• Title/Summary/Keyword: Fine Positioning

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A Novel Picometer Positioning System for Machine Tools and Measuring Machines

  • Mizumoto, Hiroshi;Yabuta, Yoshito;Arii, Shiroh;Tazoe, Yoichi;Kami, Yoshihiro
    • 제어로봇시스템학회:학술대회논문집
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    • 2005.06a
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    • pp.123-128
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    • 2005
  • A novel tri-mode ultraprecision positioning system for machine tools and measuring machine is proposed. The basic coarse mode uses a Twist-roller Friction Drive (abbr. TFD), and controls several tens of millimeters of the machine-table travel with nanometer order of positioning resolution. The fine mode also utilizes the TFD with a fine adjusting mechanism. The resolution of the fine mode is in the range of sub-nanometer. For realizing picometer positioning, the ultra-fine mode is executed by using an active aerostatic guideway. On the bearing surface of this active guideway, several Active Inherent Restrictors (abbr. AIRs) are embedded for controlling the table position. An AIR unit consists of a piezoelectric actuator having a through hole, one end of the hole on the bearing surface acts as an inherent restrictor. Owing to the aerostatic mechanism of the AIR, the deformation of the piezoelectric actuator in the AIR unit causes much reduced table displacement. Such motion reduction is effective for ultraprecision positioning. Current positioning resolution of the ultra-fine mode is 50pm, however the final goal of the positioning resolution is expected to be in the order of picometer.

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A Study on the Design and Control Super-Precision Positioning Apparatus (초정밀 위치결정기구의 제어성능 평가에 관한 연구)

  • 김재열;송찬일;곽이구;마상동;한재호;이승찬
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1999.05a
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    • pp.56-62
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    • 1999
  • We make a study of pricisioning apparatus that is used in the various industrial machine. The study was carried out to develope a pricision positioning apparatus, consisting of servo motor and piezoelectric actuator. This system is composed of fine and coarse apparatus, measurement system and control system. Piezoelectric actuator is designed for fine positioning. Coarse positioning using lead screw is drived by servo motor. Control system output a signal from laser interferometer and microsense to amplifier of servo motor and piezoelectric actuator after digital signal processing(DSP). Resolution of this apparatus measure with laser interferometor and microsense so, we can controlled positioning of one output by the coarse positioning in the system. Also we obtain the positioning resolution of 9nm in the system.

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A Study on the Design and Control Super-Precision Coarse and Fine Positioning Apparatus (초정밀 조미동 위치결정기구의 설계 및 제어에 관한 연구)

  • Kim, J.Y.;Cho, Y.T.;O, S.M.;Park, K.H.
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.10
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    • pp.88-93
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    • 1996
  • The study was carried out development a pricision positioning apparatus, consisting of DG servo motor and piezoelectric actuatior. This system is composed of fine and coarse apparatus, measurement system and control system. Peezoelectric actuator is designed for fine positioning. Coarse positioning using lead screw is droved by DC servo motor. Control system output a signal from laser interfermeter and capacitive sensor to amplifer of DC servo motor and piezoelectric actuator after digital signal processing (DSP). Resolution of this apparatus measure with laser interferometer and microsense

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A study on the design and control super-precision coarse and fine positioning apparatus (초정밀 조미동 위치결정기구의 설계 및 제어에 관한 연구)

  • 김재열
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1995.10a
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    • pp.18-23
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    • 1995
  • The study was carried out to develope a precision positioning apparatus, consisting of DC servo motor and piezoelectric actuator. This system is composed of fine and coarse apparatus, measurement system and control system, Piezoelectric actuator is designed for fine positioning. Coarse positioning using lead screw is drived by DC servo motor. Control system output a signal from laser interferometer and microsense to amplifier of DC servo motor and piezoelectric actuator after digital signal processing(DSP). Resolution of this apparatus measure with laser interferometor and microsense

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Nanometer positioning control using nonlinear dynamics of rolling guide

  • Futami, Shigeru;Furutani, Akihiro
    • 제어로봇시스템학회:학술대회논문집
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    • 1990.10b
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    • pp.1312-1315
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    • 1990
  • Nanometer positioning control with high velocity and long stroke is discussed. A one-axis stage mechanism driven by an AC linear motor and guided by a rolling ball guide has been constructed. Coarse and fine position controls are designed by using nonlinear dynamics of the rolling guide. Switching from coarse positioning to fine positioning is studied.

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Development of 3-axis fine Positioning Stage : Part 2. Fabrication and Performance Evaluation (초정밀 3축 이송 스테이지의 개발 : 2. 제작 및 성능 평가)

  • Kang, Joong-Ok;Baek, Seok;Han, Chang-Soo;Hong, Sung-Wook
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.3
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    • pp.155-162
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    • 2004
  • This paper presents the fabrication procedure and the experiments for the 3-axis fine positioning stage proposed in[1]. First, the dynamic characteristics of the actuator and the stage are tested with the preload changed in order to validate the stage design specifications. Secondly, the performance of the stage is also evaluated on the accuracy associated with linear positioning, angular error, and straightness error. Experimental results show that the developed stage is accurate enough to be used for nanometer positioning. Through the analysis and experiment, the developed fine positioning stage are found to have a long stroke due to the magnetically preloaded PZT actuators, the minimum motion crosstalk due to the use of a ball contact mechanism and the compact design.

A Piezo-driven Fine Manipulation System Based on Flexure Hinges for Manipulating Micro Parts (미세 부품 조작을 위한 탄성힌지 기반 압전소자 구동형 초정밀 머니플레이션 시스템)

  • Choi, Kee-Bong;Lee, Jae-Jong;Kim, Gee-Hong;Ko, Kuk-Won
    • Journal of Institute of Control, Robotics and Systems
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    • v.15 no.9
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    • pp.881-886
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    • 2009
  • This paper presents a manipulation system consisting of a coarse/fine XY positioning system and an out-of-plane manipulator. The object of the system is to conduct tine positioning and manipulation of micro parts. The fine stage and the out-of-plane manipulator have compliant mechanisms with flexure hinges, which are driven by stack-type piezoelectric elements. In the fine stage, the compliant mechanism plays the roles of motion guide and displacement amplification. The out-of-plane manipulator contains three piezo-driven compliant mechanisms for large working range and fine resolution. For large displacement, the compliant mechanism is implemented by a two-step displacement amplification mechanism. The compliant mechanisms are manufactured by wire electro-discharge machining for flexure hinges. Experiments demonstrate that the developed system is applicable to a fine positioning and fine manipulation of micro parts.

Long Range and High Axial Load Capacity Nanopositioner Using Single Piezoelectric Actuator and Translating Supports

  • Juluri, Bala Krishna;Lin, Wu;Lim, Lennie E N
    • International Journal of Precision Engineering and Manufacturing
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    • v.8 no.4
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    • pp.3-9
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    • 2007
  • Existing long range piezoelectric motors with friction based transmission mechanisms are limited by the axial load capacity. To overcome this problem, a new linear piezoelectric motor using one piezoelectric actuator combined with a novel stepping mechanism is reported in this paper. To obtain both long range and fine accuracy, dual positioning control strategy consisting of coarse positioning and fine positioning is used. Coarse positioning is used for long travel range by accumulating motion steps obtained by piezoelectric actuator. This is followed by fine positioning where required accuracy is obtained by fine motion displacement of piezoelectric actuator. This prototype is able to provide resolution of 20 nanometers and withstand a maximum axial load of 300N. At maximum load condition, the positioner can move forward to a travel distance of 5mm at a maximum speed of 0.4 mm/sec. This design of nanopositioner can be used in applications for ultra precision positioning and grinding operations where high axial force capacity is required.

Development of a 3-axis fine positioning stage : Part 2. Experiments and performance evaluation (초정밀 3축 이송 스테이지의 개발 :2. 동특성 실험 및 성능 평가)

  • Kang, Joong-Ok;Kim, Man-Dal;Baek, Seok;Han, Chang-Soo;Hong, Sung-Wook
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1207-1210
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    • 2003
  • This paper deals with experiments for dynamic characteristics and performance evaluation of the 3-axis fine positioning stage developed in [1]. The features of the developed fine positioning stage are the long stroke due to the magnetically preloaded PZT actuators, the minimum motion crosstalk due to the use of a ball contact mechanism and the compact design. The dynamic characteristics of the actuator and the stage are tested with the preload changed in order to validate the actuator and the stage design. Performance evaluation is also made for the PZT actuators as well as the stage positioning accuracy. Experimental results show that the developed stage is accurate enough to be used for nanometer positioning.

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Computer Simulation and Control performance evaluation for Feedback System of Ultra Precision Positioning by using Laser Interferometer (Laser Interferometer를 이용한 초정밀위치결정 피드백시스템의 컴퓨터 시뮬레이션 및 제어성능 평가)

  • Kim, Jae-Yeol;Kim, Young-Seok;Yoon, Sung-Un;Kwac, Lee-Ku;Han, Jae-Ho;You, Sin
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2001.10a
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    • pp.68-74
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    • 2001
  • This system is composed of fine and coarse apparatus, measurement system and control system. Piezoelectric actuator is designed for fine positioning. We make a study of precision apparatus that is used in the various industrial machine. The study was carried out to develope a precision positioning apparatus, consisting of servo motor and piezoelectric actuator. Coarse positioning using lead screw is drived by servo motor. Control system output a signal from laser interferometer to amplifier of servo motor and piezoelectric actuator after digital signal processing(DSP). Resolution of this apparatus measure with laser interferometer. In this study, design method and control system with ultra precision position apparatus are researched. As the first step, we have estimated for control performance and system stability before an actual apparatus is manufactured by MATLAB with SIMULINK including various functions those are composed of pre-design and system modeling.

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