유체기계공업학회:학술대회논문집
Korean Society for Fluid machinery
- Annual
Domain
- Machinery > Energy/Environment Machine System
2002.12a
-
The design method of turbomachinery has been developed highly. But some geometric dimensions have been determined from the empirical view points. In designing the inlet outer diameter of pump impeller and the hub ratio of blower, satisfactory theoretical grounds have not been presented till now. In the paper, these points are discussed and the method of increasing pump and blower efficiencies are also discussed on the basis of experimental and computational results of flow analysis. Further, the effects of tip clearance of rotor on its efficiency and the interference of rotor and stator blade rows are discussed and some ideas to estimate their effects are presented.
-
The hydraulic performance analysis of a pump system composed of an inducer and impeller for the application on turbopumps has been performed using three-dimensional Wavier-Stokes equations. A simple mixing-plane method and a full interaction method are used to simulate inducer/impeller interactions. The computations adopting two methods show almost similar results due to the weak interaction between the inducer and impeller since the inducer outlet blade angle is rather small. But, because the inducer and the impeller are closely spaced near the shroud region at the interface, flow angles at the impeller inlet show different results between two methods. Thus, the full interaction method predicted about
$2\%$ higher pump performance than the mixing-plane method. And the effects of prewhirl at the impeller inlet are also investigated. As the inlet flow angle is increased, the head rise and the efficiency are decreased. The computational results are compared with experimental ones. The computational results at the design point show good agreements with experimental data. But the computation was found to under-predict the head rise at high mass flow rates compared to the experiment, further study must be followed in terms of the computation and experiment. -
Flow field downstream of an inducer was measured to see the flow and performance characteristics of a turbopump inducer. A large axisymmetric collector instead of a volute casing was installed to obtain circumferentially uniform flow - without interaction of the inducer and the volute. A conventional 3-hole probe was used to measure the flow. At inducer exit axial component of absolute velocity decreased on hub region with decrease in flow rate. Tangential velocity component static pressure, and total pressure increased from hub to tip. Relative flow angle from tangential direction was a little higher than outlet blade angle at flow coefficient
$\varphi$ =0.087 and 0.073. Dynamic pressure was$53\%$ of the mean total pressure at inducer exit at$\varphi$ =0.073. -
The hydraulic design optimization and performance analysis of mixed-flow pumps for waterjet marine vehicle propulsion has been carried out using mean streamline analysis and three-dimensional computational fluid dynamics (CFD) code. In the present study the conceptual design optimization has been formulated with a non-linear objective function to minimize the fluid dynamic losses and then the commercial CFD code was incorporated to allow for detailed flow dynamic phenomena in the pump system. New designed mixed-flow model pump has been tested in the laboratory. Predicted performance curves by the CFD code agree very well with experimental data for a newly designed mixed-flow pump over the normal operating conditions. The design and prediction methods presented herein can be used efficiently as a unified hydraulic design process of mixed-flow pumps for waterjet marine vehicle propulsion.
-
A mini turbo-pump having 44mm diameter impeller for hydraulic power control have been tested to evaluate hydraulic performance and losses. The characteristics of the losses such as mechanical, friction, balancing rib losses were investigated. The investigation revealed that the friction loss is relatively large but the balancing rib loss small. It was found that the hydraulic efficiency of the pump at design point is very low(
$27\%$ ) due to low specific speed and large friction losses. A computational fluid dynamics(CFD) method also has been utilized for performance prediction of the mini turbo-pump to compare the computed results with the test data. -
ADC(Automatic Discharge Connector) is commonly used for the easy maintenance of the submersible pumps. However, the small gap between the flange of the base plate and that of the pipe due to the head rise, the flow momentum change and the mis-installation makes leakage flow that may be a great loss to the pumping system. In this study, the performance degradation was predicted with the simple leakage flow model through the gap. The newly developed ADC was tested and the leakage performance was compared with the old one and also no-leakage piping system. The newly developed ADC reduced the leakage flow in a satisfactory way in comparison with the old model.
-
n general, the function of intake structure, whether it be a open channel, a fully wetted tunnel, a sump or a tank, is to supply an evenly distributed flow to a pump station. An even distribution of flow, characterized by strong local flow, can result in formation of surface or submerged vortices, and with certain low values of submergence, may introduce air into pump, causing a reduction of capacity and efficiency, an increase in vibration and additional noise. Uneven flow distribution can also increase or decrease the power consumption with a change in total developed head. To avoid these sump problems pump station designers are considered intake structure dimensions, such as approaching upstream, baffle size, sump width, width of pump cell and so on. From this background, flow characteristics of intake within sump are investigated numerically to obtain the optimal sump design data. The sump model is designed in accordance with HI code.
-
The head-capacity curves for pumps developed by the pump manufacturer are based on tests of a sin91e pump operating in a semi-infinite pool with no nearby walls or floors and no stray currents. Hence, flow into the pump suction is symmetrical with no vortices or swirling. Pump station designers rely on these curves to define the operating conditions for the pump selected. But various constraints such as size, cost, and limitations on storage time require walls, floors, and pump intakes to be close proximity to each other. From this background, the authors are carrying out a systematic study on the flow characteristics of intakes within a sump found within a sump of pump stations. Model pump intake basin is designed and PIV is adopted as a measuring tool to capture the instantaneous flow patterns. Special attention is paid to investigate the flow patterns near the free surface due to different clearances from back-wall to vertical intake pipe with bell mouse and without. Moreover, the locations and vorticities of the various types of vortices that were found in the examinations are discussed.
-
Experimental study was conducted to reveal the instability such as leakage flow and rotating stall in an axial flow fan. For this study, unsteady total pressure probe and multi-hole pressure probe were specially designed for measuring the flow field upstream and downstream of rotor. The measured pressure signal was analyzed by Single and Double Phase Locked Averaging Technique. From the result of total pressure fields at inlet and outlet of the rotor, the useful information on the structure of the stall cell in radial direction was provided. Also, detailed flow measurements were carried out with a specially designed high frequency multi-hole pressure probe, providing some insight to the leakage flow and their interation.
-
The objective of this work is to develop improved slip factor model and correction method to predict flow through impeller in forward-curved centrifugal fan by investigating the validity of various slip factor models. Both steady and unsteady three-dimensional CFD analyses were performed with a commercial code tn validate the slip factor model and the correction method. The results show that the improved slip factor model presented in this paper could provide more accurate predictions for forward-curved centrifugal impeller than the other slip factor models since the presented model takes into account the effect of blade curvature. The comparison with CFD results also shows that the improved slip factor model coupled with the present correction method provides accurate predictions for mass-averaged absolute circumferential velocity at the exit of impeller near and above the flow rate of peaktotal pressure coefficient.
-
It is addressed that the turbulent broadband sound power from a sirocco fan can be modeled by the trailing edge noise. The trailing edge noise is usually influenced by inflow turbulenca separation, and boundary layer thickness on the blade. The design parameters such as solidity (c/s) and stagger angle are specified to predict performance and noise level because the separation and slip velocity are strongly affected by them along with the flow coefficient. This paper reports the effects of the stagger angle upon the trailing edge noise for various trailing edge shapes. It is believed that the serrated trailing edge provides break-up mechanism for organized convecting vortices, thereby reduce the overall noise level for every case of stagger angle.
-
Over the range(OTR) has been applied for cooking and ventilation functions especially in northern Amarica. Because flow rate and operating rpm of the double sided sirocco fan for ventilation are much higher and than the microwave oven system, the major noise source is the sirocco fm. Recently, the quiet fan development is one of very important issues for amenity. In this study, the noise source identification using multi-microphone array system was carefully carried out and numerical simulations for understanding the aerodynamic and aeroacoustic of the fan were peformed. The sound level of tonal noise is predicted with a good accuracy but that of the broadband shows some discrepancy. In order to reduce the broadband noise, the inlet region of sirocco fan have to be modified that the secondary flow should be suppressed. Based on these results, new low noise fan and OTR is now developing.
-
A computational analysis using Reynolds stress model in FLUENT is conducted to give a clear understanding of the effect of blade loading on the structure of tip leakage flow in a forward-swept axial-flow fan at design condition (
$\phi$ =0.25) and off-design condition ($\phi$ =0.21 and 0.30). The roll-up of tip leakage flow starts near the minimum static wall pressure position, and the tip leakage vortex developes along the centerline of the pressure trough within the blade passages. Near tip region, a reverse flow induced by tip leakage vortex has a blockage effect on the through-flow. As a result, high momentum region is observed below the tip leakage vortex. As the blade loading increases, the reverse flow region is more inclined toward circumferential direction and the onset position of the rolling-up of tip leakage flow moves upstream. Because the casing boundary layer becomes thicker, and the mixing between the through-flow and the leakage jet with the different flow direction is enforced, the streamwise vorticity decays more fast with blade loading increasing. The computational results show that a distinct tip leakage vortex is observed downstream of the blade trailing edge at$\phi$ =0.30, but it is not observed at$\phi$ =0.21 and 0.25. -
This paper presents a quasi-3-dimensional calculation method considering secondary flows in the impellers of diagonal flow blowers. A Quantitative estimation of the secondary flow effects is made by using secondary flow theories. In order to verify the validity of the adopted models, that is, span-wise mixing model and the tip clearance model, numerical simulations are performed for two different types of impellers of diagonal flow blowers which are designed differently. Numerical experiments are conducted for each of a constant tangential velocity type impeller, and a free vortex type impeller, both at two different flow coefficients. According to the simulation results, it was found that the present model considering span-wise mixing and tip clearance effect shows better agreements with the experimental data than those without these models in terms of the flow velocity and the angle distribution.
-
Cross flow fan system is widely used for various applications, especially for the air-moving device of heaters, air-conditioners, and air-curtains. Although there are efforts for the optimization of cross-flow fan flow path with different methods of approach, it is still being investigated by many researchers through experimentally and/or theoretically, because the flow pattern of the cross flow fan is not stereotyped. This paper presents some results from numerical experiments for the optimization of the flow path through a cross-flow fan to be applied to indoor wall-mounted room heater. Two dimensional analysis has been applied to a specific fan system including inlet and diffuser outlet. Flow characteristics art presented and discussed for two different flow path at three different operating conditions represented by rotational speed(800, 1,000, 1,200 rpm) of the In. According to the simulated results for the specific fan system under consideration, it could be found that the flow pattern resembles each other at different rotational speed (to say from 800 rpm to 1,200 rpm) for a fixed flow path, while the secondary flows mostly absorbs the speed effects. By changing the flow path significant increase in volume flow rate is estimated upto 2.65 at the same rotational speed. According to the present experience, fan flow path design can be performed more efficiently by incorporating this type of numerical experiments combined with the model tests.
-
A cross-flow fan is widely used on many industrial fields: a blower for the general industry, mining industry, automobile and home appliances. The design point of the cross-flow fan is generally chosen by based on the region within low static pressure and high flow rate. It relatively makes high dynamic pressure at low speed because a working fluid passes through an impeller blade twice. However, it has low static pressure efficiency between
$30\%$ and$40\%$ because of relative high impact loss. Recently, in the air-conditioning systems, the operating behaviors at the off-design points are highly regarded to broaden the application area for various air-cooling loads. Especially, at the low flow rate, there exists a rapid pressure head reduction, a noise increase and an irregular flow against a rearguider as a scroll of centrifugal fan. Numerical analyses are carried out for cross-flow fan including the impeller, the rearguider and the stabilizer. Numerical domains are discretized by hexahedral cells. Three-dimensional, unsteady governing equations are solved using FVM, SIMPLE algorithm, sliding grid system and standard k-$\epsilon$ turbulence model. -
Present condition of small fan used in appliances and IT industry is briefly reviewed. Here, fans used in refrigerator, air-conditioner, vacuum cleaner, microwave oven and computer are surveyed. Also some comments about the issue of each fan is described.
-
본 자료는 송풍기 공조분야 및 산업용 분야의 업계현황과 기술 동향을 분석하여 앞으로의 방향을 모색하는데 도움을 주고자 자료를 정리하였다.
-
In the paper, the development of high-speed industrial turbo blowers with foil air bearings is presented as a first successful commercialization in the world. Their target market is various from wastewater treatment to cement factory processes which require compressed air ranging between 0.6 and 0.8 bar gauge. Employing the state-of·the-art technology of the high-speed BLDC motors, the bump-type foil air bearings and the high- efficient turbo impellers/diffusers, so much compact, efficient and silent blower machines of a single stage are now available in the market, aiming to replace the existing inefficient, bulky and noisy ones, such as roots blowers. The first production lines are established fur 25,75 and 150 hp class blowers. Rotational speeds from about 20,000 to 80,000 rpm are realized directly from the high-speed BLDC motors without any gear boxes, and no lubrication oil is required. A brief introduction of design, manufacture and test results is presented fur mechanical, electrical and aerodynamic performance.
-
In order to reduce NOx emissions in the 20kw class microturbines under development, the low NOx characteristics, as being an application to the lean premixed combustion technology, have been investigated. The study has been conducted at the conditions of high temperature and pressure. Air from a compressor with the temperature of 500K to 650K and the pressure of 0.3bar gauge to 0.7bar gauge, was supplied to the combustor through an air preheat-treatment. Sampling exhaust gases were measured at the immediate exit of the combustor. for the effect of temperature on NO and CO emissions. though NOx was increased, CO was decreased with increasing inlet air temperature. With increasing inlet air pressure, NOx and CO were increased also. NOx was decreased, but CO was increased with increasing inlet air mass flow rate. The test has been performed on the equivalent ratios of 0.10 to 0.25 in a lean region. NOx was increased with increasing equivalent ratios, but CO was decreased as an influence of flame temperature. In the very lean region of the equivalent ratio below 0.12, CO was increased suddenly, due to instability. As the results of this study, NOx and CO are found to be reduced to the similar level at the same time when operated at optimal conditions.
-
Oil-free turbo-compressor supported by compliant foil bearings which remove oil-contamination by elimination of the conventional ball bearing and oil lubrication systems is presented. Turbo-compressor makes two individual air compression with two impellers at operating speed, 39,000rpm. In this study, the rotordynamic effects caused by aerodynamic instability were investigated with variable mass flow rate. Correlation between frequencies of pressure fluctuation in two diffusers and those of excitation forces on rotor were clearly developed in aerodynamic unsteady region. Thus, these results show that it is beneficial to design high speed rotating turbomachinery considering coupling effect between aerodynamic instability and rotordynamic force.
-
This paper describes a reliability characteristics of an air foil journal bearing for high speed turbomachinery at room temperature. To verify the reliability of air foil journal bearing, lift-off characteristics, load carrying capacity, and 10,000 cycle start-stop test were performed with motor driven test rig. Lift-off test shows the relationship between the rotating speed of the shaft and the frictional torque with bearing surface. About load carrying capacity, the tested air foil journal bearing produced a load capacity of 500N at an operating speed of 15,000rpm, which is compared with results of numerical analysis and empirical coefficients. Finally, The trends in change of start torque, stop torque, and bearing temperature were shown during 10,000 cycle start-stop test of an air foil journal bearing. from the results of this work, an air foil bearing will be done well, as a supported bearing for high speed turbo-compressor.
-
The present study is to compare the performance of turbulence models in the analysis of the complex flowfield of an axial flow compressor. Baldwin-Lomax turbulence model and k-
$\omega$ turbulence model were selected for the comparison. The thin-layer Wavier-Stokes equation was calculated by explicit, finite-difference numerical scheme. A spatially-varying time-step and an implicit residual smoothing were used to improve convergence. Experimental measurements for NASA rotor 37 were cited fer the comparison with numerical data. The compared two turbulence models gave similar performance over all except for total pressure. -
This paper describes a simulation model for estimation the performance of the swash plate type compressor for automotive air conditioning system. The model includes consideration of both the compression process and the dynamic behavior. Also, this study compares the results obtained from the performance simulation with experimental results. Further, the effects of the inclined angle of swash plate on the performance of swash plate type compressor are discussed.
-
One of the serious challenges in developing rotary compressor with HFC refrigerant is the prediction of scuffing times and wear amounts between vane and roller surfaces. In this study, the tribological characteristics of sliding surfaces using vane-roller geometry of rotary compressor were investigated. The sliding tests were carried out under various sliding speeds, normal loads and surface roughness. During the test friction force, wear depth, time to failure and surface temperature were monitored. Because severe wear was occurred on vane surface, TiN coating was applied on sliding surfaces to prolong the wear-life of vane-roller interfaces. From the sliding test it was found that there was the optimum initial surface roughness to break in and to prolong the wear life of sliding surfaces. Depending on the load and speed, the protective layers, which were composed of metallic oxide and organic compound, were formed on sliding surfaces. Those would play an important role in role amounts of friction and wear between miler and vane surfaces.
-
It is common for highly loaded supersonic stage to have very high relative inlet Mach number. To get this level of inlet Mach number, rotor blade outer diameter or rotational speed should be increased. In the case of commercial turbo-fan engine, it is preferred to make the rotor blade outer diameter large than increasing the rotational speed. But, for multi-stage fan of military engines, overall diameter is often restricted and they are apt to increase the rotational speed. With high rotational speed, relative inlet Mach number is likely to be well supersonic over the entire rotor blade span and the characteristic of the stage is affected with meridional shape of the stage, especially at near hub or tip. In this paper, the aerodynamic performance of two different hub surface shape is compared and it's merit and demerits were discussed.
-
A centrifugal compressor of 50HP for reverse brayton cryocooler using neon as a coolent has been developed. It has relatively low total-to-total pressure ratio but mass flow rate is very small and the voting gas, neon, has greater specific heat ratio than air. It was essential to have very high rotational speed of 100,000 RPM. The efficiency of compressor has great effects on overall system and the COP of cryocooler. To meet the design requirement of the compressor efficiency and to minimized the required rotational speed, highly efficiency impeller having low specific speed was designed. To maintain the overall system efficient high, gas bearing of bump type and high speed permanent magnet synchronus motor was developed and adopted. In this paper, design and performance prediction results of the compressor impeller is presented.
-
It is known that tip clearance flows reduce the pressure rin, flow range and efficiency of the turbomachinery. So, the clear understanding about flow fields in the tip region is needed to efficiently design the turbomachinery. The Navier-Stokes code with the proper treatment of the boundary conditions has been developed to analyze the three-dimensional steady viscous flow fields in the transonic rotating blades and a numerical study has been conducted to investigate the detail flow physics in the tip region of transonic rotor, NASA Rotor 67. The computational results in the tip region of transonic rotors show the leakage vortices, leakage flow from pressure side to suction side and their interaction with a shock Depending on the operating conditions, the position of shock-wave on the blade surface are v8y different close to the blade tip of the transonic compressor rotor. The shock-wave position dose to the blade tip had the dose relationship with the starting position of leakage vortex and the direction of leakage flow.
-
A centrifugal compressor for HFC-l34a has been newly designed and developed. Flow analysis using commertial programs was used to evaluate performance and internal flow of the impeller, inlet guide vane and diffuser etc. and design software was developed. The compressor for HFC-l34a was also investigated experimentally to check compression performance. The calculated data coincide the test results of compressor. The data obtained in the present study are useful for design of HFC-l34a centrifugal compressors.
-
A numerical analysis using 2-D unsteady compressible program is conducted to explain characteristics of rotating stall such as rotating speed and number of stall cells in an one-stage axial compressor. Unlike an axial compressor which has only a rotor, in one-stage axial compressor a rotating stall is generated by rotor/stator interaction and tack pressure rising without any artificial disturbance and modeling. As a back pressure is raised, the separation of suction side at blades is increased uniformly, but because of the discrepancy of blockage effect by stator, the disturbances are generated to form a stall cell. Once the stall cell is formed, regularly the stall cell are rotating through rotor blades. When the speed of rotor is design speed the rotating speed of stall cell is
$83.3\%$ of rotor rotating speed. When the speed of rotor is$80\%$ of design speed, the speed of rotating stall is$88.2\%$ of rotor speed. The number of generated stall cell are also varied for rotor speed and back pressure. -
This paper presents roughness effects on flow characteristics and efficiency of multi-stage axial compressor using numerical simulation. which is carried out with a commercially available software, CFX-TASCflow. In this paper, the third of four stages of GE low pressure compressor is considered including me stator and rue rotor. Mixing-plane approach is adopted to model the interface between the stator and the rotor: it is appropriate for steady state simulation. First, a flat plate simulation was performed to validate how exact the numerical simulation predicts the roughness effect for smooth and rough walls. Then GE compressor model was calculated about at each roughness height. Concluding, very small roughness height largely affects the performance of compressor and the increasing rate of loss decrease as roughness height increase.
-
The characteristics of tip vortex within a blade tip region were examined experimentally in various flow coefficients by the way of changing tip clearance and blade stagger angle in an axial Low Speed Research Compressor(LSRC). The objective was to identify the unsteady pressure distribution in the blade passage by ensemble average technique acquired from high-frequency response pressure transducers and the tip vortex by root mean square value(RMS value). Data were reduced statistically using phase-lock technique for detailed pressure distributions.
-
The effects of finite gap at the tip of turbomachinery blades have long been topics of both theoretical and experimental research because tip clearance degrades turbomachinery performance. This paper presents an analytical study of radial flow redistribution in a high speed compressor stage with axisymmetric tip clearance. The flow is assumed to be inviscid and compressible. The stage is modeled as an actuator disc and the analysis is carried out in the meridional plane. Upon going through the stage, the radially uniform upstream flow splits into the tip clearance and passage flows. The tip clearance flow is modeled as a jet driven by blade loading, or pressure difference between the pressure and suction sides. The model takes into consideration the detached shocks which occur in the rotor passage at the design point. This shock model is used to calculate the density ratio across the stage. Thus, the model is capable of predicting the kinematic effects of tip clearance in the high speed compressor flow field.
-
The objective of this study is to document the secondary flow and the total pressure loss distribution in the contoured endwall installed linear turbine cascade passage and to propose an appropriate height of the contoured endwall which shows the best loss reduction among the simulated contoured endwall. In this study, three different contoured endwalls have been tested which have different height. This study was performed by numerical method and the result showed the contoured endwall which has the height of
$5\%$ of the axial chord showed the best loss reduction rate. -
This paper presents analysis results for the effect of power control strategies on the part load performance of gas turbine based power generation systems utilizing exhaust heat of the gas turbine such as cumbined cycle power plants and regenerative gas turbines. For the combined cycle, part load efficiency variations were compared among different single shaft gas turbines representing various technology levels. Power control strategies considered were fuel only control and IGV control. It has been observed that gas turbines with higher design performances exhibit superior part load performances. Improvement of part load efficiency by adopting air flow modulation was analyzed and it is concluded that since the average combined cycle performance is affected by the range of IGV control as well as its temperature control principle, a control strategy appropriate for the load characteristics of the individual plant should be adopted. For the regenerative gas turbine, it is likewise concluded that maintaining exhaust temperature as high as possible by air flow rate modulation is required to increase part load efficiency.
-
Dispersion of coolant jets in a film cooling flow field is the result of a highly complex interaction between the film cooling jets and the mainstream. In order to investigate the effect of blowing ratios on the film cooling of turbine blade, cylindrical body model was used. Mainstream Reynolds number based on the cylinder diameter was
$7.1{\times}10^4$ . The effect of coolant flow rates was studied for blowing ratios of 0.7, 0.9, 1.2 and 1.5, respectively. The temperature distribution of the cylindrical model surface is visualized by infrared thermography (IRT). Results show that the film-cooling performance could be significantly improved by the shaped injection holes. For higher blowing ratio, the spanwise-diffused injection holes are better due to the lower momentum flux away from the wall plane at the hole exit. -
In the paper, the prototype development of a 75kW class microturbine for the distributed generation market is partly presented which has continued with the government funding. In the introduction, an overview of the development of microturbines in the world is presented. A series of development procedures are shown with design, manufacture and self-sustaining tests. During the first year, aerodynamic and structural design/analysis, mechanical design are performed for the compressor, the turbine and the combustor. A premixed lean burn combustor technology is used fur the low emission requirements. Foil air bearings and high-speed motors are employed for higher reliability. The self-sustaining conditions have been successfully achieved with the prototype manufactured engine as a preceding operation.
-
Performance analysis and test of a 50kW micro gas turbine is carried out. The present study was initiated in 1996 by KIMM researchers to develope a 50kW class turbogenerator gas turbine engine for hybrid vehicle propulsion system. but with its low emission and compactness, it seemed that it can also be applied as a source of distributed power generation. In this study, general description of the KIMM's efforts to acquire performance test skills of the self-made 50kW micro gas turbine engine. At present, non-load performance test up to 615000 rpm was accomplished and is expected to make through 80,000 rpm by the end of year. Several revisions in design and manufacture were made during the course of experiments. The resulting outputs is thought to be valuable for the further refinement of the system for eventual commercialization of the product.
-
In concert with the growing emphasis placed on distributed power generation there will be a need, in the first decade of the 21th century, for a compact thermal energy system capable of providing the total energy needs of individual homes. A natural gas fueled co-generation micro-turbine with ultra low emission will meet this need. Market opportunities for a distributed micro turbine co-generation system are projected to increase dramatically. In this paper, It was determined that with current state of art component performance levels, metrallic materials, thermal efficiency goal of
$28\%$ at sea level standard day conditions are attainable. Higher overall thermal efficiency of$78\%$ is attainable with micro-turbine combined with exhaust fired boilers. -
Recently the critical nozzles with small diameter are being extensively used to measure mass flow in a variety of industrial fields and these have different configurations depending on operation condition and working gas. The curvature radius of the critical nozzle throat is one of the most important configuration factors promising a high reliability of the critical nozzle. In the present study, computations using the axisymmetric, compressible, Navier-Stokes equations are carried out to investigate the effect of the nozzle curvature on critical flows. The diameter of the critical nozzle employed is D=0.3mm and the radius of curvature of the critical nozzle throat is varied in the range from 1D to 3D. It is found that the discharge coefficient is very sensitive to the curvature radius(R) of critical nozzle, leading to the peak discharge coefficient at R = 2.0D and 2.5D, and that the critical pressure ratio increases with the curvature radius.
-
The present study addresses a computational result of unsteady gas flow through a critical nozzle. The axisymmetric, unsteady, compressible, Wavier-Stokes equations are solved using a finite volume method that makes use of the second order upwind scheme for spatial derivatives and the multi-stage Runge-Kutta integral scheme for time derivatives. The steady solutions of the governing equation system are validated with the previous experimental data to ensure that the present computational method is valid to predict the critical nozzle flows. In order to simulate the effects of back pressure fluctuations on the critical nozzle flows, an excited pressure oscillation with an amplitude and frequency is assumed downstream of the exit of the critical nozzle. The results obtained show that for low Reynolds numbers, the unsteady effects of the pressure fluctuations can propagate upstream of the throat of critical nozzle, and thus giving rise to the applicable fluctuations in mass flow rate through the critical nozzle, while for high Reynolds numbers, the pressure signals occurring at the exit of the critical nozzle do not propagate upstream beyond the nozzle throat. For very low Reynolds number, it is found that the sonic line near the throat of the critical nozzle remarkably fluctuateswith time, providing an important mechanism for pressure signals to propagate upstream of the nozzle throat, even in choked flow conditions. The present study is the first investigation to clarify the unsteady effects on the critical nozzle flows.
-
The steam generator feedwater flow rate in a nuclear power plant was estimated by means of artificial neural networks with the wavelet analysis for enhanced information extraction. The fouling of venturi meters, used for steam generator feedwater flow rate in pressurized water reactors, may result in unnecessary plant power derating. The backpropagation network was used to generate models of signals for a pressurized water reactor. Multiple-input single-output heteroassociative networks were used for evaluating the feedwater flow rate as a function of a set of related variables. The wavelet was used as a low pass filter eliminating the noise from the raw signals. The results have shown that possible fouling of venturi can be detected by neural networks, and the feedwater flow rate can be predicted as an alternative to existing methods. The research has also indicated that the decomposition of signals by wavelet transform is a powerful approach to signal analysis for denoising.
-
The new piston prover was developed and the flow measurement uncertainty of this piston prover was evaluated according to ISO/IEC 17025. The laser interferometer was employed to measure accurately the testing time. Uncertainty was calculated with evaluation of various uncertainty factors affected in flow measurement. The expanded uncertainty(U) of the piston Over was
$1.3{\times}10^{-3}$ (at the confidence level of$95\%$ ). This evaluation example will be useful in flow measurement uncertainty determination of other gas flow measurement system. -
Orifice meter is the most widely used flowmeter in custody transfer between KOGAS and city gas companies. Absolute pressure value is needed to calculate the gas flow of orifice metering system, but the gauge pressure transmitters are mainly used in the field. In case that the gauge pressure transmitters are used, the fixed value as standard atmospheric pressure(101.325kPa) is applied for the absolute pressure value. The real, local atmospheric pressures of each metering station are different from the standard condition as the altitude and weather conditions. In this study the flow calculation errors were quantitatively analyzed through examining the atmospheric pressures of 50 stations of KOGAS. The data for analysis are such like the time data of supplied gas amount, the altitude of each metering station, the time data of atmospheric pressures and altitudes of each weather observatory. The results showed that the local atmospheric pressures were different from the standard value and the gas flow calculation errors were distributed between
$-0.024\%{\~}0.025\%$ based on the supplied gas amount in the year 1999 and 2000. -
Generally, the system of calculation for the multi-path ultrasonic flow meters can be divided into two methods by how to get the mean velocity, namely, weighting and direct method. Weighting-method derive the mean velocity through modeling in theoretical velocity profile. Direct-method derive the mean velocity though actual flow distribution. The system of calculation varies with maker's transducer configuration and integration method. Each system has merits and demerits. This paper describes the system of integration that calculates line velocity over cross-section of the circular pipe. Flow rate mr discussed in this paper is a difference between theoretical flow rate and integrated flow rate according to values of Reynolds number in symmetric flow field or theoretical flow rate and integrated flow rate according to rotated model in asymmetric flow field.
-
Multi-path ultrasonic Sow measurement system uncertainty is determined by assigning an expected error of each component of flow measurement and then defining the total flow measurement uncertainty as square root of the sum of squared values of the individual error. Sources of uncertainty for flow measurement are geometry, transit time and velocity profile integration uncertainty. A theoretical uncertainty model for multi-path ultrasonic transit time flowmeter configured with parallel 5 chords, is derived from and calculated by dry calibration method.
-
The purpose of this 3-D numerical simulation is evaluate the application of a commercial CFD code to predict 3-D flow characteristics of wind turbine. The experimental approach, which has been main method of investigation, appears to be its limits, the cost increasing disproportionally with the size of the wind turbines, and is hence mostly limited to observing the phenomena. Hence, the use of Computational Fluid Dynamics (CFD) techniques and Wavier-Stokes solvers are considered a very serious contender. The flow solver CFX-TASCflow is employed in all computations presented in this paper. The 3-D flow separation and the wake distribution of 2 bladed Horizontal Axis Wind Turbines (HAWTs) are compared to Heuristic model and visualized result by NREL(National Renewable Energy Laboratory). Simulated 3-D flow separation structure on the rotor blade is very similar to Heuristic model and the wake structure of the wind turbine is good agree with visualized results.
-
A commercial CFD code is applied to analyze the 3-D viscous flow field within vertical multi-stage centrifugal pimp including impeller with 6 blades and guide vane with 11 blades and is performed by changing flow rate from 10 to
$26\;m^3/h$ at the constant 3500rpm. The purpose of this 3-D numerical simulation is to confirm how much the effect of blade inlet angle of guide vane has an influence on the performance of vertical multi-stage centrifugal pimp. these results performed by$20^{\circ},\;30^{\circ}$ inlet angle of guide vane are compared with grundfos performance data. The vertical multi-stage pump consist of the impeller, guide vane, and cylinder. The characteristics such as total pressure coefficient total heat shaft horse power, power efficiency, discharge coefficient are represented according to flow rate changing. -
Hydraulic performance of the pump with an inducer was predicted by 3-D Navier-stokes calculation. The evaluated pump was the single-stage centrifugal pump with a separated inducer to pressurize fuel (LCH4) in Turbo-pump system with a specific speed (Ns) of approximately 0.3[rad/s, m3/s, J/kg] and a suction specific speed(s) of 15[rad/s, m3/s, J/kg]. That conventional pump was designed with the combination of 1-D theory and empirical correlation. In this study, preliminary design to select key parameters such as inlet flow coefficient was reviewed by investigating sets of the known design methods to achieve appropriate suction performance, and the performance of newly designed inducer and impeller was compared with the old one, using CFD method. The numerical results showed that the hydraulic efficiency of the new pump was predicted
$5.5\%$ higher than that of the conventional one, through design parameter re-selection, configuration improvement and blade loading control -
The HANARO, a multi-purpose research reactor of 30 MWth open-tank-in-pool type, has been under normal operation since its initial criticality In February, 1995. Many experiments should be safely performed to activate the utilization of the HANARO. A flow simulation facility is being developed for the endurance test of reactivity control units for extended life times and the verification of structural integrity of those experimental facilities prior to loading in the HANARO. This test facility is composed of three major parts; a half-core structure assembly, flow circulation system and support system. The flow circulation system is composed of a circulation pump, a core flow pipe, a core bypass flow pipe and instruments. The system is to be filled with de-mineralized water and the flow should be met the design flow to simulate similar flow characteristics in the core channel of the half-core test facility to the HANARO. This paper, therefore, describes an analytical analysis to study the flow behavior of the system. The computational flow analysis has been performed for the verification of system pressure variation through the three-dimensional analysis program with standard k-
$\epsilon$ turbulence model and for the verification of the structural piping integrity through the finite element method. The results of the analysis are satisfied the design requirements and structural piping integrity of flow circulation system. -
Both numerical and experimental studies on sedimentation efficiency of a sedimentation bed were carried out. Three different structures of sedimentation bed and five different combinations of blockage ratio of center feed wall and angle of distributor are implemented to find the optimal values of geometric parameters. The effect of rotation of the distributor on sedimentation efficiency is also investigated. It reveals that the effect of blockage ratio and angle of distributor on sedimentation efficiency is considerable, while rotation effect can be neglected, and that calculated efficiencies show good agreements with those of experiment, qualitatively.
-
The flow field around a symmetrical airfoil in a uniform flow under the generation of noise was numerically studied and compared with experimental datum. The numerical simulation was carried out by LES which employs a deductive dynamic model as subgrid-scale model. The result of an attack angle of
$6^{\circ}$ indicate that the discrete frequency noise is generated when the separated laminar flow reattaches near the trailing edge of the pressure side and the turbulent boundary layer is formed over the suction side of the airfoil near the trailing edge. The periodic behavior of vortex formation was observed around the trailing edge and it persists further downstream in the wake. The frequency of the vortex formation in the wake was consistent with that of the discrete frequency noise. -
In this study, three-dimensional incompressible viscous flow analysis and optimization using response surface method are presented for the design of a jet fan. Steady, incompressible, three-dimensional Reynolds averaged Wavier-Stokes equations are used as governing equations, and standard k-
$\epsilon$ turbulence model is chosen as a turbulence model. Governing equations are discretized using finite volume method. Sweep angles and maximum thickness of blade are used as design variables for the shape optimization of the impeller in response surface method. The experimental points which are needed to construct response surface are obtained from the D-optimal design and Full Factorial design and relations between design variables and response surface are examined. -
An honeycomb/smooth land seal alternating with the honeycomb seal is suggested for structural enhancement in high pressure turbomachinery. Governing equations are derived for an honeycomb/smooth land annular gas seal based on Hirs' lubrication theory and Moody's friction factor model for smooth land and empirical friction factor model for honeycomb land. By using a perturbation analysis and a numerical integration method, the governing equations are solved to yield leakage and the corresponding dynamic coefficients developed by the seal. Theoretical results show that leakage is increasing and rotordynamic stability is decreasing as increasing the length of smooth land part in the honeycomb/smooth land seal.
-
The feasibility study on supporting a turbocharger rotor on air foil bearing is investigated. Based on finite difference method and Newton-Raphson method, the static equilibrium position of a turbocharger rotor is predicted. And using finite difference method and perturbation method, dynamic characteristics of air foil bearings are calculated. Rotordynamic analysis is performed by finite element method, with collaboration of calculated stiffness and damping of foil bearing. The effect of compliance and clearance of bump foil bearing on the oil-free turbocharger is investigated in terms of rotordynamics. And the critical speeds, eccentricity ratio, vibration amplitude, and stability are considered. It is demonstrated that foil bearings offer a rlausible replacement for oil-lubricated bearings in turbocharger.
-
In this paper, the recent trends of conformity assessment activity which is carrying out at ISO is summarized. It is an increasing requirement of quality assurance systems that a company's engineers and technicians are able to demonstrate that they have the required level of knowledge and skill. This is particularly so since maintenance and Inspection activities are very operator dependent and those in authority have to place great reliance on the skill, experience, Judgement and integrity of the personnel involved.
-
For measuring friction-factor of artificially-roughened surfaces which are usually applied on damper seals, flat plate test apparatus is designed and fabricated. the measurement of leakage and pressure distribution through round-hole pattern specimen with different hole area is described and a method is discussed for determining the friction-factor experimentally. Results show that the friction-factor of the round-hole pattern surfaces is bigger than that of smooth surface and increases as increasing the hole area. A empirical friction factor model for round-hole pattern surface is defined as the Moody's friction factor formula.
-
Jeon, Byung-Sun;Jegal, Seung;Min, Hong-Seok;Bang, Junghwan;Kim, Sejun;Song, Seung-Jin;Joo, Young-Chang;Min, Kyoung-Doug 473
Micro turbine that is a component of micro power system refers to turbines on the scale of centimeters which can transmit power on the order of tens of Watts. Such devices can be used as propulsion or power generation devices for various potable and micro devices. An interdisciplinary team at Seoul National University has designed, fabricated and tested such a device, and this paper describes test results. -
Bang, Jung-Hwan;Kim, Sejun;Jeon, Byung-Sun;Min, Hong-Seok;Min, Kyoungdoug;Song, Seung-Jin;Joo, Young-Chang 477
This paper reports on the development of micro power system component under way at Seoul National University. The need of micro power system is explained and components of micro power system are described. The developments of hydrogen-air micro combustor, micro igniter based poly-silicon heater and micro thruster are described. To manufacture 3-D micro structure the process that manufactures high aspect ratio structures has been developed and optimized. Design, fabrication, and experiment processes are introduced and technical challenges in each phase are described. -
Development projects in KAIST rotted to the micro thermal device is introduced. Multi disciplinary research team is composed by combustion group and semiconductor group in KAIST and catalyst research center in KRICT to develop micro thermal/fluidic device and various items are on development. Among the projects, various kind of componenst that is required by the micro thermal devicesystem is introduced. Technology related to development of micro combustor, Micro igniter, micro fabrication of 3D structure, micro reactor and micro catalyst preparation is introduced.
-
The objective of the present study were to measure the viscosities of non-Newtonian fluids by the transient flow concept in a capillary tube and to apply to hemodynamic studies and pump performance evaluations. The developed capillary tube viscometer could be used to measure the viscosities of the non-Newtonian fluids for a wide range of the shear rate by a run of experiment in a very short time interval. The measured viscosities of water and blood fur different shear rates were good agreement with those of the well established data. The measured viscosities for muddy water varied with the shear rates.
-
The letdown system of pressurized water reactor (PWR) nuclear fewer plants had experienced instabilities in letdown system due to unacceptable flow characteristics of control valves. The Korean Standard Nuclear Power Plants (KSNPs) have three flow paths in parallel for letdown new control. Each flow path consists of two offices and one isolation valve. This study evaluates the effect of orifice arrangement and valve stroke time of letdown isolation valve on the system transients because sudden flow changes due to valve actuation can generate high pressure peaks in letdown line. A pressure transient analysis has been preformed to evaluate the impact of dynamic transients. This analysis uses MMS which is a simulation code developed by EPRI based on the method of characteristics. The result shows that the pressure peak is reduced in the continuous arrangement but negligible. Additionally, it shows that the stroke time of linear type flog valve greater than 15 seconds can give more stable performance.
-
This work focuses on eliminating tiny particles from the coolant in a nuclear pipe line by using a permanent magnet on the exterior surface of the pipe. This method have some merits compared with the many applied methods and is expected to be applied to most of the pipe lines in the nuclear plant. For instance in this method, a ring is attached to the exterior surface of the pipe, so that it does not affect the inflows directly. Further, the cost needed in the initial build-up of the facility is low.
-
Bileaflet mechanical valves have the complications such as hemolytic and thromboembolic events, leaflet damage, and leaflet break. These complications are related with the fluid velocity and shear stress characteristics of mechanical heart valves. This fact makes clear the importance of determining the fluid velocity and shear stress characteristics of mechanical heart valves, and requires a detailed understanding of these system properties and further substantial research. The first aim of current study is to introduce fluid-structure interaction method for calculation of unsteady and three-dimensional blood flow through bileaflet valve and leaflet behavior interacted with its flow, and to overcome the shortness of previous studies, where the leaflet motion has been ignored or simplified, by using FSI method. To accomplish this goal, a finite volume computational fluid dynamics code and a finite element structure dynamics code have been used concurrently to solve the flow and structure equations, respectively, to investigate the interaction between the blood flow and leaflet. Physiologic ventricular and aortic pressure waveforms were prescribed as flow boundary conditions. The interaction of aortic flow and valve motion were computed.