• Title/Summary/Keyword: interval chart

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A Study of the effective approach method for median control chart of non-normally distributed process (비정규분포공정에서 계량치관리를 위한 메디안 특수 관리도의 모형설계와 그 적용에 관한 실용에 연구)

  • 신용백
    • Journal of the Korean Professional Engineers Association
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    • v.21 no.4
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    • pp.19-32
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    • 1988
  • Whereas is non-symmetrical distribution manufacturing process the traditional X-chart by Shewhart is not plotted relatively on the central line but plotted on the skew of upper-hand side or lower-hand side. That is to say, for the purpose of producing either upper-specification-oriented items or lower-specification-oriented items, and when we carry out tighter control so as to have them pass only its specifications, the distribution shape naturally has a non-normal distribution. In the Shewhart X-chart, which is the most widely used one in Korea, such skewed distributions make tile plots to be inclined below or above the central line or outside the control limits although no assignable causes can be found. To overcome such short comings is non-normally distributed processes, a distribution-free type of confidence interval can be used, which should be haled on order statistics. This thesis is concerned with the design of control chart based on a sample median which is easy to use in practical situation and therefore properties for non-normal distributions, such as Gamma, Beta, Lognormal, Weibull, Pareto, and Truncated-normal distributions, may be easily analyzed. To enhance this improvement, I proved the property of practical applications of control chart method by comparing and analyzing the case studies of practical application of special purpose control chart method, and also by introducing the new designed median control chart.

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Evaluation of Performance on Attribute Control Chart using Variable Sampling Intervals (가변추출구간을 이용한 계수치 관리도의 수행도 평가)

  • Song Suh-Ill;Geun Lee-Bo
    • Proceedings of the Society of Korea Industrial and System Engineering Conference
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    • 2002.05a
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    • pp.359-364
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    • 2002
  • In case of pn control chart often used in mass production system of plant industry and so on, we could evaluate it's performance by the approximation to normal distribution. It has many differences according to sample sizes and defective fraction, and have disadvantage that needs much samples to use the normal distribution approximation. Existent control charts can not detect the cause of process something wrong because it is taking the sampling intervals of fixed length about all times from the process. Therefore, to overcome this shortcoming we use VSI(variable sampling intervals) techniques in this paper. This technique takes a long sampling interval to have the next sampling point if the sample point is in stable state, and if the sample point is near control lines, it takes short sampling interval because the probability to escape control limit is high. To analyze performance of pn control charts that have existent fixed sampling intervals(FSI) and that use VSI technique, we compare ATS of two charts, and analyze the performance of each control chart by the sample sizes, process fraction defective and control limits that Ryan and Schwertman had proposed.

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An economic design of CUSCORE control chart for quality characteristics with exponential distribution (제품의 수명특성 관리를 위한 누적점수 관리도의 경제적 설계)

  • Kim, Jong-Gurl;Jeong, Young-Min
    • Proceedings of the Korean Operations and Management Science Society Conference
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    • 1993.10a
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    • pp.31-39
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    • 1993
  • This paper considers a procedure for the economic design of a cumulative score(CUSCORE) control chart and more sensitive than X-type control chart for small shift to control the mean of a process with a exponentially distributed quality characteristic. An expected loss - cost model as a function of design variables(sample size, sampling interval, scoring limit and decision limit) is derived. Direct search techniques are used to optimize the model subject to ARL in control. Numerical examples and sensitivity analysis of the model are presented. For selected values of situation parameters a comparison study with CUSUM charts is given. CUSCORE control charts compare favourably with CUSUM charts in cost for speedy production process. The proposed control chart can be directly applied for controlling the lifetime characteristics.

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Economic-Statistical Design of VSSI Cause-Selecting Charts Considering Two Assignable Causes (두 개의 이상원인을 고려한 VSSI 원인선별 관리도의 경제적-통계적 설계)

  • Jung, Min-Su;Lim, Tae-Jin
    • Journal of Korean Society for Quality Management
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    • v.37 no.1
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    • pp.29-39
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    • 2009
  • This article investigates economic-statistical design of VSSI(variable sampling size and interval) cause-selecting charts considering two assignable causes. We consider a process which is composed of two dependent sub-processes. In each sub-process, two kinds of assignable cause may exist. We propose a procedure for designing VSSI cause-selecting charts, based on Lorenzen and Vance model. Computational experiments show that the VSSI cause-selecting chart is superior to the FSSI cause-selecting chart in the economic-statistical characteristics, even under two assignable causes.

Effect of Measurement Error on the Economic Design of Control Charts for Controlling Process Means (측정오차가 공정평균 관리도의 경제적 설계에 미치는 영향)

  • 염창선
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.22 no.50
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    • pp.55-63
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    • 1999
  • Past studies on economic control charts for controlling process means assumed that the measures of a quality characteristic do not have measurement error. In practice, however, this assumption is frequently violated. In this paper, the economic design models of three control charts(Xbar control chart, Xbar control chart with warning limits, and CUSUM control chart) for controlling process means are developed on the assumption that the measures can have measurement error. The effects of measurement error on the process control cost and design parameters of three economic control charts are examined. According to the experiments done in this study, when measurement error exists, the economic CUSUM control chart has lower process control cost in comparison with two other control charts. When measurement error becomes larger, both the sample size and the sampling interval increase while the control limits decrease.

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Switching performances of multivarite VSI chart for simultaneous monitoring correlation coefficients of related quality variables

  • Chang, Duk-Joon
    • Journal of the Korean Data and Information Science Society
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    • v.28 no.2
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    • pp.451-459
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    • 2017
  • There are many researches showing that when a process change has occurred, variable sampling intervals (VSI) control chart is better than the fixed sampling interval (FSI) control chart in terms of reducing the required time to signal. When the process engineers use VSI control procedure, frequent switching between different sampling intervals can be a complicating factor. However, average number of samples to signal (ANSS), which is the amount of required samples to signal, and average time to signal (ATS) do not provide any control statistics about switching performances of VSI charts. In this study, we evaluate numerical switching performances of multivariate VSI EWMA chart including average number of switches to signal (ANSW) and average switching rate (ASWR). In addition, numerical study has been carried out to examine how to improve the performance of considered chart with accumulate-combine approach under several different smoothing constant and sample size. In conclusion, process engineers, who want to manage the correlation coefficients of related quality variables, are recommended to make sample size as large and smoothing constant as small as possible under permission of process conditions.

Design of Median Control Chart for Nonnormally Distributed Processes (비정규분포공정(非正規分布工程)에서 메디안특수관리도(特殊管理圖)의 모형설계(模型設計))

  • Sin, Yong-Baek
    • Journal of Korean Society for Quality Management
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    • v.15 no.2
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    • pp.10-19
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    • 1987
  • Statistical control charts are useful tools to monitor and control the manufacturing processes and are widely used in most Korean industries. Many Korean companies, however, do not always obtain desired results from the traditional control charts by Shewhart such as the $\overline{X}$-chart, X-chart, $\widetilde{X}$-chart, etc. This is partly because the quality charterstics of the process are not distributed normally but are skewed due to the intermittent production, small lot size, etc. In the Shewhart $\overline{X}$-chart, which is the most widely used one in Korea, such skewed distributions make the plots to be inclined below or above the central line or outside the control limits although no assignable causes can be found. To overcome such shortcomings in nonnormally distributed processes, a distribution-free type of confidence interval can be used, which should be based on order statistics. This thesis is concerned with the design of control chart based on a sample median which is easy to use in practical situation and therefore properties for nonnormal distributions may be easily analyzed. Control limits and central lines are given for the more famous nonnormal distributions, such as Gamma, Beta, Lognormal, Weibull, Pareto, and Truncated-normal distributions.

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Cumulative Sum Control Charts for Simultaneously Monitoring Means and Variances of Multiple Quality Variables

  • Chang, Duk-Joon;Heo, Sunyeong
    • Journal of Integrative Natural Science
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    • v.5 no.4
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    • pp.246-252
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    • 2012
  • Multivariate cumulative sum (CUSUM) control charts for simultaneously monitoring both means and variances under multivariate normal process are investigated. Performances of multivariate CUSUM schemes are evaluated for matched fixed sampling interval (FSI) and variable sampling interval (VSI) features in terms of average time to signal (ATS), average number of samples to signal (ANSS). Multivariate Shewhart charts are also considered to compare the properties of multivariate CUSUM charts. Numerical results show that presented CUSUM charts are more efficient than the corresponding Shewhart chart for small or moderate shifts and VSI feature with two sampling intervals is more efficient than FSI feature. When small changes in the production process have occurred, CUSUM chart with small reference values will be recommended in terms of the time to signal.

Control Charts for Constant Failure Rate of System

  • Cho, Gyo-Young;Lee, Ok-Hee
    • Journal of the Korean Data and Information Science Society
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    • v.13 no.2
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    • pp.147-156
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    • 2002
  • In this paper, we propose EWMA control charts using the life time data for the system with the constant failure rate, which were drawn from the fixed sampling interval without replacement(with replacement), and investigate the power of detection of EWMA by comparing ARL of EWMA control charts with one of Shewhart control charts.

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Control Charts for Constant Failure Rate of System

  • Cho, Gyo-Young;Lee, Ok-Hee
    • 한국데이터정보과학회:학술대회논문집
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    • 2002.06a
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    • pp.141-149
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    • 2002
  • In this paper, we propose EWMA control charts using the life time data for the system with the constant failure rate, which were drawn from the fixed sampling interval without replacement (with replacement), and investigate the power of detection of EWMA by comparing ARL of EWMA control charts with one of Shewhart control charts.

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