Proceedings of the Korean Society For Composite Materials Conference (한국복합재료학회:학술대회논문집)
The Korean Society for Composite Materials
- Annual
Domain
- Materials > Polymeric Materials
2004.10a
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In order to speed up basic concept is to enhance high speed, curve limit speed, cross limit speed, acceleration/deceleration speed. It is important to optimal interface fundamental technology of vehicle, rail, electrical power, and signal system. Tilting train has advantage minimizing investment cost of infra railway system for increasing train limit speed in curve. the developed tilting train should be operated to commercial service speed 180Km/h of 200Km/h at KNR upgrade railroad. This paper proposed the basic model of system engineering for developing of TTX, tilting EMU (maximum operation speed : 180km/h) with speed-up of conventional railway system.
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A big boom in nanocomposites research has landed also in Japan. As a virtual 'center of excellence' in composites technology there, ACE TeC of ISTA/JAXA has led pioneering portions of nanocomposites research particularly in mechanical properties oriented applications. An overview of research activities based on nano-technologies in ACE TeC/JAXA will be given first and some remarkable results will be introduced briefly.
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An approximate relationship of the strain and applied potential was derived for SWNTs and conductive polymer composite actuator. During the deriving process, we used an electrochemical system to model the electromechanical actuation of the composite film. This relationship can give us a direct understanding to the actuation of a nanoactuator
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Nondestructive damage sensing and mechanical properties for thermal treated carbon nanotube(CNT) and nanofiber(CNF)/epoxy composites were investigated using electro-micromechanical technique. Carbon black (CB) was used only for the comparison. Electro-micromechanical techniques were applied to obtain the fiber damage and stress transferring effect of carbon nanocomposites with their contents. Thermal treatment and temperature affected on apparent modulus and electrical properties on nanocomposites due to enhanced inherent properties of each CNMs. Coefficient of variation (COV) of volumetric electrical resistance can be used to obtain the dispersion degree indirectly for various CNMs. Dispersion and surface modification are very important parameters to obtain improved mechanical and electrical properties of CNMs for multifunctional applications. Further optimized functionalization and dispersion conditions will be investigated for the following work continuously.
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A numerical system to extract effective elastic properties of polycrystalline thin-films for MEMS devices is already developed. In this system, the statistical model based on lattice system is used for modeling the microstructure evolution simulation and the key kinetics parameters of given micrograph, grain distributions and deposition process can be extracted by inverse method proposed in the system. In this work, the effective elastic properties of polysilicon,
$BaTiO_3\;and\;ZrTiO_4$ are extracted using this system and by employing the fraction of the potential site($f_P$ ) as a kinetics parameter for the microstructure evolution, the statistical tendency of these materials is studied. -
Ag/Ni multilayers with different bilayer thickness between 3 and 100 nm produced by DC magnetron puttering have been studied by cross-sectional TEM and nanoindentation. The micrograph shows perfect layered structure with sharp interfaces between Ag and Ni layers. Absolute hardness is calculated as a reference value to compare hardness of specimens regardless of indent depth. A hardness enhancement of nearly
$100\%$ over the rule-of-mixtures values, calculated from the measured hardness of single Ag and Ni thin films, is observed. The hardness increases with decreasing bilayer thickness until 8nm. This enhancement shows a good agreement with Hall-Petch relation using grain size (one half of the bilayer thickness) confined within a layer. The deformation behavior can be explained by dislocation pile-up in smaller grains. -
Carbon nanotube reinforced alumina matrix nanocomposite was fabricated by sol-gel process and followed by spark plasma sintering process. Homogeneous distribution of carbon nanotubes within alumina matrix can be obtained by mixing the carbon nanotubes with alumina sol and followed by condensation into gel. The mixed gel, consisting of alumina and carbon nanotubes, was dried and calcinated into carbon nanotube/alumina composite powders. The composite powders were spark plasma sintered into carbon nanotube reinforced alumina matrix nanocomposite. The hardness of carbon nanotube reinforced alumina matrix nanocomposite was enhanced due to an enhanced load sharing of homogeneously distributed carbon nanotubes. At the same time, the fracture toughness of carbon nanotube reinforced alumina matrix nanocomposite was enhanced due to a bridging effect of carbon nanotubes during crack propagation.
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Carbon nanofiber exhibits superior and often unique characteristics of mechanical, electrical chemical and thermal properties. In this study, For improvement of the mechanical properties of composites, carbon nanofiber reinforced hybrid composites was investigated. For the effect of dispersion, The dispersion methods of solution blending and mechanical mixing were used. The mixing of solution blending method was used using ultrasonic. Dispersion of carbon nanofiber was observed by scanning electron microscope (SEM). Mechanical properties were measured by universal testing Machine (UTM).
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Graphite nanofiber (GNF) and carbon nanotube (CNT) are novel fiber reinforcing materials which have outstanding physical and mechanical properties. Aluminum matrix composites reinforced graphite nanofiber were fabricated by conventional powder metallurgy (PM) method. The composites were prepared through ultrasonication, ball milling, and hot isostatic pressing. A uniform distribution of GNF in aluminum matrix could be obtained. To measure the mechanical properties of GNF-Al composites testings were done in indentation and compression. The compressive strength was enhanced according to reinforcing graphite nanofiber while the hardness was decreased. This study makes the high performance composites for future applications.
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Carbon nanofiber/Cu composite powder has been fabricated by electroless plating process. Microstructural evolution of the composite powder after heat treatment under vacuum, hydrogen and air environment was investigated. A dispersed carbon nanofiber coated by copper was produced at the as-plated condition. Carbon nanofiber is coated uniformly and densely with the plate shaped copper particles. The copper plates on the carbon nanofiber aggregate during the thermal exposure at elevated temperature in vacuum and hydrogen in order to reduce surface energy. The thermal exposure of the composite powder in air at
$400^{\circ}C$ for 3 hours leads to the spherodization of the composite powder owing to oxidation of copper. -
Multi-walled carbon nanotubes (MWNTs) produced by chemical vapor deposition were treated with acidic solution for purification and oxidization of CNTs. The surface modification of the oxidized CNTs was achieved by amine treatment and oxygen plasma treatment. The functionalized CNTs were embedded in the epoxy resin by sonication method and the resulting composite was investigated by FESEM. Rheological and mechanical properties of nanocomposites were measured by AR2000 and Instron. The rheological properties and dispersion of modified CNTs/epoxy composites were improved as CNTs were modified, because the modification of CNTs led to a improvement interaction between the CNTs and the epoxy resin. In addition to this, mechanical properties are also improved because of the effective stress transfer between the CNTs and the polymer.
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It is very important that the analysis of postbuckling characteristics for stiffened composite structure. Damage tolerance design concept has been imported in many aerospace structures design to increase the structural efficiency and material failure is an inevitable process in postbuckling behavior. These design concepts are very efficient but consume very much calculation time in analytical process. The proper analysis method for reducing calculation time was researched and the total analysis time was reduced. A selection of proper element, the large load increments in linear response region, and the termination of analysis for unnecessary region were imported in the analysis and about
$70\%$ time reduction was achieved with keeping a high accuracy of results. -
A composite Iso-grid panel is manufactured and tested by compressive load. Vertical stringers and side stringers are joined with skin by secondary bonding using a liquid type adhesive. Bonding fixtures were developed to attach the stringers to skin. A-scan was done for inspection of secondary bonding region. The out of displacement field is visualized by shadow moire system. The strain and vertical displacement are measured by strain gages and L VDT (Linear Variable Differential Transformer). A local buckling is occurred at all grid sections. After that, the final failure is occurred. The strain of side stringer is much less than that of vertical stringer and skin. Due to the side stringer, the local buckling is delayed. Therefore the ratio of the first buckling to failure load is greater than that of vertical stringer stiffened panel.
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2단 또는 3단형으로 설계되고 있는 KSLV-I 발사체의 단연결부는 직경의 변화에 따라 원뿔대(Truncated cone) 구조물이 필요하다. 원뿔대형 구조물이 발사체의 외피일 경우에는 일반적인 실린더형 동체와는 다르게 공력에 의한 버페팅(buffeting)과 공력가열 등이 추가적인 설계인자로 고려되어야 한다. 복합재료 샌드위치 구조물은 외피의 굽힘 강성이 크고, 일체성형으로 실린더형 혹은 원뿔대형 구좁물을 쉽게 제작할 수 있어 단연결부에 적용되고 있다. 또한 위성어댑터(Payload Adapter)등에도 사용되어 우주발사체에는 매우 일반적인 구조물이다. 복합재료 샌드위치 구조물의 제작과 정적시험을 통하여 구조 특성을 알아보았다. 일체형 샌드위치 구조물의 효율을 높이기 위해서는 프레임과의 체결부를 효율적으로 설계하여야 하며 하중의 종류에 따라서 면재의 적층각도가 중요함을 알 수 있었다.
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The strength characteristics as well as deformation behaviors of honeycomb sandwich composite (HSC) structures were investigated under bending in consideration of various failure modes such as skin layer yielding, interface-delamination, core shear deformation and local buckling. Deformation behaviors of honeycomb sandwich plates were observed with various types of aluminum honeycomb core and skin layer. Their finite-element analysis simulation with a real model of honeycomb core was performed to analyze stresses and deformation behaviors of honeycomb sandwich plates. Its results were very comparable to the experimental ones. Consequently, the increase in skin layer thickness and in cell size of honeycomb core had dominant effects on the strength and deformation behaviors of honeycomb sandwich composites.
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A new multifunctional sandwich composite was investigated in this paper. The honeycomb core of this composite was filled with viscoelastic material in order to obtain an improved impact performance. The fillings in the honeycomb cells was hoped to provide the act of energy dissipation in this combined material system. Low-velocity drop-weight test was set up to the specimens with various stacked carbon/epoxy laminate facesheets,
$[0/90]_{4s},\;[0/45/-45/90]_{2s}$ . Load and energy history were checked and compared for the both groups of specimens, with and without rubber fillings. Further, the damaged faces were inspected visually by ultrasonic C-scan. -
A new three-node triangular shell element based on higher order zig-zag theory is developed for laminated composite shells with multiple delaminations. The present higher order zig-zag shell theory is described in a general curvilinear coordinate system and in general tensor notation. All the complicated curvatures of surface including twisting curvatures can be described in an exact manner in the present shell element because this element is based on geometrically exact surface representation. The displacement field of the proposed finite element includes slope of deflection, which requires continuity between element interfaces. Thus the nonconforming shape function of Specht's three-node triangular plate bending element is employed to interpolate out-of-plane displacement. The present element passes the bending and twisting patch tests in flat surface configurations. The developed element is evaluated through the eigenvalue problems of composite cylindrical shells with multiple delaminations. Through the numerical examples it is demonstrated that the proposed shell element is efficient because it has minimal degrees of freedom per node. The present shell element should serve as a powerful tool in the prediction of natural frequency and modes of multi-layered thick laminated shell structures with arbitrary-shaped multiple delaminations.
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Failure predictions of composite single-lap bonded joints were performed considering both of composite adherend failure and bondline failure. An elastic-perfectly plastic model of adhesive and a delamination failure criterion are used. The failure prediction results such as failure mode and strength have very good agreements with the test results of joint specimens with various bonding methods and parameters. The influence of variations in the effective strength (that is, adhesion performance) and plastic behavior of adhesive on the failure characteristics of composite bonded joints are investigated numerically. The numerical results show that optimal joint strength is archived when adhesive and delamination failure occur in the same time.
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The co-cured joint has been widely used in joining process of composite structures due to its simple and easy manufacturing process. In this paper, the effect of stacking sequence of the carbon epoxy prepreg, bonding length and thickness of the aluminum plate on the static tensile load capability of the co-cured aluminum-composite double lap joint were experimentally investigated. From experimental results, the optimum EA ratios with respect to stacking sequence and bonding length of the co-cured joint were obtained, which may be useful for the joining of hybrid structures.
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In this work, the cure cycle of co-cured metal/composite structure was investigated to decrease fabricating thermal residual stresses between the metal and the composite material. DSC (Differential scanning calorimetry) experiment and static lap shear test of co-cured aluminum/composite double lap joint as well as the curvature experiment of co-cured steel/composite strip were performed to investigate the effect of curing cycle on the thermal residual stress of co-cured hybrid structures. From the experiments, it was found that post curing method after abrupt cooling of co-cured aluminum/composite hybrid structure at certain point of degree of cure during curing process could eliminate fabricating the thermal residual stresses.
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In this study, a number of natural fiber henequen reinforced polymer matrix composites were successfully fabricated by means of a compression molding technique using chopped henequen fibers surface-treated with different electron beam irradiation (EBI) dosages, thermoplastic poly(butylene succinate), thermosetting unsaturated polyester and phenolic resins. Their interfacial and thermal characteristics were studied in terms of interfacial shear strength, fracture surface, dynamic mechanical properties, dimensional stability, and thermal stability using single fiber microbonding test, SEM, DMA, TMA, and TGA. The results show that their interfacial and thermal properties significantly depend on the intensity of EBl treatment on the natural fiber surface.
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Interfacial shear strength (IFSS) of environmentally- friend natural fiber reinforced polymer composites playa very important role in controlling the overall mechanical properties. In this work the IFSS of Ramie and Kenaf fibers/epoxy systems were evaluated using the combination of micromechanical technique, microdroplet test to find out an optimal condition in accordance with final purpose by comparing to each other. Clamping effect on fiber elongation was determined as well. In addition, the mechanical properties of the natural fibers were investigated using single fiber tensile test and analyzed statistically by both uni- and bimodal Weibull distributions. Microfailure modes of different natural fiber structures were observed using optical microscope.
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Silica fillers were coated by plasma polymer coatings of 1,3-diaminopropane, allylamine, pyrrole, 1,2-epoxy-5-hexene, allyl mercaptan and allyl alcohol using RF plasma (13.56 MHz). The coated fillers were then mixed with biphenyl epoxy, phenol novolac (curing agent) and/or triphenylphosphine (catalyst), and subjected to DSC analyses in order to elucidate the chemical reaction between functional moieties in the plasma polymer coatings and the epoxy resin. Only the samples with 1,3-diaminopropane and allylamine plasma polymer coated silica fillers showed heat of reaction peaks when they were mixed with biphenyl epoxy resin only, while these samples as well as the samples with 1,3-diaminopropane, allylamine and pyrrole plasma polymer coated silica fillers exhibited heat of reaction peaks when mixed with both biphenyl epoxy and phenol novolac (curing agent).
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In this work, the effects of oxy-fluorination on surface characteristics of carbon fibers were investigated in mechanical interfacial properties of carbon fibers-reinforced composites. The surface properties of the carbon fibers were determined by X-ray photoelectron spectroscopy (XPS), FT-IR. and contact angle measurements. And their mechanical interfacial properties of the composites were studied in interlaminar shear strength (ILSS) and critical stress intensity factor
$(K_{IC})$ . As experimental results, the$F_{1S}/C_{1S}$ ratio of carbon fiber surfaces was increased by oxy-fluorination, due to the development of the oxygen containing functional groups. The mechanical interfacial properties of the composites, including ILSS and$K_{IC}$ , had been improved in the oxy-fluorination on fibers. These results could be explained that the oxy-fluorination was resulted in the increase of the adhesion between fibers and matrix in a composite system. -
In this work, the blend of diglycidylether of bisphenol A (DGEBA) and modified polyurethane (PU) was prepared and characterized in the cure behaviors and mechanical interfacial properties. The N-benzylpyrazinium hexafluoroantimonate was used as a cationic initiator for cure, and the content of PU was varied within 0-20 phr. The cure behaviors and mechanical interfacial properties were studied by DSC, nearIR, and the critical stress intensity actor
$(K_{IC})$ measurements. Also thermal stabilities were carried out by TMA and TGA analyses. As a result, the cure activation energy$(E_a)$ and the conversion$(\alpha)$ were slightly increased with increasing the PU content, and a maximum value was found at 10 phr PU. The mechanical interfacial properties measured from$K_{IC}$ showed a similar behaviors with the results of conversion. These results were probably due to the increase of the hydrogen bonding between the hydroxyl groups of DGEBA and isocyanate groups in PU. -
Structural dynamic characteristics and aeroelastic stability of a small-scale bearingless rotor system have been investigated. A flexbeam is one of the most important component of bearingless hub system. It must have sufficient torsional flexibility as well as baseline stiffness in order to produce feathering motion. In the present paper, a cross-shaped composite flexbeam has been proposed for a guarantee of torsional flexibility and flapwise and lagwise bending stiffness. One dimensional elastic beam model was used for the construction of a structural model. Equivalent isotropic sectional stiffness was used in the blade model, and the flexbeam was regarded as anisotropic; which has ten independent stiffness quantities. CAMRAD II has been used for the analysis of structural dynamic characteristics of the bearingless rotor system. Rotational natural frequencies and aeroelastic stability at hovering have been investigated. Analysis result shows that the cross-shaped flexbeam has the rotational natural frequency tuning capacity.
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An analytical study is conducted using the Galerkin technique to determine the behaviour of thin fibre-reinforced composite pipes under soil pressure. Geometric nonlinearity and material linearity are assumed. It is assumed that the vertical and lateral soil pressures are proportional to the depth and the lateral displacement of the pipe respectively. It is also assumed that the radial shear stress is negligible because the ratio of the thickness to the radius of the pipe is very small. The calculation results are compared with the finite element analysis result.
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A metal flaperon of a supersonic aircraft including the ribs, and skins was re-designed with a graphite/epoxy composite material to evaluate the weight saving effect. MSC/NASTRAN was used for the finite element analysis. The safety of the composite structures were evaluated in terms of the failure index, section cut, buckling, bearing/bypass and durability and damage tolerance analysis. After the application of the composite material, total weight saving of 25.6 pounds was achieved.
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The purpose of this study is to define the optimized layer pattern of composite wind turbine blade by using a commercial FEM program and to perform the fatigue test of T-Bolt. FEM analysis is done by using a PATRAN and ABAQUS to get a information about stress distribution ,critical deformation shape and get a critical load factor in local buckling analysis. As a result of the linear and nonlinear structural analysis, layer pattern of blade was optimized. T-Bolt is a connecting part of wind turbine blade and rotor hub, therefore T-bolt is cirtical part of wind turbine blade. T-bolt fatigue test is conducted to get a information of life cycle of T-bolt. The test is done by using a hydraulic actuator system
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This study proposes a development for the l-kW class small wind turbine system, which is applicable to relatively low wind speed region like Korea and has the variable pitch control mechanism. In the aerodynamic design of the wind turbine blade, parametric studies were carried out to determine an optimum aerodynamic configuration which is not only more efficient at low wind speed but whose diameter is not much larger than similar class other blades. A light composite structure, which can endure effectively various loads, was newly designed. In order to evaluate the structural design of the composite blade, the structural analysis was performed by the finite element method. Moreover both structural safety and aerodynamic performance were verified through the prototype test.
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In this paper, a representative unit volume (RUV) model was employed to simulate thermoforming process of carbon fabric-polymeric foam sandwich structures. Thermoforming simulations, which capture crimp angles and amplitude changes of carbon fabric with respect to different types of foams under the operating pressure were conducted with the help of RUV model. Changed shapes of tow structure after thermoforming were reflected in the two dimensional to determine mechanical properties of skin parts, i.e_ carbon fabric composites after thermoforming. Bending simulations with respect to different foam systems as well as different moduli of carbon fabric composites were successfully carried out by using properties obtained from two-dimensional analyses.
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Because the compressive properties such as compressive stiffness and compressive maximum strength of the fabric composite materials are essential to analyse the drape behaviour and estimate the quality of the final products, compressive tests of fabric composites with different stacking sequences were performed. Appropriate shape and dimensions for the compressive test specimens were prepared and several specimens with different conditions were tested and compared with each other.
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The fabric composite rings for nozzle parts of solid rocket motors should be thick to endure high temperature and pressure of combustion gas. Since the thermal residual stresses developed during manufacturing of the axi-symmetric composite structures increase as the thickness increases and eventually induce failures during storage and operation, the estimation of the residual stresses is indispensable for design and manufacture of the thick composite nozzle parts. In this paper, thick fabric rings made of carbon fabric phenolic composites were fabricated in a hydroclave and in an autoclave using a multi-step pre-compaction process to minimize draping. The residual stresses distributed in the rings were measured by the radial-cut method and it was found that the compaction reduces the residual stresses in the composite ring.
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Pultrusion process of phenolic foam composite is investigated. Phenolic foam composites provide heat and flame resistance with less weight. When made into foam, a variety of properties can be obtained with different bubble size and number density. In this study, effect of process variables on the foaming characteristics of phenolic resin composites during pultrusion process has been studied experimentally. The process variables considered are the heating temperature and the pulling speed as well as the mass fraction of blowing agent. Experiments were performed using a laboratory scale pultrusion apparatus. Optimal process condition was found by observing the micro-morphology.
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In order to describe the mechanical behavior of highly anisotropic and asymmetric materials such as fiberreinforced composites, the elastic-plastic constitutive equations were used here based on the recently developed yield criterion and hardening laws. As for the yield criterion, modified Drucker-Prager yield surface was used to represent the orthotropic and asymetric properties of composite materials, while the anisotropic evolution of backstress was accounted for the hardening behavior. Experimental procedures to obtain the material parameters of the hardening laws and yield surface are presented for 3D Circular Braided Glass Fiber Reinforced Composites. For verification purpose, comparisons of finite element simulations using the elastic-plastic constitutive equations, anisotropic elastic constitutive equations and experiments were performed for the three point bending tests. The results of finite element simulations showed good agreements with experiments, especially for the elastic-plastic constitutive equations with yield criterion considering anisotropy as well as asymmetry and anisotropic back stress evolution rule.
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A procedure of predicting mechanical properties of braided composites was developed. Mechanical behaviors of yams and resin in the composites were represented by elastoplastic constitutive relations. The mechanical properties of the hybrid braided composites were calculated using Method of cells and finite element method. Predictions of finite element method showed good agreement with experimental data but Method of cells predicted lower values than those of the experiment.
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In resin transfer molding, the preform similar to product shape is placed into a mold cavity. Rapid flow front without void formation is important for the composites processing. Multi-layered preform of sandwich is selected. Experiments is carried out using redial flow. An analytical modeling is performed and compared with experimental results. Accurate prediction of flow advance in the preform is of use for reducing the time consumption in the process and enhancing product properties of the final part.
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The processing of phenolic composite reinforced with hybrid of PAN based/Rayon based carbon fabrics using FBG sensor and thermocouple was studied. Once the composite is cured, the reflection spectrum from the FBG sensor shifted the center wavelength with an increase in the temperature. Also, the change in the form of the reflection spectrum obtained during the cooling process of the cure cycle was caused by the thermal shrinkage. During the curing process, uniform distribution of the temperature profile was observed throughout the sample.
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Epoxy composite reinforced with 3-D braided Glass/Aramid hybrid fabric was fabricated. FBG sensor was embedded along the braid yam in order to monitor the changes of the complicated inner region of the 3-D braid structure. The good linearity between Bragg wavelength and temperature was verified by several preliminary experiments. The strain inside 3-D braided beam was estimated using FBG sensor system, and the result was compared with the calculated value. It was found that FBG sensor system is very useful technique to investigate inside region of complicated structure.
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In order to investigate the impact behaviors of 3-D braided glass/epoxy composites, the energy profiles and damage area were compared to the laminates of similar volume fraction and composition. The energy profiles showed different characteristics from each other which indicates they have distict energy absorption mechanisms. The image analysis on the damage projections visualized the crack propagation paths along the fiber direction.
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In order to improve the damage tolerance of the conventional laminated composites, threedimensional fiber structures incorporated with stitching yams have been utilized in this study. From the newly developed process termed as TAPIS(TApe Placement Incorporated with Stitching), carbon/epoxy composites have been fabricated. Two-dimensional composites with the same stacking sequence as 3D counterparts have also been fabricated for the property comparison. To examine the damage resistance performance the low speed drop weight impact test has been adopted. For the assessment of damage after the impact loading, specimens were subjected to C-scan nondestructive inspection compression after impact(CAI) were also conducted to evaluate residual compressive strength. Although the damage area of 3D composites was greatly reduced
$(30-40\%)$ compared with that of 2D composites, the CAI strength did not show drastic improvement. -
Since the electromagnetic properties of fiber reinforced polymeric composites can be tailored effectively by adding small amount of electromagnetic powders to the matrix of composites, they are plausible materials for fabricating the radar absorbing structures (RAS) of desired performance. In order to design the effective electromagnetic wave (EM) absorber with the fiber reinforced polymeric composites, the electromagnetic characteristics with respect to the constituents of the composite should be available in the target frequency band. In order to describe the dielectric behavior of low loss unidirectional fiber reinforced composite, theoretical models and mixture equations for estimating its dielectric constant were proposed with respect to the fiber, matrix volume fractions and fiber orientations, and verified by the experiments. From the investigation, it was found that the suggested binary mixture rules agreed well with the experimental results.
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The tribological behavior of carbon epoxy composites whose surfaces have many small grooves of
$100\mu m$ width was experimentally investigated with respect to the sliding direction against groove orientation, surface pressure (P) and velocity (V). The wear mechanism of the composites was observed to calculate the wear volume with respect to the friction coefficient using scanning electron microscopic (SEM). Experimental results show that the abrasive wear is dominant wear mechanism for the grooved composite surface and the friction and wear are greatly reduced when the sliding direction is parallel to the axis of groove because abrasive particles are removed through the grooves effectively. -
Regarding some of the components of the Korean Tilting Train eXpress(TTX), the lightweight-vehicle development was mainly focused to this study, and so as using the materials, the existing material, steel or aluminum carbody was changed to the composite carbody with both design and manufacturing methods. Therefore the evaluation of the performance of joint strength between composite and metallic boundary area, especially the under frame and the carbody was required, and the compressive and the bending tests were conducted as the sub-scale specimen. In this evaluation, there was involved the sufficient strengths at the joint area between the underframe and the carbody, and is resulted as the increment of the safety factor through the observation of failure conditions.
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In this study, mode II interlaminar fracture phenomena of carbon fabric/epoxy composite for tilting train were investigated. The end notched flexural specimen containing an artificial crack with the thickness of 12.5fl11l was used. The mode II interlaminar fracture toughness was evaluated through a three point bending test and the fractured surfaces were examined through a scanning electron microscope. The experimental results obtained in this study would be applicable in the design and structural analysis of the composite structures.
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In development of a composite carbody tilting train, the structural safety is especially emphasized on the joint part between composite carbody and metal underfame because it is directly related to the safety of passengers. In this paper, detailed structural analysis including bending and compression was performed for the proposed designs of the joint part, so stress distribution and maximum deflection were obtained and compared to each other. Based on the results of initial designs, modified ones were suggested and the same analysis procedure as before was followed, through which we could confirm the excellence of new design.
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An analytical model using expanded bridging model was proposed to predict the elastic properties and behaviors of stitched multi-axial warp knitted (MWK) fabric composites, The characteristics of MWK fabric composites are the assemblage of multi-layers of fiber bundles for in-plane reinforcement and stitch yams for the through-the-thickness reinforcement. In the analysis, a representative volume of the MWK fabric composite was identified, The geometric limitations, effects of stitching yams and design parameters of MWK fabric composites were considered in the model. Then, the elastic properties and behaviors of MWK fabric composites were predicted, Finally, the results of proposed model of the composites were verified through the experiments, The predicted results were in fair agreement with the experimental results
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Tilting train has been developed to increase the operational speed of the trains on conventional lines which have many curves. This train are tilted at curves to compensate for unbalanced carbody centrifugal acceleration to a greater extent than compensation produced by the track cant, so that passengers do not feel centrifugal acceleration and thus trains can run at higher speed at curves. This paper developed PDM(product data managemnet) to make a system engineering of TTX(tilting train express) with maximum operation speed 180 km/h.
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There are the marked differences between the design techniques of carbody structures made of composite materials and metal materials. The design techniques of carbody structures made of metal materials have already been guaranteed in the domestic field. But, in case of the hybrid composite carbody structures, it is the first attempt to be developed and there is no experience of the design in the railway applications. In this paper, the design techniques of hybrid composite structures were introduced and compared with that of the conventional metal carbody.
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The hybrid composite carbody structures were considered as the carbody system of Korean Tilting Train eXpress(TTX) to achieve the lightweight design. The TTX carbodies are composed of the carbody shell made of the sandwich composite structure and the undeframe made of the metal structure. The sandwich structures were used to minimize the weight of carbody, and the metal underframe was used to modify the design easily and to keep the strength of underframe by the installation of the electrical equipments. The sandwich carbody structures will be cured in an autoclave. In this paper, the manufacturing processes of the TTX carbody structures were introduced briefly.
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The stitching process has been widely utilized for the improvement of through-thickness property of the conventional laminated composites. This paper rep0l1s the effects of stitching on the flexural and interlaminar shear properties of multiaxial warp knitted composites in order to examine the performance improvements. Considered parameters are as follows: the stacking regularity of the multiaxial warp knits, the stitch spacings, the stitching types, the stitching location, and the location of compression fixture nose. These parameters have little effect on the flexural and interlaminar shear properties, except for the case of stitching location. Stitching on the
$0^{\circ}$ fibers showed the lowest flexural strength and modulus ($12\%$ reduction for both properties). The stitch spacing of 5mm resulted 8% reduction in interlaminar strength compared with 10mm spacing. -
The weight reduction of carbody structures is of great concern in developing high speed tilting train for the normal operation of tilting system. The use of composite materials for the carbody structures has many advantages due to their excellent material properties. In this paper, finite element analysis was conducted to analysis and design the composite structure of Tilting Train eXpress(TTX). According to JIS E 7105, static load tests were performed and the structural safety of the composite carbody structure was verified by conducting finite element analysis of the model to which reinforcing frame are added in the composite carbody structure. In addition, modal analysis was conducted to estimate the natural frequency of a train.
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A computer program for composite pressure vtlssel design is developed. In-puts are : material-property(young's modulus, shear modulus, tensile strength, poisson's ratio, density), operating pressure, burst pressure, liner thickness, boss diameter, boss weight and number of helical angles. Out-puts are; thickness of each layer, weight of the vessel, dimension of the vessel, inner volume, dome-shape and helical winding angle. Also filament winding angles can be selected various kinds of utilizing virtual boss diameter.
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Kim Byung-Sun;Kim Jin-Bong;Ha Jong-Hak;Rhee Ju-Hun;Kim Jin-Hee;Kim Kyung-Won;Kim Sung-Hoon;Hwang Do-Soon;Kim Dong-Uk 228
The optical bench was designed using composite material, M40J/Cyanate Ester. Mechanical tests, thermal tests were carried out for M40J and structural vibration FEM analysis was performed. From the experimental results, the material properties of M40J/Cyanate Ester were obtained in longitudinal and transverse directions. By applying the properties into FEM vibration analysis, a proper stacking sequence was proposed for the laminated facesheets, so that natural frequency of the platform structure satisfy the design specification. -
This is the preliminary study to develop composite window frame of commercial aircraft using VaRTM process. For two candidate carbon fabric(triaxial fabric, sleeving braider dry carbon fiber), specimens were fabricated using VaRTM process ,and then the physical & mechanical tests were performed to gain material property according to ASTM. FEM analysis for each candidate carbon fabric were performed to find the minimum ply number and weight for composite window frame. In this study Tsai-Wu strength failure criteria was utilized to evaluate the safety of structure.
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'Structural surface becomes an antenna.' This term, CAS, indicates antenna embedding in structural surfaces. The CAS is composed of several composite laminates and Nomex honeycombs, and microstrip antenna elements are inserted between layers with designed configurations. Constituent materials are selected considering electrical contributions as well as mechanical performances. Antenna design with adhesive films are impossible because cf their thin and rough distributions between honeycomb and substrate. Therefore, adhesive effects on antenna performances in CAS are experimentally investigated, CAS with targeted impedance and radiation characteristics are designed considering adhesive effects.
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Among the various manufacturing processes of composites, the tape lay-up process of thermoset prepreg has many advantages compared to autoclave or hot press forming. It has a high potential to process automation and continuous fabrication .. Fiber placement developed as a logical combination of filament winding and automated tape placement to overcome some of the limitations of each manufacturing method. Fiber placement uses a compaction device to apply direct contact between the incoming materials in the fiber placement head and Heat is added to the materials at the nip point of the compaction roller. This paper will discuss property of thermoset composite as compaction and heat effect in Automated fiber placement
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A smart material is used as spectacle frames and brassiere frames, and partly in medical supplies because of its shape memory effect. The smart composite can be used on the wing of an airplane instead of the existing aluminium to control crack propagation. In this study, the smart composite was fabricated by a hot press method. TiNi alloy as reinforcement and A16061 as matrix were used, respectively. The mechanical properties of the smart composite under thermal shock cycles were evaluated. In addition, Acoustic Emission techniques were also used to clarify the damage behavior of the smart composite under thermal shock cycles nondestructive.
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A finite element model is developed for the process of squeeze casting of metal matrix composites. The fluid flow and the heat transfer are fundamental phenomena in squeeze casting. The equations for the clear fluid flow and the flow in porous media are used to simulate the transient metal flow. To describe heat transfer in the solidification of molten aluminum, the energy equation is written in terms of temperature and enthalpy. A direct iteration technique is used to solve the resulting nonlinear algebraic equations. The cooling curves and temperature distribution during infiltration and solidification were calculated for a simplified model with pure aluminum. The developed program can be used for squeeze casting process of complex geometry, boundary conditions and processing parameter optimization.
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An electromagnetic acoustic transducers (EMAT) can usually generate or detect an ultrasonic wave into specimens across a small gap. Especially stiffness of composites depends on layup sequence of CFRP(carbon fiber reinforced plastics) laminates because the layup of composite laminates influences there properties. It is very important to evaluate the layup errors in prepreg laminates. A nondestructive technique can therefore serve as a useful measurement for detecting layup errors. It was shown experimentally that this shear waves for detecting the presence of the errors is very sensitive. It is found that high probability shows between tests and the model developed in characterizing cured layups of the laminates. Also a C-scan method was used for detecting layup of the laminates because of extracting fiber orientation information from the ultrasonic reflection caused by structural imperfections in the laminates. Therefore, it was found that interface C-scan images show the fiber orientation information by using two-dimensional fast Fourier transform(2-D FFT).
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An efficient technique for the calculation of guided wave dispersion curves in composite pipes is presented. The technique uses a forward-calculating variational calculus approach rather than the guess and iterate process required when using the more traditional partial wave superposition technique The formulation of each method is outlined and compared. The forward-calculating formulation is used to develop finite element software for dispersion curve calculation. Finally, the technique is used to calculate dispersion curves for several structures, including an isotropic bar, two multi-layer composite bars, and a composite pipe.
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Cure monitoring and nondestructive characteristics of carbon fiber/epoxy composites were evaluated by the measurements of electrical resistance and acoustic emission (AE). Logarithmic electrical resistivity of the untreated single-carbon fiber composite increased suddenly to infinity when the fiber fracture occurred, whereas that of the electrodeposited composite increased relatively broadly up to infinity. As curing temperature increased. logarithmic electrical resistivity of steel fiber increased. On the other hand, electrical resistance of carbon fiber decreased due to the intrinsic electrical properties based on the band theory. The apparent modulus of the electrodeposited composite was higher than that of the untreated composite due to the improved interfacial shear strength (IFSS).
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Non-contact technique should be developed for receiving ultrasonic wave for on-line monitoring of processing defects of fiber reinforced composites, since couplant must be applied on composite materials when conventional ultrasonic testing technique was used. Restriction of conventional ultrasonic testing technique was proven by transmitting and receiving ultrasonic wave on CFRP in various direction of wave propagation with various incident angle of ultrasonic beam. Air-coupled transducer and laser interferometer were applied for non-contacting reception of ultrasonic wave in fiber reinforced composite materials. Air-coupled transducer has optimal sensitivity and frequency band of 300kHz has homogeneous characteristics on direction of wave propagation.
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The elastic waves in the plate are dispersive waves with the characteristics of Lamb waves. However,
$S_0$ symmetric mode is less dispersive in the frequency region less than first cut-off frequency. And, in anisotropic plates such as CFRP plates, the propagation velocities vary with the direction. So, the wave vector direction to be the phase velocity direction is not accord with the energy flow direction to be the group velocity direction. In this work, the group velocities of the$S_0$ symmetric mode less than the first cut-off frequency was analyzed with the group velocity dispersion curves in unidirectional CFRP plate. And, the group velocity curve obtained by the group velocity dispersion curves are compared with the measured velocities as varied the propagation direction of the Lamb wave. The measured velocities are good agreement with the corrected group velocity curve except near the fiber direction which is called the cusp region. When the propagation direction is not accorded with the principal axis, the direction of the group velocities declines to the fiber direction in the unidirectional CFRP plates. This implies that the energy propagates preferentially toward fiber direction. -
In this paper, the thermomechanical responses of shape memory alloy (SMA) actuators and their applications as the shape adaptive structures combining SMA actuators produced in the form of strip with composite structures are investigated. The numerical algorithm of the 3-D SMA thermomechanical constitutive equations based on Lagoudas model is implemented to analyze the unique characteristics of SMA strip. Also, the incremental SMA constitutive equations are implemented in the user subroutine UMAT by using ABAQUS finite element program. The shape change of structure is caused by initially strained SMA strip bonded on the surface of the composite structure when thermally activated. Numerical results show that SMA strip actuator can generate enough recovery force to deform the composite structure and sustain the deformed shape subjected to large external load, simultaneously.
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The main purpose of this study is the vibration suppression of rotating composite blade containing distributed piezoelectric sensors and actuators. The blade is modeled by thin-walled, single cell composite beam including the warping function, centrifugal force, Coriolis acceleration and piezoelectric effect. Further, the numerical study is performed m ing finite element method. The vibration of composite rotor is suppressed by piezocomposite actuators and PVDF sensors that are embedded between composite layers. A velocity feedback control algorithm coupling the direct and converse piezoelectric effect is used to actively control the' dynamic response of an integrated structure through a closed control loop. Responses of the rotating blade are investigated. Newmark time integration method is used to calculate the time response of the model. In the numerical simulation, the effect of parameters such as rotating speed, fiber orientation of the blade and size of actuators are studied in detail.
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This paper presents the fatigue characteristics of LIPCA (LIghtweight Piezo-Composite Actuator) device system. The LIPCA device system is composed of a piezoelectric ceramic layer and fiber reinforced lightweight composite layers. Typically a PZT ceramic layer is sandwiched by a top fiber layer with low CTE (coefficient of thermal expansion) and base layers with high CTE. The advantages of the LIPCA design are weight reduction by using the lightweight fiber reinforced plastic layers without compromising the generation of high force and large displacement and design flexibility by selecting the fiber direction and the size of prepreg layers. To predict the degradation of actuation performance of LIPCA due to fatigue, the cyclic electric loading tests using PZT specimens were performed and the strain for a given excitation voltage was measured during the test. The results from the PZT fatigue test were implemented into CLPT (Classical Laminated Plate Theory) model to predict the degradation of LIPCA's actuation displacement. The fatigue characteristic of PZT was measured using a test system composed of a supporting jig, a high voltage power supplier, data acquisition board, PC, and evaluated.
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In this paper a new sandwich composite is developed by injection silicone rubber into the honeycomb core. This composite material is designed to have a improved damping performance. For verification damping tests were conducted to the specimens with different stacked USNl25 carbon/epoxy prepreg laminate facesheets,
$[0/90]_{4s},\;[0/45-45/90]_{2s},\;[45/-45]_{4s}$ . Frequency response, displacement response and damping ratio were checked and compared for the both groups of specimens, with and without rubber fillings. The experimental results provided a good agreement with our original material design concept.