With the wide application of fiber-reinforced composite material in aero-structures and mechanical parts, the design of composite joint have become a very important research area because they are often the weakest areas in composite structures. In this paper, the failure area index method to predict the strength of the mechanically fastened composite joint which has the same stacking sequence was suggested and evaluated. By the suggested failure area index method, the strength of the mechanically fastened composite joint could be predicted within 6.03%.

The use of the co-cured joining method for composite structures is attractive due to several benefits. However, since the design stress level in cyclic loads is often smaller than the joint strength obtained from the static tensile load test, it is important to establish proper fatigue design criteria. Although some researchers have reported on co-cured joints, there are only a few papers published on the fatigue characteristics of co-cured joints. In this paper, the effect of bond parameters on the fatigue characteristics of a steel-composite co-cured double lap joint under cyclic tensile loads was experimentally investigated. We considered the surface roughness of the steel adherend and the stacking sequence of the composite adherend as bond parameters. A fatigue failure mechanism of the co-cured double lap joint was explained systematically by investigating the surfaces of failed specimens.

A parametric study has been conducted to investigate the effect of the geometry on the strength of an unidirectional and fabric hybrid laminated composite joint. Tests are conducted for the specimens with nine different edge-to-hole diameter or width-to-hole diameter ratios. For the finite element analysis, the characteristic length method is used, and the tests for determining the characteristic length are performed additionally. Nonlinear contact problem between the pin and laminate is modeled by the gap element in MSC/NASTRAN. Tsai-Wu failure criteria is applied to the stress on the characteristic curve. The finite element and experimental results shows good agreement in strength of composite joint. Results of the parametric study shows the effect of the geometry is remarkable in the specimens with width-to-hole diameter ratio less than 2.8 and edge-to-hole diameter ratio less than 1.4.

In this research, the design methods of the rocket joint parts were suggested. In the first section, nonlinear finite element analyses for joint parts of a composite pressure tank were performed. In the analyses, the detailed finite element modeling was performed and complex boundary conditions(contact problem, clamping force) were considered. Secondly, several guidelines for the design of joint parts were suggested. The parametric study for geometric design variables was peformed. Finally, the parametric study result was categorized for the multi-Joint part design of the axi-symmetric composite structure.

A finite element method based on the two-dimensional progressive failure analysis is presented for characterizing the strength and failure of the unidirectional-fabric hybrid laminated composite joints under pin loading. The 8-node laminated shell element is incorporated in the updated Lagrangian formulation. Various failure criteria including the maximum stress, Tsai-Wu, Yamada-Sun, and combinations of them are used in conjunction with the complete unloading stiffness degradation method. For the verification, joint tests are conducted for the specimens with various geometries. Although there are some differences depending on the geometry, the finite element model using the Yamada-Sun or the combined Yamada-Sun and Tsai-Wu criterion predicts the failure strength best.

The goal of this study is to replace the current forward 2-piece propeller shaft of 8 ton large truck made of steel with 1-piece composite propeller shaft. A low cost Glass/Epoxy composite propeller shafts were successfully developed, which satisfy requirements such as the capacity of static torque transfer, fatigue strength and bending natural frequency. Devising secure joining method of a composite tube and metal yoke was the most critical issue in successful development of a high torque composite propeller shaft. In this study, joining method using thermal interference fit was adopted for composite to metal joint. Optimum conditions of heating temperature and interference level of thermal interference fit were determined from thermal stress analysis using 3D finite element method. Static torsion test, fatigue test, RPM and balance test were performed to verify the design.

PMFBG sensor was fabricated using phase mask and Excimer laser. The reflected wavelength of PMFBG sensor had dual peaks due to intrinsic birefringence. To discover the polarization axes, peak sensitivity was measured under compression test. The signal characteristics of PMFBG sensor were also examined in embedding condition. The embedded PMFBG sensor in epoxy block was loaded for the transverse strain measurements. Experiments showed that the PMFBG sensor could successfully measure the transverse strain. This PMFBG sensor is useful for the structures that require measuring transverse stram.

A study on the method that can measure the internal strain of composite materials is performed to monitor the health status of composite structures. A fiber optic sensor was constructed using the total reflected extrinsic Fabry-Perot interferometer(TR-EFPI) probe with a broadband light source. Result obtained from electrical strain gage adhered on the aluminum beam specimen was compared with that from the fiber optic TR-EFPI sensor and showed a good agreement. It was found that fiber optic TR-EFPI sensor system was adequate for monitoring the strain and thus failure processes in the interior of composite materials.

Real defects in composite structures were detected by using laser measuring system. Four types of specimens, that is, a composite laminate, a honeycomb structure, a free-edge delamination and an adhesive joint, were used to study the applicability of ESPI and Shearography to composite structures. Thermal loading method, which can easily induce the surface deformation of specimen, was used to detect defects. Experimental results show that defects in composite structures can be easily detected by ESPI and Shearography. Moreover, it shows that ESPI and Shearography can be usefully applied to the detection of defects in various kinds of composite structures.

As the concept of the smart structure, monitoring of acoustic emission (AE) can be applied to inspect the fracture of the entire structure in operating condition using built-in sensors. The objective of this study is to find the characteristics of matrix crack signals in composites due to the different specimen shapes. To detect matrix crack signals, we performed tensile tests by changing the thickness, width and length of the specimen. For the quantitative evaluation, time frequency analysis such as short-time Fourier transform (STFT) was used to characterize the matrix crack signals from PZT sensor. The experimental result shows the distinctive signal features in frequency domain due to the different specimen shapes.

본 연구에서는 카본 복합재료로 만든 골프 샤프트에 대한 선형 정적 및 동적 해석을 수행하였다. 골프 샤프트에서 가장 중요한 인자인 처짐량, 비틀림각, 진동 및 킥포인트에 대한 해석을 유한요소법을 적용하여 수행하였으며, 골프 샤프트의 성능에 미치는 주요 인자들의 영향을 연구하였다. 골프 샤프트의 중요 인자들은 섬유의 물성, 디자인 패턴에 크게 의존하며, 본 연구 결과는 일반적인 골프샤프트의 설계에 있어서 참고 자료가 될 수 있을 것으로 본다.

This paper describes the need for a ductile Fiber Reinforced Plastic(FRP) reinforcement for Concrete Structures. Using the material hybrid and geometric hybrid, it is demonstrated that the pseudo-ductility Characteristic can be generated in FRP rebar. Ductile hybrid FRP bars were successfully fabricated at Ø3mm and Ø10mm nominal diameters using the braidtrusion process. Tensile and bending specimens from these bars were tested and compared with behavior of stress-strain of steel bar and GFRP rebar

External low-velocity impact loadings onto the composites cause reduction of stiffness and/or strength. The reductions indicate that internal(external) damages were developed within the composites. These damages could be matrix cracking, fiber/matrix debonding, or delamination between layers. In previous studies, damage evaluation have been done by applying secondary mechanical loading such as buckle-driven compressive, or fatigue, or flexural loadings. An evaluation method by applying indentation loadings on the composites was proposed. The load-displacement curves obtained from the indentation testing provided the extent of damages within the composites due to impact loadings.

The stiffness model has been proposed to predict elastic constants of twisted yarn composites. The model is based upon the unit cell structure, the coordinate transformation, and the volume averaging of compliance constants for constituent materials. For the correlation of analytic results with experiments, composite samples of various yarn twist angle were tested. The samples were fabricated by the RTM process using glass yarns and epoxy resin. The correlations of elastic constants showed relatively good agreements. The model provides the predictions of the three-dimensional engineering constants, which are valuable input data for the analytic characterization of textile composites made of twisted yarn.

Fiber reinforced metal laminate(FRML) consists of alternations layers of metal and fiber reinforced composite. The difference in the coefficients of thermal expansion between metal and composite layer produces remarkable amount of thermal residual stresses between layers. Generally, FRML shows a tensile stress in metal layers, a compressive stress in composite layers after curing. In this study, the thermal residual stresses of several types of FRML are investigated to get the best combination of metal and composite which can reduce the thermal residual stresses. The residual stress level is compared with the strength of each layers to explain the fracture mechanism of FRML.

This study dealt with autonomic microcapsules with the healing agent for damage repair of the composite structures. Autonomic microcapsules were made of a urea-formaldehyde resin for shell of microcapsule and a DCPD for the healing agent. Thermal analysis was conducted by using a DSC and a TGA for the healing agent, microcapsules without the healing agent, and microcapsules with the healing agent. According to the results, autonomic microcapsules were verified to be so thermally stable that the healing agent was kept inside the microcapsule until the shell of microcapsules were burned out.

The high temperature deformation behavior of SiCp/2124Al composite and 2124Al alloy was investigated by hot compression test in a temperature ranged $400~475^{\circ}C$ over a strain rate ranged $10^{-3}~1s^{-1}$. The billets of 2124Al alloy and SiCp/2124Al composite were fabricated by vacuum hot pressing process. The stress-strain curve during high temperature deformation exhibited a peak stress, and then the flow stress decreased gradually into a steady state stress with increasing the strain. It was found that the flow-softening behavior was attributed to the dynamic recovery, local dynamic recrystallization and dynamic precipitation during the deformation. The precipitation phases were identified as S' and S by TEM diffraction pattern. Base on the TEM inspection, the relationship between the Z-H parameter and subgrain size was found based on the experiment data. The dependence of flow stress on temperature and strain rate could be formulated well by a hyperbolic-sinusoidal relationship using the Zener-Hollomon parameter.

This study developed SiC/Al composites for electronic packaging to which reinforcements were added with the volume fractions of 49%, 56% and 63% by the squeeze casting method. 0.8 wt.% of the inorganic binder as well as the $Al_2O_3$ fiber and SiC particles with the volume fraction of 1:10 were added to the SiC/Al composites For the produced SiC/Al composites, the CTEs (coefficients of thermal expansion) were measured from 30 to $300^{\circ}C$ and compared with the FEM numerical simulation to analyze the temperature dependent properties. The experiment showed the CTEs of SiC/Al composites that were intermediate values of those of Rule of Mixture and Turner's Model. The CTEs were close to Turner's Model in the room temperature and approached the Rule of Mixture as the temperature increases. These properties analyzed from the difference of the average stress acting between the matrix and the reinforcements proposed in this study

Thermal analysis has been performed to evaluate the thermal effect on composite antenna (Ka-band) structure in space environment. The concepts of thermal control are also presented to maintain the antenna components within respective temperature limits. A steady-state algorithm of I-DEAS' thermal analysis software was utilized to predict both maximum and minimum temperature, maximum gradient temperature, and temperature distribution on each antenna component.

An approach for predicting the effective thermal conductivities of fiber-reinforce composite has been developed based on a thermal-electrical analogy. The unit cell of the composite laminate is divided into regular volume elements and the material properties have been given to each element. By constructing the series-parallel thermal resistance network, the thermal conductivities of composite both in-plane and out-of-plane direction have been predicted. Graphite/Epoxy composite is used for a balanced plain-weave composite laminate. By comparing the predicted results and the previous works, good agreement has been found.

We have implemented a system of falling weight impact tester. Absorbed energy of orthotropic composites with using T300 fiber, which are composed of the same fiber and stacking number is higher than that of quasi-isotropic specimen over impact energy 7J, but in case of using T700 fiber, much difference does not show. Also, absorbed energy of orthotropic composites with using T300 fiber, which are composed of stacking number and orientation became more than that of T700 fiber specimen; however great change doesn't show in case of quasi-isotropic specimens. Delamination area of impacted specimens was measured with ultrasonic C-scanner to find correlation between impact energy and delamination area. Delamination area and frequency responses was evaluated between impacted and unimpacted specimens. There is a strong correlation between frequency responses and impact-induced delamination. The presence and scale of damages have been investigated based on the variations of frequency responses.

Traditionally unidirectional laminated composite which are characterized by high specific stiffness and strength were used for structural application. But theses composites are highly susceptible to impact damage because of lower transverse tensile strength. The main failure modes of laminated composite are fiber breakage, matrix cracking and delamination for low velocity impact. The modified failure criterions are implemented to predict these failure modes with finite element analysis. Failure behavior of the woven fabric laminated composite which is used in forehead part of subway to lighten weigh has been studied. The new failure criterions are in good agreement with experimental results and can predict the failure behavior of the woven fabric composite plate subjected to low velocity impact more accurately.

Instrumented impact tests and compression-after-impact(CAI) tests have been used to evaluate the effect of temperature on the low-velocity impact characteristics of phenolic matrix composites reinforced with various woven glass fabric. Impact characteristics and damage area in laminates are evaluated by C-scan. It is shown that the extent of damage and residual compressive strength of the laminates vary with energy level and impact test temperature. The damage area increases with increasing impact energy and temperature. All these observations indicate reduced impact damage resistance and damage tolerance of the laminates at elevated temperature.

In this research, the impact behavior of the boundary between MMC-reinforced SiC whisker and Al alloy were studied. It is known that the resultant of the interfacial reaction between SiC whisker and Al alloy has brittle and low toughness property. In this paper, impact behavior of graded MMC & Al alloy shows the interfacial opening at the boundary. Generally this phenomenon is generated by thermal residual stress, brittle interfacial reaction resultant and difference of the deflection. So, these results may be interpreted as a macroscopic method of measuring the interfacial strength between matrix and reinforcement

Almost all buildings/infrastructures made of composite materials are fabricated without proper design. Unlike airplane or automobile parts, prototype test is impossible. One cannot destroy 10 story buildings or 100-meter long bridges. People try to build 100-story buildings or several thousand meter long bridges. In order to realize "composites in construction", the following subjects must be studied in detail, for his design. Concept optimization, Simple method of analysis, Folded plate theory, Size effects in failure, and Critical frequency. Unlike the design procedure with conventional materials, his design should include material design, selection of manufacturing methods, and quality control methods, in addition to the fabrication method. In this paper size/scale effects in failure criteria is briefly explained for practicing engineers.engineers.

Materials, matrices mixed with various kinds of conductive or magnetic powder, such as ferrite, have been used as the electromagnetic wave absorbing ones, so called RAM(radar absorbing material). The structure that does not only have electromagnetic waves absorbing property like RAM but also supports loads is called RAS(radar absorbing structure). One of the existing manufacturing process of RAS is to compound with conductive powders the glass fiber-reinforced composite with good permeability and the ability to support loads. The process, however, causes a number of problems, such as the degradation in the mechanical properties of the composite, especially, interlamina shear strength. In this study, mechanical properties of glass fabric/epoxy composite containing 7wt% carbon black powders were measured and compared with pure glass fabric/epoxy composites.

Interfacial and electrical properties for the carbon fiber reinforced epoxy-amine terminated (AT) PEI composites were performed using microdroplet test and electrical resistance measurements. As AT PEI content increased, the fracture toughness of epoxy-AT PEI matrix increased, and IFSS was improved due to the improved toughness and energy absorption mechanisms of AT PEI. The microdroplet in the carbon fiber/neat epoxy composite showed brittle microfailure mode. At 15 wt% AT PEI content, ductile microfailure mode appeared because of improved fracture toughness. After curing, the changes of electrical resistance (ΔR) with increasing AT PEI content increased gradually because of thermal shrinkage. The matrix fracture toughness was correlated to IFSS, TEC and electrical resistance. In cyclic strain test, the maximum stress and their slope of the neat epoxy case were higher than those of 15 wt% AT PEI. The results obtained from electrical resistance measurements under curing process and reversible stress and strain were consistent well with matrix toughness properties.

현재 개발 중에 있는 비파괴 검사법인 Tapping Sound Analysis 의 실험적 검증을 위한 연구를 수행하였다. 손상이 없는 복합재료 구조물과 손상이 있는 복합재료 구조물에 대한 타격 실험을 통해 타격음과 타격력을 측정하여 비교하였다. Wavelet packet transform에 근거한 특성 추출법을 이용하여 타격음으로부터 손상 판단을 위한 특성을 추출하였다. 손상이 없는 구조물과 손상이 있는 구조물의 특성을 비교하기 위해, 특성 지수를 정의하였다. 정의된 특성 지수를 이용하여 손상이 없는 구조물과 손상이 있는 구조물의 타격음의 차이를 하나의 실수로 표현하였다.

인공위성 발사 시 안테나를 비롯한 탑재체는 극심한 진동을 경험하게 된다. 따라서 공진에 의한 구조물의 파손을 방지하기 위해 지상 인증시험을 수행하게 되며, 이를 위하여 구조 동해석을 통해 인증시험에 적용되는 적정 하중값을 결정하는 과정이 선행된다. 본 논문에서는 복합재료로 이루어진 Ka 대역 안테나 구조물의 동해석을 위하여 자유진동해석과 정현파 진동해석을 수행하고, 그 결과로서 진동시험 시 구조물의 인증시험에 요구되는 적정 하중값을 노칭기법을 이용하여 산출하였다.

Acoustic vibration analysis has been performed using random vibration analysis module of MSC/NASTRAN to evaluate the safety of the composite satellite antenna structure under the acoustic pressure from the launch vehicle. It was found that maximum $3\sigma$ stress by acoustic excitation was less than allowable stress.

Vibration analysis of rotating blade is the main purpose of the present study. In this study, general formulation is performed for rotating shell structures including the centrifugal force, Coriolis acceleration and initial twist. Furthermore, simplified equations are derived for the case of an open cylindrical shell. Based on the concept of degenerated shell element with the Reisser-Mindlin's assumptions, the finite element method is adopted for solving the problems. In addition, it is investigated the effect of the stacking sequence of the composites on the vibration characteristics of the blade. The results are summarized for the various parameters such as the speed of rotation and pre-twist of the blade. Also, present results are compared with the previous works and experimental data.

Supersonic flutter analysis of cylindrical composite panels with structural damping treatments has been performed using the finite element method based on the layerwise shell theory. The natural frequencies and loss factors of cylindrical viscoelastic composites are computed considering the effects of transversely shear deformation. The panel flutter of cylindrical composite panels is analyzed considering structural damping effect. Various damping characteristics for unconstrained layer damping, constrained layer damping, and symmetrically co-cured sandwich laminates are compared with those of an original base panel in view of aeroelastic stabilities.

Experimental studies on vibration control of a composite beam with a piezoelectric actuator and an extrinsic Fabry-Perot interferometer (EFPI) have been performed using a neural network controller and an LQG controller. Vibration control performance was investigated in the nonlinear sensing range according to the vibration amplitudes. Using a neuro-controller, adaptive vibration control experiment has been performed for the structure with frequency variations, and its performance is compared with that of an LQG controller. The vibration control results show that the neuro-controller has good performance and robustness with respect to the system parameter variations.

Recently, GFRP is well known as a structural material for the radome of aircraft. In this paper, we have observed the reflectivity of electromagnetic waves on GFRP reinforced with $\textrm{Al}_2\textrm{O}_3$ woven fabric. The result of the experiment has revealed that the reflectivity of $\textrm{Al}_2\textrm{O}_3$/GFRP composites is remarkably reduced compared with that of GFRP. And it also shows that the electromagnetic wave reflections are greatly influenced by the number of $\textrm{Al}_2\textrm{O}_3$ plies in a specific frequency band. These results are expected to be utilized for the technique of manufacturing a low-reflectivity composite structure.

Unsized AS-4 carbon fibers were etched by RF plasma and then coated via plasma polymerization in order to enhance adhesion to vinyl ester resin. The gases utilized for the plasma etching were Ar, $N_2 and O_2$, while the monomers used for the plasma polymerization coating were acetylene, butadiene and acrylonitrile. The conditions for the plasma etching and the plasma polymerization were optimized by measuring interfacial adhesion with vinyl ester resin via micro-droplet tests. Among the treatment conditions, the combination of Ar plasma etching and acetylene plasma polymerization provided greatly improved interfacial shear strength (IFSS) of 69MPa compared to 43MPa with as-received carbon fiber. Based on the SEM analysis of failure surface and load-displacement curve, it was assume that the failure might be occurred at the carbon fiber and plasma polymer coating. The plasma etched and plasma polymer coated carbon fibers were subjected to analysis with SEM, XPS, FT-IR or Alpha-Step, and dynamic contact angles and tensile strengths were also evaluated. Plasma polymer coatings did not change tensile strength and surface roughness of fibers, but decreased water contact angle except butadiene plasma polymer coating, possibly owing to the functional groups introduced, as evidenced by FT-IR and XPS.

The cure kinetics of blends of epoxy (DGEBA:diglycidyl ether of bisphenol A)/anhydride (NMA:nadic methyl anhydride) resin with synthesized amino terminated polyetherimide (AT-PEI) were studied using differential scanning calorimetry (DSC) and Dynamic Mechanical Analysizer(DMA) under isothermal condition to determine the reaction parameters and gel-vitrification behavior. The fracture toughness of AT-PEI 20phr/epoxy resin system was improved over 224% and 42.5% more than neat epoxy resin and commercial PEI/Epoxy Resin System.

The durability of two kinds of CFRP plates, carbon/UP and carbon/V, was studied under severe environmental conditions. Immersion into the chemical solutions and accelerated weathering were executed on the CFRP plates and the weight change under each condition was measured. After those treatments, the plates were tested by tensile testing machine to measure the mechanical properties and observed by SEM to find the damage behaviour of the surface. Comparing the virgin plates and the chemically exposed plates, both plates show severe deterioration of the mechanical properties. But, the plates subjected to alkali solution show much larger reduction than those of acidic solution and carbon/V has better chemical resistance than carbon/UP. The material properties of CFRP plate exposed to the weathering were deteriorated linearly proportional to the exposure time.

Fabrication process of metal/intermetallic laminated composites by using self-propagating high temperature synthesis(SHS) reactions between Ni and Al elemental metal foils have been investigated. Al foils were sandwiched between Ni foils and heated in a vacuum hot press to the melting point of aluminium. SHS reaction kinetics was thermodynamically analyzed through the final volume fraction of the unreacted Al related with the initial thickness ratio of Ni:Al and diffusion bonding stage before SHS reaction. Thermal aging of laminated composites resulted in the formation of functionally gradient series of intermetallic phases. Microstructure showed that the main phases of intermetallics were NiAl and $Ni_3Al$ having higher strength at room and high temperatures. The volume fractions of intermetallic phases were measured as 82.4, 58.6, 38.4% in 1:1, 2:1, 4:1 initial thickness ratio of Ni:Al.

We introduce a simple optically passive detection scheme for Bragg grating sensors. This detection scheme is based on two cavity lengths in Fabry-Perot read-out interferometers to produce two quadrature phase shifted signals from the Bragg grating sensor. The passive detection technique is demonstrated by the use of Bragg grating sensors in measuring the dynamic vibrations of the composites.

For the development of an all composite unmanned aerial vehicle (UAV), manufacturing consideration in design phase, works for composite parts fabrication, subassembly and final assembly are summarized. In design phase, to maximize the advantage of composite material, manufacturing processes such as cocuring, cobonding and secondary bonding are introduced. For the curing of designed parts, composite tools are designed and manufactured. Assembly jigs are designed to satisfy dimensional tolerance of the structure. Inspection criteria are established and applied to the manufacturing. Technical data about inspection items and methods are summarized as manufacturing specifications for the mass production of the UAV structure.

During the operation of military aircraft, maintenance is divided into organizational, intermediate and depot maintenance. In the depot maintenance, after removal of major parts and removable doors, damage assessment is performed. Locating damage, charactering the damage and determining its extent, zoning the damage on the part being repaired and re-evaluation of the damaged area after damage removal. Repair joints are classified by bonded joints and bolted joints, depending on joining material. In this paper, repair method in aging aircraft is investigated and the possibility of application of copmposite patch is surveyed.

This paper describes the design procedure of composite parts for hingeless hub system of helicopter. These composite parts are composed of flexure and sleeve. The design of this composite flexure is an important technique in hingeless hub system since the rotor system stability and dynamic characteristics depends on this flexure characteristics. The objective of this research is to replace the existing metal hub parts with composite to improve the performance and stability. First, the coupon test of candidate composite material for hub parts was conducted. The hub parts was designed based on test results and the manufacturing possibility by using Fiber Placement System(FPS) was checked. Also the dynamic analysis and stress analysis of composite hub parts was conducted. Through this research, we will find out the possibility of replacing existing metal hub parts with composite.

3-D 원형 브레이드 복합재료의 물리적인 물성을 계산하기 위해서는 실제와 같은 단위구조의 모델링과 이를 통한 RVE(Representative Volume Element)의 구현이 필수적이다. 실제적인 내부구조 모델링을 위해 단위구조를 2가지로 나누었으며, 실의 경로를 3차원 스플라인으로 적합시켰다. 구현한 내부구조를 통하여 공정변수와 구조변수와의 관계를 고찰하였다.

The accurate permeability for preform is critical to model and design the impregnation of fluid resin in the composite manufacturing process. In this study, the in-plane and transverse permeability for a woven fabric are predicted numerically through the coupled flow model which combines microscopic with macroscopic flow. The microscopic and macroscopic flow which are flows within the micro-unit and macro-unit cell, respectively, are calculated by using 3-D CVFEM(control volume finite element method). To avoid checker-board pressure field and improve the efficiency on numerical computation, A new interpolation function for velocity is proposed on the basis of analytic solutions. The permeability of plain woven fabric is measured through unidirectional flow experiment and compared with the permeability calculated numerically. Based on the good agreement of the results, the relationships between the permeability and the structures of preform such as the fiber volume fraction and stacking effect can be understood. The reverse and the simple stacking are taken in account. Unlike past literatures, this study is based on more realistic unit cell and the improved prediction of permeability can be achieved. It is observed that in-plane flow is more dominant than transverse flow in the real flow through preform and the stacking effect of multi-layered preform is negligible. Consequently, the proposed coupled flow model can be applied to modeling of real composite materials processing.

Compression molding was specifically developed for replacement of metal components with composites. As the mechanical properties of the products are dependent on the separation and orientation, it is important to research the fiber mat structure and molding conditions. In this study, the effects of the fiber mat structure(NP: 5, 10, 25punches/$\textrm{cm}^2$) and the mold closure speed($\dot{\textrm{h}}$=0.1, 1, 10mm/min) on the viscosity of composites were discussed. The composites is treated as a Non-Newtonian power-law fluid. The parallel-plate plastometer is used and the viscosity is obtained from the relationship between the compression load and the thickness of the specimen.

3-D orthogonal woven carbon/Al composites were fabricated using a pressure infiltration casting method. Especially, to minimize geometrical deformation of fiber pattern and $Al_4C_3$ formation, the process parameters of the minimum pressurizing force, melting temperature, delay and holding time of molten aluminum pressurizing was optimized through the PC-controlled monitoring system. Resonant ultrasound spectroscopy (RUS) was utilized to measure the effective elastic constants of 3-D orthogonal woven carbon/Al composites. The CTE measurement was conducted using strain gages in a heating oven.

We investigated the surface treatment of spectra fibers to improve tensile properties of spectra/vinylester composites. The spectra fibers were surface-treated using $\textrm{Ar}^{+}$ ion beam under oxygen environment. The treatment effect of spectra fibers on the tensile properties of spectra/vinylester composites was determined comparing the residual strength of surface-treated spectra/vinylester composites with that of untreated spectra/vinylester composites. It was found that the residual strength was improved 15% by the surface treatment of spectra fibers.

Two types of conformal load-bearing antenna structure (CLAS) were designed with microwave composite laminates and Nomex honeycomb cores, to give both structural rigidity and good electrical performance. One is 4$\times$8 array for Synthetic Aperture Radar(SAR) system and the other is $5\times2$ array for wireless LAN system. Design was based on wide bandwidth, high polarization purity, low loss and good structural rigidity. We studied the design, fabrication and structural/electrical performances of the antenna structures. The flexural behavior was observed under a 3-point bending test, an impact test, and a buckling test. Electrical measurements were in good agreement with simulation results and these complex antenna structures have good flexural characteristics. The design of this antenna structure is extended to give a useful guide for sandwich panel manufacturers as well as antenna designers.

Interfacial properties and electrical sensing for fiber fracture in carbon and SiC fibers/epoxy composites were investigated by the electrical resistance measurement and fragmentation test. As fiber-embedded angle increased, interfacial shear strength (IFSS) of two-type fiber composites decreased, and the elapsed time was long to the infinity in electrical resistivity. The initial slope of electrical resistivity increased rapidly to the infinity at higher angle, whereas electrical resistivity increased gradually at small angle. Furthermore, both fiber composites with small embedded angle showed a fully-developed stress whitening pattern, whereas both composites with higher embedded angle exhibited a less developed stress whitening pattern. As embedded angle decreased, the gap between the fragments increased and the debonded length was wider for both fiber composites. Electro-micromechanical technique can be a feasible nondestructive evaluation to measure interfacial sensing properties depending on the fiber-embedded angle in conductive fiber reinforced composites.

The present study proposes a theoretical model for predicting the matrix crack density growth of each layer in composite laminates subjected to thermo-mechanical loads. Each layer with matrix cracks is treated as an equivalent continuum of degraded elastic stiffnesses which are functions of the matrix crack density in each slyer. The energy release rate as a function of the degraded elastic stiffnesses is then calculated for each layer as functions of thermo-mechanical loads externally applied to the laminate. The matrix crack densities of each layer in general laminates are predicted as functions of the thermo-mechanical loads applied to a number of laminates. Comparisons of the present study with experimental data in the open literatures are also provided.

Metal matrix composites(MMCs) are increasingly attractive for high technology components such as aerospace applications and transportations due to their high strength, stiffness, and toughness. Many processes for fabricating MMCs have been developed, and relatively simple Foil-Fiber-Foil method is usually employed in solid state consolidation processes. During the consolidation processes at high temperature, densification occurs by the inelastic flow of the matrix materials, and the process is coupled with the conditions of pressure, temperature and volume fraction of fiber and matrix materials. This is particularly important in titanium matrix composites, and thus a generic model based on micro-mechanical approaches enabling the evolution of density over time to be predicted has been developed. The mode developed is then implemented into FEM so that practical process simulation has been carried out. Further the experimental investigation of the consolidation behavior of SiC/Ti-6Al-4V composites using vacuum hot pressing has been performed, and the results obtained are compared with the model predictions.

Almost all buildings/infrastructures made of composite materials are fabricated without proper design. Unlike airplane or automobile parts, prototype test is impossible. One cannot destroy 10 story buildings or 100-meter long bridges. People try to build 100-story buildings or several thousand meter long bridges. In order to realize "composites in construction", the following subjects must be studied in detail, for his design. Concept optimization, Simple method of analysis, Folded plate theory, Size effects in failure, and Critical frequency. Unlike the design procedure with conventional materials, his design should include material design, selection of manufacturing methods, and quality control methods, in addition to the fabrication method. In this paper, concept optimization and folded plate theory are presented for practicing engineers.engineers.

In this paper, we applied composite material of high specific stiffness and strength to the fabrication of a folding wheelchair frame for the replacement of conventional metal wheelchair frames. A one-body composite frame was designed and the finite element analysis was performed on this design. Some specimens of joint parts were manufactured and strength test was done. With the results of analysis and test, some modification was done and a prototype was produced.

A new designed composite archery bow limbs are developed in this study. The characteristic F-X curve in current recurve archery bow is first studied for a reference. Based on this, a composite archery bow is designed to obtain a higher strain Energy and good vibration performance. Carbon/Epoxy prototype archery bow limbs are made from autoclaving and test on INSTRON 5567 test machine. The experimental results show that the new designed archery bow is powerful and stable.

To maximize the productivity in machining molds and dies, machine tools should operate at high speeds. However, the productivity of mold manufacturing has not increased significantly because CNC milling machines have massive slides, which do not allow rapid acceleration and deceleration during the frequent starts/stops encountered in machining molds and dies. This paper presents the use of composites for these slides to overcome this limitation. The vertical and horizontal slides of a large CNC machine were constructed by bonding high-modulus carbon-fiber epoxy composite sandwiches to welded steel structures using adhesives. These composite structures reduced the weight of the vertical and horizontal slides by 34% and 26%, respectively, and increased damping by 1.5 to 5.7 times without sacrificing the stiffness. Without much tuning, this machine had a positional accuracy of $\pm5\mu\textrm{m}$ per 300 m of the slide displacement.