover, TiNiCo/Al composite is made by using TiNiCo alloy as fiber. And it is discused aboutaffection of Co in the shape memory composite. The results of the intelligent properties of TiNi/Ai-radical shape memory composite, using SMA, by powder metallurgy are the tensile strength of TiNiCo wire is much higher than that of TiNi wire. and the strength of TiNiCo/Al composite is generally higher than that TiNi/Al composite.
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Since the ceramic/metal joints is joined at high temperature, the residual stress will develop during when cooled from bonding temperature due to remarkable difference of thermal expansion coefficient between creamic and metal. Moreover, the edge of jointed interface makes singular stress field in the ceramic/metal joints and this singular stress field much influences on the strength of joints. In this study, The influence of residual stress, mechanical load and repeat thermal sysle was estimated in the ceramic/metal joints. According to this influence, the change of singular stress field was analyed and then strength test, X-ray measurement are performed.
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It is common to assum identical allowable safety factors in static strength, defined by mean stress and in fatigue, defined by stress amplitude. Under the load with asymmetrical cycles the safety factor is not the same. In this paper, with the consideration of unequal allowable safety factors a general method for estimating fatigue reliability of a machine element under a combined state of stress is derived based on the theory proposed by Prof. Kececioglu and normal distribution. The calculation of fatigue reliability for limited life is discussed with example.
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6063-T5 alloys are tested in laboratory air, water and 3% NaCl solution to investigate the effects of corrosive environment on the retardation behavior through single overload fatigue test. Also, the fatigue crack propagation and the crack closure behavior are studied. The results obtained in this experimental study are summarized as follows: 1) Behaviors of fatigue crack growth retardation are observed in water and 3% NaCl solution as they do in air. The number of delay cycles and the size of affected region by single overload decrease greatly in water and 3% NaCl compared with those in air. 2) In fractographic results, the overload marking by single overload appear remarkably in air, but indistinctly in water and 3% NaCl solution. 3) The effect of crack closure on crack propagation is most remarkable in the beginning of crack propagation. With crack propagation, the crack closure level and its effect decrease greatly.
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Composite materials have varios complicated characteristics to the ply materials, ply orientations, ply stacking sequences and boundary conditions. Therefore, it is difficult to analysis composite materials. For efficient use of composite materials in engineering applications the dynamic behavior, that is, natural frequencies, nodal patterns should be informed. This study presents the experimental and FEM results for the free vibration of symmetrically and antisymmetrically laminated composite and hybrid composite rectangular plates. In order to demonstrate the validity of the experiment, FEM analysis using ANSYS was performed and natural frequencies experimentally obtined is compared with that calculated by FEM analysis. The results obtained from both experiment and FEM analysis show a good agreement.
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In this paper, an effective mount design method using vector synthesis is presented for two mount systems. For designing mount stiffnesses effectively, we perform a sensitivity analysis, i.e, identify the contribution rate of an input component vector to the total output vector. Especially, we show that it is necessary to takea phase sensitivity into consideration in case of two mount systems, such as the excavator mount systems having engine mounts and cabin mounts. THe proposed method is testified is testified through an test bed.
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This paper describes an automated system for analyzing the stress intensity factors(SIFs) of three-dimensional (3D) cracks. A geometry model, i.e.a solid containing one or several 3D cracks is defined. Several distributions of local node density are chosen, and then automatically superposed on one another over the geometry model by using the fuzzy knowledge processing. Nodes are generated by the bucketing method, and ten-noded quadratic tetrahedral solid elements are generated by the Delauuay triangulation techniques. The singular elements such that the mid-point nodes near crack fornt are shifted at the quarter-points are automatically placed along the 3D crack front. THe complete finite element (FE) model generated, i.e the mesh with material properties and boundary conditions is given to one of the commercial FE codes, and a stress analysis is performed. The SIFs are calculated using the displacement extrapolation method. To demonstrate practical performance of the present system, a semi- elliptical surface crack in a plate subjected to tension is solved.
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Composite material has very excellent mechanical properties including tensile stress and specific strength. Especially impact loads may be expected in many of the engineering applications of it. The suitability of composite material for such applications is determined not only by the usual paramenters, but its impactor energy-absorbing properties. Composite material under impact load has poor mechanical behavior and so needs tailoring its structure. Genetic algorithms(GA) is probabilistic optimization technique by principle of natural genetics and natural selection and neural networks(NN) is useful for prediction operation on the basis of learned data. Therefore, This study presents optimization techniques on the basis of genetic algorithms and neural networks to minimum stiffness design of laminated composite material.
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Design sensitivity analysis of Eigen Problem give systematic design improvement information for noise and vibration of a system. Based on reliable results form commercial FE code(UAI/NASTRAN), three computational procedures for design sensitivity analysis of eigen problem are suggested. Those methods are finite difference,design sensitivity analysis using external module and design sensitivity analysis running with NASTRAN. To verify the suggested methods, a numerical example is given and these results are compared with the results from UAI/NASTRAN eigen sensitivity option. We can conclude that design sensitivity coefficient of eigen proplems can be computed outside of the FE code as easy as inside of the FE code.
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Glass fiber reinforced thermoplastic composite materials have considerable promise for increased use in low cost high volum applications because of the potential for processing by solid phase forming. However, the forming characteristics of these materials have not been well known. The primary focus of this research is the investigation of the bendability of these composites and spring-back phenomena in pure bending. The materials tested contained 10, 35, and 40 percent by weight of randomly oriented glass fiber in a polypropylene matrix. The bending tests were performed at temperatures ranging form 75 ".deg. c" to 150 ".deg. c" and at punch speeds of 2.54 mm/sec and 0.0254 mm/sec. The measured bendability and spring back angle in pure bending werw compared with the predictions based on the simple analyical models. Goog agreement between experimental and analytical results was observed.esults was observed.
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Irregular shapes and growth behavior of surface micro-crack showed very complex and nonlinear propeties and many investigators have performed theoretical analysesand experiments on them to characterize fatigue strength. They had difficulties in estimating fatigue life due to random distribution, growth and coalescence of surface micro-cracks. The straightness of crack growth along intergranular and transgranular was prevented from irregular microstructure and precipitates. Euclid geometry can't quantify shape of surface micro-crack but ftractal geometry can. Therefore, it is suggested that average fractal dimension of surface micro-cracks is able to estimate fatigue life but fractal dimension of maximum surface micro-crack is not in Al 2024-T3 alloy.
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The structure of satellite was of six parts of control system, power system, thermal control system, remote measurement command system, propellant system and thrust system. In these parts, propellant system consists of propellant tank and thrust device. What we want to perform is optimum design to minimaize the weight of propellant tank. In order to design optimal propellant tank, several parameters should be adopted form the tank geometry like the relative location of the lug and variation of the wall thickness. So the analysis was executed by finite element analysis for finding optimal design parameters. The structure was devided into 3 parts, the initial thickness zone, the transitional zone, and the weak zone,whose effects on the pressure vessel strength was investigated. Finally the optimal lug location and the three zone thickness were obtained and the weight was compared with the uniform thickness vessel.
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Pressure ripple of hydraulic vane pump results form flow ripple due to pump geometry and reverse flow through the discharge port due to compressibility of fluid and result in vibration and noise of connected hydraulic elements. In a ba;anced type vane pump, cam ring curve is important factor to influence the flow ripple. Therefore, to reduce the now ripple, it has been required that optimal selection of seal region by proper design of cam ring and each port position, and notches for preventing the excessive reverse flow. This paper has been performed analytical study of compression characteristics with major design parameter in side plate and cam ring, and examined into the role of notch and radius reduction ratio.
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This paper is to evaluate the stress distibution and displacements around the single implant restoration in dentisry. The computer simulation technique using FEM was applied to the analysis, and four londing inclination were studied: verical(0 .deg.),15 .deg.,30 .deg.,45 .deg. with respect to implant axis. The magnitudes of occlusal force were 100N, 200N, 300N, 400N, and 500N. The computed result shows that the stress on a single implant restoration increases as the load or the inclined angel increases, and that the change in loading inclination has a greater effect on the stress distribution than that of the load magnitude.
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In sheet metal forming, since the surface area of workpiece is apparently larger than the volume of it, the surface condition of the sheet metal is much varied. The formability of sheet metal is decided by the forming limit and the macroscopic suface defect as like fracture and wrinkle, and microscopic asponent, The factors affected in forming limit are stain herdening exponent, strain-rate scnsitivity exponent, anisotropic coefficient. The increasing of surface roughness is decresed the forming limit curve. It is known that the greater plastic deformation the more surface roughness by Kienzle, Osadaka. The purpose of this study is to investigate the influences of surface roughness in a uniaxial tension and the traperzoidal-shaped box drawing.
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The Direct Metal Prototyping(DMP), one of the rapid prototyping technologies, allows the manufacturing of three-dimensional metallic parts using metal powders directly from the CAD data. Laser power and scanning speed are the most important variables of the process. The objective of this study is to obtain the design data for laser power and scanning speed to bond metal powders effectively using the finite element method. To obtain the design values, a numerical analysis considering two-dimensional heat transfer during the sintering of metal powder layers of the process was performed. The laser beam has been modeled to have directionality in its heat flux distribution, i. e., in the scanning direction a Gaussian beam mode distribution has been assumed and in the thickness direction a square beam mode distribution. The three-dimensional irregular distribution of metal powders of the powder layer is idealized as two-dimensional distribution in which metal powders are located regularly and periodically on the plate. In this study the design values of laser power vs scanning speed have been obtained. Temperature distribution and temperature variation of the powder layers with respect to time have been predicted. The commputed dsign data will be useful in determining the initial conditions of the process.
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In this study, using DEFORM and PAM-STAMP drawbead analysis is carried out for the commercial code availability. The three drawbead types, single circular drawbead, single square drawbead and double circular drawbead, are examined. The clamping force, drawing force and effective strain of sheet metal which is passed by drawbead are checked on each drawbeads.
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The main torsional vibration source of the driveline is the fluctuation of the engine torque. The gear rattle is impacts generating in the backlash of the free gear due to this torsional vibration Optimization of the clutch torsional characteristic is one of the effective methods to reduce the idle gear rattle. Many researches have been reported on this problem but only few of them give sufficient consideration to the full clutch design parameters(stiffness, hysteresis torque, preload, first stage length) and drag torque This paper pays attention to the gear impact mechanism, clutch design parameters and drag torque to reduce the idle gear rattle with computer simulation.
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Recently, automobile industry has led to increasing use of aluminum alloy for weight reduction. Automobile made of aluminum alloy can be given lighter, stronger and a harder surface by anodizing than one made of steel-alloy. In this paper, we investigate the influence of lap length, adherend thickness and adhesive thickness on adhesive strength of single-lap adhesive joints by conducting tensile-shear tests. Single-lap adhesive joints of aluminum was calculated using joint factor by using adhesive length, adherend thickness of specimen.
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This present paper describes a mathematical model of profile elliptical gears, and this model is based on the concepts of envelop theory and conjugate geometry between the blank and the straight-sided rack cutter. The geometric model of the rack cutter includes working regions generating involute curves andd fillets for trocoidal curves, and furthermore the addendum modified coeff,is considered for avoiding undercutting. The addendum modified coeff, is changed linearly along with pitch curves and must be the must be the same absolute value at both major semi-axis and minor semi-axis. If undercutting is at all pronounced, the undercut tooth not only are weakened in strength, but lose a small portion of the involute adjacent to the base circle, then this loss of involute may ncause a serios reduction in the length of contact. A very effective method of avoiding undercutting is to use the so-called profile shifted gearing. Non-undercutting conditon is examined with the change of eccentricity and addendum modefied coeff. in elliptical gears and then the minimum number of tooth is proposed not to gernerate undercutting phenomenon.
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Abstract-Crosshead bearing in two-stroke marine diesel engine is operated under quite severe condition since the load on the bearing is sybject to the loading in a unidirectional and the sliding speed is very slow and oscillatory. So it is very difficult to form oil film and maintain the load. In this paper, two types of bearing are compared. One has large sized oil pocket and the seleted as multi-small oil grooves. Bearing clearance, oil inlet oressure and bearing types are selected as analysis parameters. Loci of journal center are presented to compare several cases. It is found that bearing clearance and shape affect to minimum film thickness.
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Lots of forginfs used in automobile and aerospce industries are made in hot or cold working conditions, depending on the size and shape of a product. Usually the die design for new items has been first made on the basis of experiences and many know-hows accumulated in the company and then slightly modified through trial and error method to get the desired forgings without defects. Most of drawings at the die design stage have been manually drawn, butrecently some of forging companies have begun to apply a computer-aided drafting technique to the die design for reducing drafting time as well as repeatedly utilizing standardized parts form registerd data base. In this paper the automated die design technique for forward extrusion of axisymmetric forgings is developed by using AutoLISP language. For this study the representative die system is determined form the investigation of several types of forging dies being currently employed in the metal forming field and the design rules for cold extrusion die are summarized and programmed on a personal computer. A few design examples of forward extrusion die are given and discusses.
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We have already presented the constraint satisfaction algorithm which could solve the losed loop problem in constraint network by using local constraint propagation, variable elimination and constraint modularization. With this algorithm, we have implemented a knowledge-based system (intelligent CAD) for supporting machine design interactively. In this paper, we present newer constraint satisfaction algorithm which can solve inequalities or under-constrained problems in constraint network, interactively and efficiently. This algorithm is a hybrid type of using both declarative description (constraint represention) and optimization algorithm (Simulated Annealing), simultaneously. The under-constrained problems are represented by constraint networks and satisfied completely with this algorithm. The usefulness of our algorithm will be illustrated by the application to a gear design.
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The technology of Semi-Solid Forging(SSF) has been actively developed to fabricate near-net shape products using light and hardly formable materials. Generally, the SSF process is composed of slug heating,forming,compression holding and ejecting step. After forming step in SSF, the slug is comperssed during a certain holding time in order to be completely filled in the die cavity and be accelerated in solidification rate. This paper presents the analysis of temperature,solid fraction and shrinkage at compression holding step for a cylindrical slug,then predicts the solidification time to obtain the final shaped part. Enthalpy-based finite element analysis is performed to solve the heat transfer problem considering phase change in solidification.
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Ball balance belong to a kind of automatic balancers opten referred to as direct balancer or passive mass systems. In such systems the balancing is achieved with free masses. One of the most prevalent problems encountered in washing is the vibration during spin cycle. The primary cause of this vibration is mass unbalance associated with non unform distribution of clothes. Front loading type machine of European style, especially, has inherent unbalance mass due to its shape and this then makes the vibration worse than top loading type machine, which is more popular in Korea. Since the mass distribution of cloths is random and can not be predicted in advance, direct automatic balances appear to be the only feasible alternative. The results form computer simulation and experimental testing will be presented together with stability implications.
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This study discusses the developmentof hydraulic rotary actuator design technology for industriol machinery and earthmoving equipment. The lubrication and wear analysis of sliding components of the machinery are very important parameters to sterngth the design technique. The analysis and were test are performed for the selected materials of the above mentioned coupled sliding members using the experimental results. One can selsct the better combination of sliding components.
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The hydraulic pressure pulsation has on the effected on the acoustic nosie and control performance of the hydraulic-servo system. The Helmholtz attenuator introduction on the hydraulic line is an efficient device to reduce the hydraulic pulsation. The salient feature of causing hydraulic pulsation and the frequency characteristics of Helmholtz attenuator are studied. The hydraulic filter design parameters such as the locating position, connecting orifice area and accumulator volume are mathematically analyzed. The instrumental works are carried out with the remarkable reduction of the hydraulic pressure pulsation magnitude and the acoustic noise level.
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Corrugated membranes which are used as a means of liquid- and gas-sealing for a LNG storage tank and provide one of the most reliable primary barrier are the main component of in-ground membrane types for the assurance of high safety. It absorbs large thermal and mechanical deformations caused by ultra low temperature of LNG, -162 .deg.c, the cryogenic liquid and mechanical deformations caused by was carried out on crossing corrugation by commercial F.E code, ANSYS. This paper presents some of results in stress analysis of membranes performed for the purpose to investigate the strength of existing membrane for LNG storage tank designed by IHI,MHI, KHI and KGC expect for Technigaz eariy published. Based on these analytical studies,design criteria were estabilished and SHI original membranes having a high level of safety and fitting to larger capacities were developed.
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Sealing an oil-air mixture plays important roles to have an enhanced lubrication for high speed spindele. Current work was emphased on the investigation of air jet effect on the protective collar type labyrinth seal. To improve the sealing capability of conventional labyrinth seal,ari jet was injected against through the leakage flow. It has a combined geometry of a protective collar type and an air jet type. In this study, both of a numerical analysis by CFD (Computational Fluid Dynamics) and experimental measureements are carried out of verify sealing improvement. But of the turbulence and the compressible flow model were introduced in CFD analysis. The sealing effect of the leakage clearance and the air jet magnitude were studied for variousparameter in the experiment. The results of pressure drop in the experiment match reasonably to those of the simulation by introducing a flow coefficient. Effects of sealing improvement are explained as decreasing of effective leckage clearance by air jetting. Thus, sealing effect is improved by amount of air jetting even though clearance become larger.
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In this paper,we will discuss in the forming process design of the making engine pulleys for automobiles. These pulleys are required to be made by precision deep drawing process because these are to be combined with bearings and engine timing belts. These pulleys are used of cold rolled steel plates starting with the initial blanking size of 115.2mm and the initial thickness of 1.2mm. Our deep drawing process is designed the continuous 5-steps process, that is, 1'st deep drawing, 2'nd reverse redrawing, 3'rd trimming, 4'th drawing-ironing and 5'yh piercing. This process need no in-process annealing.
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In order to design a system a process or plant must be put into a mathematical form for analysis and evaluation, and an appropriate controller must be designed to attain the desired system response. In this paper, the mathematical model for an optical pickup actuator is proposed and an H .inf. controller is employed to obtain the optimal focusing/tracking servo system behavior. Simulation and experiments are carried out to verify the performance of the proposed model.
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This poaper descibes a method for reconstructing the impact force by inverse analysis. The inverse problem of reconstructing the impact force using experimentally measured structural responses tends to be ill-conditioned. In practical application, impact response data involve niise caused by the measurement system. We present a method to minimize the mean square error of reconstructed forcd. The agreement is very satisfactory in all the comparisons. This verifies the proposed method.
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In case of swash plate type axial piston hydraulic motor, hydrostatic bearing used to achieve the lubrication effect on the mechanical sliding contact areas between the following parirs ; sliooer-pad and swash plate,piston and cylinder bore,valve plate and cylinder block, etc. This study discussed the basic charateristic for the hydrostatic slipper-pad bearings with the capillary or orifice restrictor under static load condition. And, we also development of hydrostatic bearing tester for hydrostatic balancing test of pistion & slipper-pad assembly, and some experimental data on supply pressure step responce are reported.
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This paper presents the experimental results of air pressure analysis around a high speed and large package pirn. The experimental system is constructed to measure around air pressure of a rotating pirn in highspeed. The experiment is carred out for the varios speeds. The results that, air pressure around rotating pirn increases as the speed increase, air prissure on the midle of the prin is larger than that on the both ends, and the force direction is opposite to the rotation dirction. The present results a useful to design the high speed, large package pirn winder.
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The analysis of cracks at the interface between dissimilar materilar has received a great deal of attention in recent years. In this paper we conducted the static tensile test for the aluminum bonded single lap-joint with the interface edge crack. Comparing this results, that is ultimate load and strain value of aluminum adherend by strain gauge with the fracture mechanics parameters, compliance and stress intensity factors acquied from the boundary element analysis, we concluded that there are critical value of crack length to provoke the interface fracture.
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본 논문은 사출금형 설계를 위한 전문가 시스템의 개발에 관한 연구이다. 설계자가 오토케드 (AutoCAD)환경에서 금형부품 및 몰드베이스를 3차원 형상으로 나타낼 수 있으며 필요한 설계 데이터를 추가할수 있는 프로그램 개발에 있다. 주 프로그램은 C++를 사용하여 구축하였으며,금형부품 치수 및 몰 드베이스를 데이터베이스화 하였다. 주 프로그램과 오토캐드와 인터페이스를 하여 오토캐드 환경에서 자 유롭게 사용할 수 있도록 하였다. Pull-down menu와 Dialog box를 이용하여 금형 설계자가 금형의 각 부 품을 자유롭게 선정할 수 있으며, 각 단계별 선정된 금형부품은 즉시 나타나 설계자가 바로 확인 할 수 있도록 하였다. 이젝터 핀의 위치 및 크기를 자동적으로 나타낼수 있으며, 선정된 금형 부품 및 몰드베이 스는 2차원이나 3차원으로 나타낼 수 있다. 각각의 3차원 부품을 독립적으로 나타낼 수 있어 NC프로그램과 인터페이스가 가능토록 하였다.
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In this study, the fatigue lives of two kinds of specimens made by co/sab 2/ gas were assessed. The materials for two kinds of specimens were taken out of the virgin carbon steel tubes and used carbon steel tubes, respectively. As a result, it was found that the fatigue lives of two groups of specimens were in the same order of magnitude.
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Semi-solid forging is a compound forging technology to deventional forging process. Among several steps of semi-solid forging process, the heating step of a billet prior to semi-solid forging step is necessarily required to obtain globular microstructure. For the forming operation to work properly, it is also important to heat the billet uniformly for the uniformity of solid-liquid distribution. To satisfy these requirements, induction heating has been generally used for a long time. This paper presents the method to find heating condition and the temperature distribution inside of a billet with a induction heating apparatus by comparing the computer simulation with experiment for aluminum alloys Al2024 and A356.
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Vibration diagnosis of steam turbine generator is essential for safe operation. For a fast few decades, several data base systems for diagnosis of steam turbine generators have been developed and proved useful. However, there still remains a problem in using data base systems such that they require an expert engineer who has a deep insight or knowledg into the system. Moreover,such data base systems can not give any information if the input is not completely fit with data base. This paper presents an effective method for vibration diagnosis of steam turbine generators using fuzzy inference. The proposed method includes also a strategy to overcome the drawback of data base system such that one cannot obtain any information when the input is insufficient or not exact. A computer program is written to realize the entire procedure for the diagnosis. Three realistic problems are dealt with to show the effectiveness of the proposed method.
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This paper presents a new robot trajectory generation method based on the curvatre theory of ruled surfacees. robot trajectory is represented as a ruled surface generated by the TCP (Tool center point ) and any one unit vector among the tool frame (usually denoted O, A,N). The curvature theory of ruled surfaces provides the robot control algorithm with the motion property oarameters. The proposed method eliminates the necessity of approximation technic of either joint or cartesian interpolation. This technic may give new methodology of precision robot control. Especially this is very efficient when the robot traces an analytical or form surface if the surface is geometrically modelled.
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This paper presents a method of grinding and polishing automation of precision die after CNC machining. The method employs a robot system equipped with a pneumatic spindle and a special abrasive film pad. The robote program is automatically generated off-line from a PC and downloaded to robot controller. Position and orientation data for the program is supplied from cutter contact (CC) data of NC machining process. This eliminates separate robot teaching process. This paper aims at practical automation of die finishing process which is very time consuming and suffering from shortage of workpeople. Time loss for changeover from one product to next is eliminated by off-line programming exploiting appropriate NC machining data. Dextrous 6-axis robot with rigid wrist and simple tooling enables the process applicable to larger, rather complex 3 dimensional free surfaces
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기업 조직의 확대와 세분화,제품의 다양화 및 전문화에 따라, 정보 공유와 상호간의 원활한 정보 교환이 필 수 요구조건이 되고 있다. 그러나 이들 정보들이 서로 다른 형식과 구조, 서로 다른 기종의 컴퓨터 환경과 각 기 다른 데이터 저장 방식 또는 운용 소프트웨어,네트워크 구조등의 문제로 인해, 문서 교환에 의해 상호간 정보를 공유하는 것이 현재의 실정이다. 이 글에서는, CORBA라는 분산객체 공유표준과 연계되고, 제품 데 이터의 표준인 ATEP과, Oracle 데이타베이스, 인터넷을 기반으로한 PDM의 구축을 소개한다.
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DUe to the requirement of high precision and the complexity during the tool design for electron gun elements, it sometimes causes human-errors. Also, in the case of beginners, they have more trial and error than skilled engineers. To remove these problems and increase the productivity in the practice field, it need the deveiopment of CAD system for electron gun element tools. Through this study, a CAD system of electron gun element tools which is used by used by knowledge base system including expert's technology in the practics, has been developed. To developed this system, it has used C-language under HP-UNIX system and CIS customer language of the EXCESS CAD/CAM system. An application of this system will provide effective aids to the designer in this field.
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A remote data communication system for monitoring of NC machine fault diagnosis and status is developed. This system communicates with host PC by using dial-up communication method on PSTN. The developed system consists of (1)remote communication module among NC's and host PC using PSTN, (2) 8 channels analog data sensing module, (3) digital I/O module for control of NC machine, (4) communication module between NC machine and remote data communication system using RS-232c, and (5) Software man-machine interface. This system may be applied for remote sensing of the status in Fms. To show the veridity of the developed system, several examples are illustrated.
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제품 설계에 있어 설계 기간의 단축과 설계변경에의 효과적인 대응은 매우 중요하다. 본 논문에서는 공학설 계의 한 방법인 구성설계 방법론을 이용하여 제품을 구성하는 부품 사양을 결정하고, 그에 따른 전체 제품의 조림 레이아웃을 파라메트릭 기법을 적용하여 CAD시스템상에 가시화하는 전문가시스템을 구축하였는데,이 시스템은 제품 성계에서 전체적인 품질이 결정되는 초기설계 단계에 대하여 형상 표현에 중점을 두고 구성 되었다.
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The welding automation in ship manufacturing process,especially in the sub-assembly line is considered to be a difficult job because the welding part is too huge, various, unstructured for a welding robot to weld fully automatically. The weld orocess at the sub-assembly line for ship manufacturing is to joint the various stiffener on the base panel. In order to realize automatic robot weld in sub-assembly line, robot have to equip with the sensing system to recognize the position of the parts. In this research,we developed a vision system to detect the position of base panle for sub-assembly line is shipbuilding process. The vision system is composed of one CCD camera attached on the base of robot, 2-500W halogen lamps for active illumination. In the image processing algorithm,the base panel is represented by two set of lines located at its two corner through hough transform. However, the various noise line caused by highlight,scratches and stiffener,roller in conveyor, and so on is contained in the captured image, this nosie can be eliminated by region segmentation and threshold in hough transform domain. The matching process to recognize the position of weld panel is executed by finding patterns in the Hough transformed domain. The sets of experiments performed in the sub-assembly line show the effectiveness of the proposed algorithm.
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A CAD system of grid element for vacuum fluorescent disply has been developed. In order to reduce design man-houre and human erros, it is used to automate the design process using a knowledge base system. In the case of VFD product design, the most important consideration is the short-life cycle. So the development of CAD system for VFD product is needed. The developed system is based on the knowledge base system which is involved in a lot of expert's technology in the practice field. Using C-language under the HP-UNIX system, CIS customer language of the EXCESS CAD/CAM is used as the overall CAD environment. Results of this system will provide effective aids to the designer in this field
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Due to the variety of disturbance, it is not ease to accomplish the in-process detection of weld line with non-contact sensor. To get around this difficulties problem develop an automatic seam tracking weld system, the reliable signal processing algorithm has been recommanded. In this research, laser displacement sensor is applied as a seam finder in the automatic tracking system. The sensor is controlled by a dc servo motor which is mounted at X-Y moving table. X-Y moving table manipulated by an ac servo motor controls the position and velocity of the welding torch. First, X-Y table moves to Y-axis to search the welding joint feature before starting the welding, and welding joint is from the scanning data and weighting factor for each other. Second, weld line is determined using proposed signal processing algorithm during welding process. Form the experimental results, we could see the possibility that laser displacement sensor with procesed algorithm can be used as a seam finder in welding process under the severe noise (spatter,arc light etc.) condition
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In this study, we developed the indexing table opering by pneumatic actuation. We doubled the torque of index table by using specialy desingned air pipe and two pistons. And by locating two pistons We perform several tests and this results is written below.
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A remote drum grappling device coupled to the anti-swing crane has been developed by KAERI to cope with problems involved in manually treating low level waste drums. In order for this grappling device to be operated effectively, multi-sensors including CCD camera were employed. As an activity representation scheme of the device, Extended State Machine (ESM) was used to descibe its operation sequences. The performance testing of the device was conducted successfully, and consequently its application could be extendable to industrial operation environment.
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Polishing work for a curved surface die demands simple and repetitive operations and requires much time while it also demands high precision. Therefore it is operated by skilled worker in handiwork. Howener workers avoid polishing work gradually because of the poor environments such as dust and noise. In order to reduce the polishing time and to alleviate the problem of shortage of skilled workers, researches for automation of polishing have been pursued in the developed countries. In the research, a polishing robot with 2 degrees of freedom motion attached to machining center with 3 degrees of freedom and pneumatic system forms an automatic polishing system which keeps the polishing tool vertically on the surface of die and maintains constant pneumatic pressure. A synchronization between machining center and polishing robot is accomplished by using M code of machining center. A rulled surface and shadow mask are polished by the developed polishing robot.
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This paper presents a new scheme of neural network controller to improve to improve the robustuous of robot manipulator using digital signal processors. Digital processors, DSPs, are micro-processors that are particularly developed for fast numerical computations involving sums and products of variables. Digital version of most advanced control algorithms can be defined as sums and producrs of measured variables, thus it can be programmed and executed through DSPs. In addition, DSPs are as fist in computation as most 32-bit micro-processors and yet at a fraction of their prices. These features make DSPs a viable computational tool in digital implementation of sophisticated controllers. During past decade it was proposed the well-established theorys for the adaptive control of linear systems, but there exits relativly little gensral theoral for the adaptive control of nonlinear systems. Perforating of the proposed controller is illustrated. This paper describes a new approach to the design of adaptive controller and implementation of real-time control for assembling robotic manipulator using digital signal processor. Digital signal processors used in implementing real time adaptive control algorithm are TMS320C50 series made in TI'Co..
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In this research, the automatic level measurement system used in land leveling was developed. By using a laser transmitter and a receiver as measuring equipments, level was measured automatically. The driving part of this system was composed of stepping motor, timing belt and pulley. It drived the laser receiver to track laser beam generated form the laser transmitter. The level measuring experiments were performed about three level change shapes (step, random, sine). This system could measure step level change of which amplitude was 40mm in 0.5s, random level change within .+-. mm, maximum measurement error. In case of sine level change, experiment was executed with varying the spatial frequency of level change. As a result, this system was able to measure sine level change of which spatial frequency was 0.5m
$^{-1}$ accurately. -
Our study of rider's postulator stability and tracking control on a unicycle began form the observation of a human riding. The system including unicycle and human operationg his unicycle is a fuzzy intelligent biomechanical model on basis of instinct and intuition search mechanisms. We proposed a robotic unicycle with one wheel and one body as a basic mode and derived equation of motion to this model. Our works is in making out fuzzy look-up table to control robotic unicycle. Fuzzy look-up table were determined for staight line and curve under reasonable inference emulating human's instinct and intuition riding a unicyale. Simulation results show that postulator stability and tracking control on both straight line and curve were successful by using proposed each fuzzy look-up table.
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In this strip casting,size of the roll separating force is a index representing the solidifying status of the melt. Rolling forces at the start of the casting process can change abruptly due to the overcooling of the leader strip. This inconsistensy leads to machine damage or deficient solidification which results in the failure of the casting. In this study, a mathematical model is derived for the hydraulic servo pressure control system for the twin roll strip caster and its parameters are estimated by the RLS algorithm. Based on the identified model, an one-step ahead predictive control method is applied in order to minimize the transient fluctuation of the rolling force. Its simulation results are compared with those of the conventional PI controllers.
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For a robot to perfom more versatile tasks, it is invitable for the robot's end-effector to come into contact with its environment. In thos case, to achieve better performance, it is necessary to properly control the contact force between the robot and the environment. In thos work, hybrid control theory is studied and is verified through experiment using a 3 DOF robot. In the experiment, two position/force controllers are used. Fist, proportional-integral-derivative controller is used as the controller for both position and force. Second, computed-torque method is used as the position controller, and proportional-integral-derivative controller is used as the force controller. For a proper modeling used in computed-torque method, the friction torque is measured by experiment, and compensation method is studied. The hybrid control method used in this experiment effectively control the contact force between the end-effector and the environment for various types of jobs.
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In this study, the effect of strain-rate and inital solid fraction on the deformation behaviour of semi-solid material is investigated, when semi-solid forging is performed by the process of closed-die compression using A356 alloy of which the above results can be practically applied for industrical purpose. In order to simulate densification in the deformation of semi-solid material, the semi-solid material is assumed to be composed of solid region following rigid visco-plastic material, the liquid region following Darcy's law for the liquid flow saturated in the interstitial space. Simulation results of closed-die compression and simple upsetting under different strain-rate and initial solid fraction are compared.
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This paper proposes methods for pencil machining and uncut area machining. Based on Z-map represented by triangular facets, self-intersection-free offset surface is generated with K-offset method in case of ball mill and flat mill Pencil machining can elliminate overload area before main machining rough, semi-finish and finish cutting,preventing fluctuations of cutting forces in concave regions form causing bad machining condition. Low productivity is caused by uncut area which has excessive or irreguar finishing allowance. Uncut area machining has the finishing allowance keep uniformly on part surface. This paper deals with two types of uncaut area, machining detection of excessive area and user-defined area.
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The surface,generated by end milling operation, is deteriorated by tool runout,vibration,friction,tool deflection, etc. In many source,deflection of tool affects to surfave accuracy. To develop a surface accracy model,method for the prediction of the topography of machined surfaces has been developed based on models of machine tool kinematics and cutting tool geometry. This model accounts for not only the ideal geometrical surface, but also the deflection of tool resulted in cutting force. For the more accurate prediction of cutting force,flexible end mill model is used to simulate cutting process. Compute simu;ation have shown the feasibility of the surface generation system.
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We provide a set of information on technologies to draw meaningful action plans for the inter- nationalization of National R&D activities. In this study, we employed a modified Delphi method to evaluate level od our technological capabilities and developed countries' as well. We investigated technology acquistion methodologies,technology characteristics and various aspects of international cooperation in terms of technology. Then we analyzed final responses of participants (i.e, the third round results of Delphi method) to see the correlation among various factors in developing tehnologies through international R&D cooperation. The technology classification used in this research was developed by STEPI (Science and Technology Policy Institute). In conclusion, levels of our technologies were investigated to be between the stage of imitating/absorbing advanced technologies and the stage of digesting acquired technologies. Especially, comparing with other technologies, mechanical engineering was evaluated to be almost near the stage of digesting acquired technology (the middle level stage of technology). Out overal technological capabilites were evaluated to be 40~60% of top level countries'.
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This paper is concerned with the heat flux distribution and energy partition for creep-feed grinding. Form measurements of transient grinding temperatures in the workpiece sub-surface using an embeded thermocouple, the overall energy partition to the workpiece was estimated form moving heat source theory for a triangular heat flux distribution as 3.0% for down grinding and 4.5% for up grinding. The higher energy partition for up grinding can be attributed to the need to satisfy thermal compatibility at the grinding zone. The influence of cooling outside the grinding zone can be analytically taken into account by specifying convective heat transfer coefficients on the workpiecs surface h /sab a/ heat source (grinding zone) and h /sab b/ behind the heat source. The smaller energy patition together with slightly lower grinding power favors down grinding over up grinding.
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In this paper the technique to predict tool were theoretically in the sheet metal shearing process is suggested. The were in sheet metal tool affects the tolerances of final parts, metal flows and costs of processes. In order to predict the tool were the deformation of workpiece during the process is analyzed by using non-isothermal finite element program. The ductile fracture criterion and the element kill method are also used to estimate if and where a fracture will occur and to investigate the features of the sheared surface in shearing process. Results obtained form finite element simulation such as node velocities and node forces are transformed into sliding velocity and normal pressure on tool monitoring points respectively. The monitoring points are automatically generated and the were rates on these points are accumulated during a process. It is assumed that the wear depth on the tool surface are linear function of the lot sizes based upon the known experimental results. The influence of clearance between die and punch upon tool wear is were is also discussed during the process.
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The injection molding process has been developed as a very important technology for the automotive and electric industries in recent years. But, in the injection molding products with rib-web structures, partial deformation by thermal volumetric shrinkage called Sink Mark, is occurred. In this study, to make explicitly characteristics of sink mechanism, an experimental approach was taken by using multi T-shaped mold cavity and FEM simulation. As a result, pressure on the packing process and the rib thickness are the most effective on sink mark depth. On the other hand, melt temperature has no effect on sink mark depth fot the same rib thickness.
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Ever since the nonlinearity of machine tool dynamics was established, researchers attempted to make use of this fact to devise better monitoring, diagnostics and system, which were hitherto based on linear models. Theory of chaos, which explains many nonlinear phenomena comes handy for furthering the analysis using nonlinear model. In this study, measuring system will be constructed using multi-sensor (Tool Dynamometer, Acoustic Emission) in end millingprocess. Then, it will be verified that cutting force is low-dimensional deterministic chaos calculating Lyapunov exponents, Fractal dimension, Embedding dimension. Aen it will be investigated that the relations between characteristic parameter caculated form sensor signal and tool wear.
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근래에 들어, 금형생산 시간의 단축과 고정밀도의 제품을 생산하기 위해 실가공전의 설계단계에서 금형 데이터를 수치적으로 검증할 필요가 높아지고 있다. 기존의 저가형 CAM시스템에서 사용된 경로표시법으 로는 이러한 검증이 불가능하기 때문에 새로운 방법의 도입이 필요하며 모의가공 형상의 표현에서도 비매 개변수형 곡면을 이영하는 방법이 널리 사용되고 있다. 본 연구는 3축 금형가곡에 사용되는 볼앤드밀, 평 엔드밀 공구에 대해 Z-map을 기반으로 절삭부위를 비매개변수형 곡면으로 모델링하여 모의가공을 수행하 고자 한다. 또한, 새로운 backeting영역지정 방법을 사용하여 모의가공의 효율을 높였다.
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Conductive veramic matrix composite(CMC) workpiece of TiC 33%/Al /sab 2/O /sab 3/ 66% Y /sab 2/ O /sab 3/ was machined by die sinking electrical discharge machining(EDM) according to different pulse duration and suty factor for reverse polarity of electrode. Material removal rate(MRR) was examined by process under various operating conditions. The surface morphology was evaluated by surface roughness values and scanning electron microscopy(SEM) research. The more MRR was obtained according to increase pulse duration and duty factor. Also the maximum surface roughness(Rmax) of EDMed surface was slightly changed with increased pulse duration and duty factor. The SEM photographs of EDMed surface showed wide recast wide recast distribution region of melting materials in purse duration 0.130(ms) than 0.048(ms).
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An experimental study on the grinding temperature, surface roughness and Acoustic Emission(AE) signal was conducted with different shapes of wheel. The grinding characteristics by slotted shapes of wheel changed by width and helical angle,were compared with those by general one. Lower grinding temperature was obtained for 30 .deg. helical angel with 10mm width and Root Mean Square(RMS) values of AE signals were lower for slotted shapes rather than general one. Surface roughness characteristic of slotted shapes found to be rough,but the value of roughness for 45 .deg. helical angel with 6mm width, represented to similar tendency general one.
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An upper bound elemental technique(UBET) program has been developed to analyze forging load, die-cavity filling and optimum kinematically admissible velocity fields for flashless forging. The simulation for flashless forgings are applied plane and axisymmetric closed-die forging with rib-web type cavity. The kinematically admissible velocity fields for inverse triangular and inverse trapezoidal elements, are used to analyze flashless forging. Experiments have been carried out with pure plasticine billets at room temperature. Theoretical predictions of the forging load in plane-strain and axisymmetric forging are in good agreement with experimental results.
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Micro-hole drilling (holes less than 0.5 mm in diameter with aspect ratios larger than 10) is gaining increased attention in a wide spectrum of precision production industries. Alternative methods such as EDM, laser drilling, etc. can sometimes replace mechanical micro-hole drilling but are not acceptable in PCB manufacture because they yield inferior hole quality and accuracy. The major difficulties in micro-hold drilling are related to wandering motions during the inlet stage, high aspect ratios, high temperature,etc. However, of all the difficulties, the most undesirable one is the increase of drilling force as the drill penetrates deeper into hold. This is caused mainly by chip related effects. Peck-drilling is thus widely used for deep hole drilling despite the fact that it leads to low productivity. Therefore, in this paper, a method of cutting force regulation is proposed to achieve continuous drilling. A proportional plus derivative (PD) and a sliding modecontrol algorithm will be implemented for controlling the spinle rotational frequeency. Experimental results will show that sliding mode control reduces the nominal cutting force and its variation better than the PD control, resulting in a number of advantages such as an increase in drill life, fast stabilization of the wandering motion, and precise positioning of the hole.
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In the stereolithography process, the accuracy of cured shape depends on laser power, scanning speed, scanning pattern, resin characteristics etc. When three-dimensional objects are built, higher laser power gives higher building efficiency. Normally we could control scanning speed and scanning pattern, which affect curing thickness and generate volume of curl in & after building. Oligomer, Monomer and Initiator are major components. Kinds and of them decide characteristic of resin. In this paper, we deak with major facts and their characteristics for precision shape building.
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This paper describes a ultrasonic method for direct measurement of tool wear in turning operations. An integrated single ultrasonic transducer operating at a frequency of 10MHz is placed in contact with the insert tip. The change in amount of the reflected energy form the nose and flanks of the tool can be related to the level of tool wear and thr mechanical integrity of the tool. As a results, a correlation exists between the untrasonic measurement and tool wear and that it is tool dependent.
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In discontinuous wheel grinding, temperature is different form conventional grinding. The characteristics of discontinuous grinding with respect to various slotted wheel were compared with those of general grinding. Thermal conditions vary with intermittent ratio, direction of fluid supply for discontinous wheel. According to three direction of grinding fluid supply and intermittent ratio,temperature and surface roughness were analyzed.
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A 5-axis NC milling technology is presented on ruled surface. Problems in 5-axis NC machining are such as tool interference,tool collision and change of tool attitude,etc. The change of tool attitude causes rotation of cutter and variation of feedrate to overcut part surface. This poor control of tool attitude is the primary problem in multi-axis NC milling. This paper observes ruled surface for control of tool attitude. Ruled surface is composed of directrix and ruling, line of constant magnitude. Directrix corresponds to points on part surface and Ruling cutting tool. Trajectory of tool movement corresponds to ruled surface.
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The thermal deformation of a workpiece during grinding is one of the most important factors that affect a flatness of a grinding surface. The heat generated in one-pass surface grinding causes the convex deformation of a workpiece. Therefore, the ground surface represents a conacve profile. In the analysis a simple model of the temperature distribution,based on the result of a finite element method, is applied. The analyzed results are compared with experimental results in surface grinding. The main results obtained are as follows; (1) The temperature distibution of a workpiece by FEM is comparatively in good agreement with the experimental results. (2) The bending moment by generated heat cause a convex deformation of the workpiece and it reads to a concave profile of the grinding surface.
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This paper presents experimental results to know the charcteristics of machined surface due to cutter runout. Cutter runout is a common but undesirable phenomenon in multi-tooth machining such as end-milling process because it introduces variable chip loading to insert which results in a accelerated tool wear, amplification of force variation and hence enargement vibration amplitude. To develop in-proess cutter runout compensation system, set-up the micro-positoning mechanism which is based on piezoelectric translator embeded in the work holder to manipulate the depth of cut in real-time. And feasibility test of system was done under the various experimental cutting conditions. This results provide lots of information to build-up the precision machining technology.
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A new algorithm for detection of tool fracture in milling process was developed. The variation of the peak-to-valley value of cutting load was used in this algorithm. Various kinds of vectors representing the condition of tool, such as tool condition vector, reference tool condition vector, tool condition variation vector were defined. Using these vectors, tool fracture index which represents the magnitude of tool fracture and is independent of tool run-outs is developed. Small and large tool fracture and chipping under various cutting condition could be detected using proposed tool fracture index, which was proved with cutting force model and experiments.
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In this study the runout of spindle is selected as a parameter through which we could measure the machinability of machine and the quality of products. We experimented the effects of runout on surface roughness in high-speed ball-end milling by cutting HP4M workpiece in various cutting condition. It was founs that sunout makes a directive effects on surface roughness and the frequensy type of runout is more or loss similar with that of surface roughness. So the predcition of surface roughness could be possible through measuring the spindle runout.
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Genernally, the life of ball screws is presented in catalogue of domestic manufacturer by the name of dynamic load capacity. But, systematic experiment method and reliable data are not secured, even now. Data presented in catalogue is obtained at already established life expression of ball-bearing. Therefore studying on the life of ball screws, characteristic qualities of ball screw must be considered. We studied systematic experiment method and by this do experiments, obtained data. This paper present above items, and expression of life prediction by experiment results.
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A problem in the grinding process using the machining center(MC) with a small diametric wheel is the machining error due to due to decrease of quill diameter. In this paper, a side-cut grinding is performed with a vitrified bonded CBN wheel by the MC, and the relation between grinding force and machining error for grinding conditions is investigated experimentally. It is show that the normal force has a significant effect on the machining error.
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A geometric error of machine parts is one of the most important factors that affect the accuracy of positioning, generating and measuring for precision machinery. It is known that the thermal deformation of a workpiece during surface grinding is the most important in the geometric error of ground surface. This paper experimentally describes the grinding characteristics of creep-feed grinding. The wheels have 6 slotted pieces in order to compare the grinding temperature with the geometric.
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In this paper, some of the critical factors in Necking-In process are investigated using a numerical analysis. The optimal processing parameters are established and applied to the actual processes. FEM analysis is carried out based on elastic-plastic work hardening model using ABAQUS / Standard. The results obtained form the commercially available code ABAQUS / standard are compared with the experimental data and shows a good agreement with experimental data. The purpose of this paper is to search for the relations among the roller angel, feed length, and working force. Stress, strain distribution, displacement and increase in the length of the workpiece are also investigated.
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SOI(Silicon On lnsulator) technology is many advantages in the gabrication of MOS(Metal-Oxide Semiconductor) and CMOS(Complementary MOS) structures. These include high speed, lower dynamic power consumption,greater packing density, increased radiation tolearence et al. In smiple form of bonded SOL wafer manufacturing, creation of a bonded SOI structure involves oxidizing at least one of the mirror polished silicon surfaces, cleaning the oxidized surface and the surface of the layer to which it will be bonded,bringing the two cleanded surfaces together in close physical proximity, allowing the subsequent room temperature bonding to proceed to completion, and than following this room temperature joining with some form of heat treatment step,and device wafer is thinned to the target thickness. This paper has been performed to investigate the possibility of the bonded SOI wafer manufacturing Especially, we focused on the bonding quality and thinning method. Finally,we achieved the bonded SOI wafer that Si layer thickness is below 3 .mu. m and average roughness is below 5.angs.
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In process of the finish face milling of the hardended STD11 steel(H /sab r/ c50,55) by CBN tool, the optimum tool shape is suggested,which can minimize the tool fracture and by chipping by impact. The obtained results are as follows. (1) The optimal chamfer angel was about 25 .deg. , and the suitable chamfer width was 0.2mm. (2) The nose radius of tool was most excellent at 1.2mm in the viewpoint of tool wear and surface roughness. (3) Wear speed was effected by sintering method of CBN tool B.U.E
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In order to increase the productivity of electrical parts, manufacturing processes using progressive die have been widely used in the industry. If closed-die forging process may be included in the series of the forming process, however, there arise many problems in the die design, such as determination of blank size, feeding method and formability, etc. For the proper design of a process, a prediction of the process is requred to obtain many design parameters. In this work, three-dimensional rigid-plastic finite element analysis is carried out to simulate precision forging process. The forging process of STEM, a part of photo pick-up hologram device, is simulated with the two types of processes, open die forging and semi-closed die forging, respectively. Form the results of analyses, the forging processes can be predicted successfully, which enables to design appropriately the die and the process.
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Utomatic finishing process requires the development of high efficient and precision abrasive machining method for die and molds. This study describes the evaluation of the finishing characteristics, such as sufrace roughness, topography and material removal depth, of the electrolytic chemical mixed abrasive machining method. Experimental setup is composed of 3 axis machining center, a newly developed finishing attachment with constant pressure, electrode and electrolytic bath. Finally, we achieved a successful result that surface roughness is 0.01 .mu. m Ra and material removal depth is 145 .mu. m after 100 times repeat-finishing using electrolytic (0.8A,30V) mixed abrasive (#400 CBN, #320 Sic) machining method.
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In this research,we suggest a virtual machining system that can simulate sutting forces at the stage of design. Cutting forces,here, are modeled form the machanistic model of the ball end milling. To this end, we need undeformed chip thickness which is used for calculating chip load. It is derived form the z-map data of a CAD model. That is, chip load is the height difference between the cutting tool contact point and the workpiece at arbitrary position. The tool contact point is referred from the cutter location. Form the experimental verification, we can simulate machining process effectively to the slot and the side cutting of ball end mill.
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Recently, the necessity of the detection of abnormal machining process is being emphasized in order to improve the machining accuracy and reduce the cost in unmanned operating system. The vibration by chatter generated in cutting processes within machine tools is a relative motion between tools and workpieces. So, if the chatter occurs, the surface roughness and accuracy of workpieces will be deteriorate and it leads to the rapid wear of tools. The author intended to use the I /sab/RMS (current of root mean square) of current sigals and the movimg C.V. (coefficient of variation) of each phase for the detection method of chatter.
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This paper describes the method that can expand the forming limit of T type forging products used in aircraft and automotive forged products. The forming limitis determined by the ratio of web thickness to rib width in T type and the reduction in height of workpiece and especially depends on the ratio of web thickness to rib width. For this method, the geometric condition that consists of triangle type was introduced and FEM simulations and model exoeriments were carried out and compared with each other. The objective of this paper is to give the method not only that sink mark and folding phenomenon are eliminated but also that the forming limit and the structural strength of rib and web is increased.
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In this paper, an assessment has been proceeded about component technology that stamping car panel can be designed and manufactured efficiently. Also this study investigated srandard model of CAD/CAM system in production process of automobile dies. Recently, motor companies are doing their best to increase productivity and to reduce production time. So to develop user-friendly and effective standard model of CAD/CAM system is very important. The obtained results will lead to the reductions in lead time and man-hour required for the design and manufacture of the automobile dies.
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Due to the high feed rate,high speed machining (HSM) provide a great potential of rationalization for the machining Dies and Moulds. But determination of cutting condition is very difficult, because cutting mechanism of high speed machining is very complicated,especially using ball end-mill. This paoer gives a report on selection of the optimal cutting condition to improve the machining efficiency, And optimal machining condition is determined through the cutting force, FFT analysis of cutting force and surface roughness according to the cutting condition. Based on this experiment result,wear process and machining characteristics are evaluated.
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The ultra-precision machining is widely used for final machining process of precision parts, so in this study, mirror surface finishing systems using the micro abrasive film, one of ultra-precision machining method, have to examine mirror surface characteristics of the cylindrical workpiece(SM45) such as surface roughness, workpiece removal and evaluated under the condition varing film feed rate, applied pressure, grinding speed after fixing other condition. It was found that varrious machining condition have significant influences on workpiece removal, surface roughness.
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Because the chatter vibration is a main factor to damage on the quality, The cure is require peticually in cylinderical plunge grinding. The chatter vibration is with wheel speed, workpiece speed and infreed rate. Therefore, in this study, we expressed more credible chatter frequency in accordiance with wheel speed by FFT after accereleration sensing.
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A method using cutting force signal and neural network for detection tool damage is proposed. Cutting force signal is gained by tool dynamometer and the signal is prepocessed to normalize. Cutting force signal is changed by tool state. When tool damage is occurred, cutting force signal goes up in comparison with that in normal state. However,the signal goes down in case of catastrophic fracture. These features are memorized in neural network through nomalizing couse. A new nomalizing method is introduced in this paper. Fist, cutting forces are sumed up except data smaller than threshold value, which is the cutting force during non-cutting action. After then, the average value is found by dividing by the number of data. With backpropagation training process, the neural network memorizes the feature difference of cutting force signal between with and without tool damage. As a result, the cutting force can be used in monitoring the condition of cutting tool and neural network can be used to classify the cutting force signal with and without tool damage.
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Burrs always come out with the machining of ducterial with small size. Though the size of burrs is small, burrs dominate deterioration of the accuracy of the micro grooves. So the burr generation model especially side burr generation model was investigated to predict the size of the burrs at the given cutting conditions. The side shear plane is introduced to build the burr generation model and the width of side shear plane nomalized with cutting depth is defined with the shear angle. From the theoretical observation, the width of side shear plane can vary up 40% of the cutting depth. To determine the size of burr and stiffness, single groovings were carried out and it was found that there exist a critical depth of cut that the size or stiffness of the burr vary.
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The continuous chip depresses the accuracy of workpieces and promotes the wear of machine tools and hunts operators. So chip control os a major problem in turning process. In this paper, a method of chip identification is develope by pyrometer. The identifier is applied in real-time control of chip pattern with adjusting feedrate.
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This study has been performed to predict beam absorption with analysis of temperature field by using a FEM in co /sab 2/ laser hardening and to invesrigate into some effects of power density and travel speed of laser beam on the microstructure and hardness of ductile cast iron treated by laser surface hardening technique. Optical micrograph has shown that large martensite and small amount of retained austenite appear in inside hardened zone. Hardness measurement has revealed that the range of maximum hardness value is Hv=415 .+-. 10. The power density increases and the travel speed decreases, the depth of hardened zone increases due to increase of input power density.
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In this paper, the prediction of cutting force and tool deflection in the ball-end milling process are studied. Identifying various cutting region using Z-map, cutting force in the ball-end milling process can be predicted. Cutting force deflects the tool and the tool deflection changes the cutting force. Tool deflection is included in the cutting force prediction. Tool deflecition also causes machining error of the machined surface. A series of experiments were performed to verify the simulated cutting force and machining error.
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The small material removal rate of elastic emission machinong (EEM) becomes a serious problem due to using fine powder particles for obtaining finished of high quality. If a cylindrical polyurethane-wheel is used as a tool for accelerating powder particles, the efficiency of machining may be increased through enlarging the machining regionand increasing the surface velocity of the wheel. If these analyicl results are compared with experimental ones, characteristics of EEM using polyurethan-wheel can be clarified. In this study, effects of EEM using cylindrical polyurethane-wheel on the surface roughness and the material removal rate were verified through polishing of the brittle material under various conditions. The high-efficient polishing of silicon wafer has been also carried out using this method.
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In this study, the forging process of spur gears has been investigated. The forging peocess of spur gears has been classified into two type of operations, guiding one and clamping one in this investigation. Two type forgings of spur gears have been analysed by using upper bound method. The predicted values of the forging load were compared with those obtained from the forging experiments. The forging experiments were carried out with a commerial aluminium alloy. The forged parts obtained through the guiding type forging were campared with those obtained through the clamping type forging.
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Recently the use of ceramic materals has been greatly increased in the industries. But machining of the ceramics is quite unproductive because of their high stength,high hardness,and brittleness. The efficiency of the grinding operation of ceramics depends on the preparation of diamond grinding wheel, i.e.,truning and dressing. This paper describes some experimental results on the dressing conditions of diamond grinding wheel. The dressing performance is evaluated by the magnitude of normal grinding force. The better dressed wheels result in the lower normal grinding forces. The dressing performances of copper plate and aluminum oxide dressing stick are compared. The optimum dressing conditions including the grit size of dressing sticks, the depth of the dressing operation, and the dressing speed qre determined.
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In this study,the procedure of interpolation surface modeling on bicubic spline patch equation and NC machining are presented. The procedure consists of three parts : patch modeling,cutter location data generation,post processing and NC milling machining. For generation of the cutter location data,tangent vectors and units normal vectors on the patch must be calculated. In order to investigate the properties of the interpolation surface created by bicubic spline patch, two kinds of end conditions, clamped end condition and relaxed end condition,were applied in this study. The shape of the patch depends on the magnitide of the tangent vectors and twist vectors at the corners of bicubic surface patch. the patch generated by relaxed end condition more approximated to the surface patch which was given.
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In the end milling process, the information of axial and depths of cut plays an important role in adaptive control systems for precision machining and tool monitoring systems for unmanned machining. In general, it is not easy to know the depths of cut due to irregular shape of workpieces, inaccurate positioning of them on the table of machine tool and machining error in previous cutting. In addition to, even they are informed, it is difficult to match the individual position of the cutter on the varying shape of the work material. This work suggest an algorithm estimating the depths of cut based on cutting force sigal. The proposed algorithm can be applied in more extensive cutting situations, for example, presence of the tool wear, variation of work material hardness, etc.
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To adapt the neural network proess for the purpose of determination of optimal utting onditions (optimal cutting speed and feed rate), some selection strategies for the machining factors are necessary, which is considered planning cutting process. In this case, factors that have both nonlinearity and strong relationship must be selected. Although tool grade and chemical properties of workpiece material have strong effect to cutting speed, it's not easy to find a analytic relation between them. In this paper, a mathematical method for determining the optimal amount of cutting (depth of cut, feed rate) is presented by tool goemetry and heat generation during cutting process. And various tool grade and workpiece material groups ase classified based on its chemical properties. Thier chemical composition and hardness are used as input pattern for neural network learnig. The result of learning shows the relationship between tool grade and workpiece material and it is proved that it can be used as a sub-system for automatic process planning system.
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Wire-cut EDM is used in Die manufacturing as the part of non-traditional cutting process, But,the determination of it's cutting condition with high efficiency and precision is difficult due to the influence of cutting environment and cutting mechanism. In this study, we examine the cutting performance of the SKD11 and Brass in wire-cut EDM and make the neural network which have the configuration of 5-12-2 and back-propagation learning rule. Through the neural network, we can appraise the cutting performance before working and determine the optimal cutting condition. By introducing this method to the W-cut EDM, we can enhance the cutting efficiency.
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The pupose of this study on the surface finishing is to examine the performance of brushing as a means of reducing the surface roughness of the precision theaded shafts in ball screw assemblies. Ball screws provide superior performance compared to other types of screw feeds in terms of static and dynamic rolling resistance,backlash,and wear characteristics. The Reduction of the surface roughness of the lead shaft in ball screw assembiles is essential for precision movement,high speed/low noise tracel, and for low wear/long life. To reduce machine dependent errors that would influence the surface roughness compared with other lapping or polishing techniques,experiments will be performed using special wire brushes to polish precision ground shafts. The best results were obtained using the Al /sab 2/O /sab3/ brushes, with the Al /sab 2/O /sab3/ #500 grit brush producing a surface finish of approximately 0.7 .mu.m, and the Al /sab 2/O /sab3/ #600 grit producing a surface finish of approximately 0.8 .mu.m. Both of these results were produced at the highest wheel polishing speed of 3520 rpm. The SiC #500 brush produced a surface roughness of approximately 1 .mu.m at 3520 rpm.
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Laser thin film process with a Q-switch pulsed YAG laser was performed for micro machining. In this research, we performed basic Cr thin film on glass substrates removal machining experiments. Form experiments, it happens not only evaporration of thin film but also spatter and cohesion of melting substance in working region, when machining a Cr thin film by Q-switch YAG laser beam irradiation. Critical energy of surface irradiation type by irradiation direction of laser in a face composing thin film on the glass is higher than that of back irradiation type, but the latter is favorable because of spatter appearance. In case of image formation position when laser beam is irradiated, the defocus is permitted to a certain extent within forcus depth. Ifexceeds focus depth, formation of pattern is vanishing step by step.
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윤경구;이성국;황경현 1058
Development of laser induced chemical etching technologt with KrF laser are carried out in this study for micromachining of silicon wafer. The paper is devoted to experimental identification of excimer laser induced mechanism of silicon under chlorine pressures(0.02~500torr). Experimental results on pulsed KrF excimer laser etching of silicon in chorine atmosphere are presented. Etching rate dependency on laser fluence and chlorine pressure are discussed on the basis of experimental analysis, it is concluded that accurate digital micro machining process of silicon wafer can achieved by KrF laser induced chemical etching technology. -
A study of carbide step drill cutting ability is highly progessing the step drill with more then twice diameter rate is so difficult in regrinding and very easy to damage during machining. As the machining of step drill for closed hole is occur to breakage at small diamter poistion, so it is very difficult to machinine. Thue, in this experiment, We investance roundness and surface roghness by machining distance and were identifid that the first distance, 5~10m, was fine with 7 .mu.m but the arround of 15m was happened so much alternation. And we were indentified that after 20m was happend statable machining. The surface roughness was happened the same conditions. So application of stwp drill we think that the selection of cutting conditions need lots consideration and the study of step drill's diameter ratio ratio is carred out.
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This work deals with on investigation the influence of various additives to a base stock cutting fluid in order to develop a better deep hold drilling. This investigation has been aiming at developing an oil which gives a maximum cutting efficiency at a minimum wear rate of the tool and the guiding pads. The purpose of study is to analyze how guide pad of tools, workpiece and the change of contained quantity of extreme pressure additive in cutting fluids have effects on the hold over size of cutting hole, surface roughness of workpiece,wear rates of guide pad and roundness during the deep hole machining of SM55C with solid BTA drill by using BTA drilling system through experiment. Conclusion reached is as follows. It has been proved that the contained quantity of surphur more affects machinability than that of extreme pressure additive of chlorine of cutting fluid in BTA drilling during Deep Hole Drilling. Considering its base oil, the the contained quantity of extreme pressure assitive of surphur can be different, but it's judged that the range of 1.5 ~ 2.0% is suitable to machinability for workpiece in BTA drilling. Regarding guide pad, it's judged that the reduction of wear is possible in propotion to the contained quantity of exrreme pressure additive of chlorine against supporting of cutting force and Bumishing operation of machining parts in cutting.
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In this paper, we have studied internal quality including chemical compositions, microscopic structure and nonmetalic inclusion of test materials. We have analyzed machining characteristics including tensile strength value, impact value, hardness value etcs. Test materials are usd martensitic heat resisting steel, STR11 and STS420J2. The obtined results are as follows : 1. In analyzing internal quality, STR11 and STR420J2 have typical martensite structure and a minute needle-shaped structure. 2. Tensile strength and reduction of area and hardness value are large STR11 than STS420J2. But elongation impact are smaller STR11 than STS420J2. 3. Fracture surface of tensile speciman is ductile in STR11 and STS420J2.
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The use of CBN tool material has been greatil increased because of the superior metal cutting performance for the machining of hardened steels. This paper presents some experimental results on the ball endmilling of hardened steels. Three different hardnesses of STB-11 workpieces were machined using CBN ball endmills, and the machining charteristics including cutting forces, tool wear, and surface roughness of machined surface were compared. It has been found that the CBN ball endmill works better in the machining of harder workpieces. The microscopic examination explains that this unusual phenomenon is cause by the difference of microstructure of each workpieces.
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End milling is available for machining the variable shape of products and has brrn widely applied in many Manufacturing industries. The surface finish of machined parts determines quality and functionality of products. Surface roughness causes friction,noise,fracture, glossiness and seizure, so many research had been performed to precisely. In particular an experimental analysis was carried out to investigate the influence ofsurface roughness on the fractal dimension. This parameter was assumed to contain not only information of roughness but also extra meaning. Experiments which were performed under various cutting conditions to compare fractal dimension with surface roughness R /sab a/ show fractal dimension to be useful parameter for determining of roughness.
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An indirect cutting torque and cutting force estimation method is presented. This method uses a time-domain model between the spindle motor power, which calculated form measured spindle motor current and voltage. Spindle motor power is linear with cutting torque in this model. The cutting force is proportional to the cutting torque. Using trial cut, parameters are determined. Static sensitivity is suitable for various cutting conditions. The presented method is verified under several cutting tests on the CNC horizontal machining center.
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양경진;최재원;홍금식 208.1
In this paper, a computer simulation tool for evaluting integrated engine/transmission control system using MATLAB/SIMULINK is investigated. Since a modular programming technique based upon the object-oriented programming is used in the paper, the simulation tool developed reduces the burden of model complexity by dividing engine/transmission systems into hierarchical subsystem. Furthermore, it also provides user -friendly, reusable, and upgradable characteristics of the system. The simulation tool could be useful to the automotive engineers who frequently change models and develop new systems in the automotive powertrain and control area. -
임상?;오준호 208.2
In a model based friction comensation for a frictional system,the performance of the system is inflenceed by the selection of the friction model. Especially, when a real plant have dynamic friction characteritics, the compensation of friction with a static friction model may deteriorate the perfomance. For the system we constlucted an adaptiv parameter estimation and friction compensation with a newly introduced dynamic friction model proposed by Canudas et.[1]. The model depicts varios frictional phenomena,such as Stibeck effect,frictional memory, Stick-slip motion. Parmeter identification algorithm are followed conventional RLSM adaptive rule. The stability for the closed system was proved by the Lyapunov stability. The result say that if a real system have dynamic friction property,the friction compensation with the dynamic friction model will improve the perfomance moreover static friction model based compensation may lead to the system unstable.