• Title/Summary/Keyword: cold mix design

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Study of the Curing Time of Cementless Cold Central Plant Recycled Asphalt Base-Layer through Field-Application Review (무시멘트 상온 재활용 아스팔트 기층의 현장 적용성을 통한 양생기간에 관한 연구)

  • Choi, Jun Seong;Jung, Chul Ho;Lee, Chan Hee;Lim, in su
    • International Journal of Highway Engineering
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    • v.19 no.2
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    • pp.67-74
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    • 2017
  • PURPOSES : The objective of this study is to ascertain the curing period of cementless cold central plant recycled asphalt base-layer, using mechanical analyses and specimen quality tests on the field. METHODS : Cold central plant recycled asphalt base-layer mixture was produced in the plant from reclaimed asphalt, natural aggregate, filler for the cold mix, and the modified emulsion AP using asphalt mix design and plant mix design. In order to examine the applicability of the curing period during the field test, the international standards for the possibility of core extraction and the degree of compaction and LFWD deflection were analyzed. Moreover, Marshall stability test, porosity test, and indirect tensile strength test were performed on the specimens of asphalt mix and plant mix design. RESULTS : The plant production process and compaction method of cementless cold central plant recycled asphalt base-layer were established, and the applicability of the optical moisture content for producing the mixture was verified through the field test. In addition, it was determined that the core extraction method of the conventional international curing standard was insufficient to ensure performance, and the LFWD test demonstrated that the deflection converges after a two-day curing. However, the back-calculation analysis reveals that a three-day curing is satisfactory, resulting in a general level of performance of dense asphalt base-layer. Moreover, from the result of the specimen quality test of the asphalt mix design and plant mix design according to the curing period, it was determined that the qualities satisfied both domestic and international standards, after a two-day curing. However, it was determined that the strength and stiffness after three-day curing are higher than those after a two-day curing by approximately 3.5 % and 20 %, respectively. CONCLUSIONS:A three-day curing period is proposed for the cementless cold central plant recycled asphalt base-layer; this curing period can be demonstrated to retain the modulus of asphalt-base layer in the field and ensure stable quality characteristics.

A Study on Optimal Mix Design of Cold-Weather Concrete (한중콘크리트의 최적배합에 관한 연구)

  • 소현창;정병욱;정경화;문성규;손석제
    • Proceedings of the Korea Concrete Institute Conference
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    • 1998.10a
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    • pp.313-318
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    • 1998
  • Generally, the concrete constructed during cold weather has the frozen damage which cause the fatal damage so that heat curing and sheet curing was performed to prevent the early freezing of concrete. However, partial refrigeration caused by thermal gradient has many troubles so that the construction hasn`t been done as possible. This paper presents the development of strenth properties and optimal mix design against frozen damage under the cold weather, 1$0^{\circ}C$ below the zero.

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An Experimental Study on the Improvement of Durability for the Foundation Concrete under Cold Weather Condition (혹한지역 기초 콘크리트의 내구성 향상을 위한 실험 연구)

  • 우상균;송영철;김경민;한천구
    • Proceedings of the Korea Concrete Institute Conference
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    • 2003.05a
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    • pp.645-650
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    • 2003
  • The purpose of this study is to provide the optimum mix design of cold weather concrete to be placed at the foundation structures in substation. The basic performance tests including slump and slump flow, air content, compressive strength and freezing & thawing resistance were conducted for cold weather concrete by varying with W/C ratios such as 40%, 50% and 60% and air contents such as 3%, 4%, 5% and 6%. The effect on durability of concrete corresponding to the increasing amount of air content and W/C ratio was evaluated and the optimum mix design was recommended. From this study, the concrete mix design containing 6% of air content and 45% of W/C ratio is recommended for the foundation concrete of substation.

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Fundamental Study on the Application of a Surface Layer using Cold Central-Plant Recycling (플랜트 생산 재활용 상온 혼합물의 도로 표층 적용성에 관한 기초연구)

  • Choi, Jun Seong
    • International Journal of Highway Engineering
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    • v.20 no.1
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    • pp.69-76
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    • 2018
  • PURPOSES : This study determined the optimal usage rate of RAP (reclaimed asphalt pavement) using cold central-plant recycling (CCPR) on a road-surface layer. In addition, a mixture-aggregate gradation design and a curing method based on the proposed rate for the surface-layer mix design were proposed. METHODS : First, current research trends were investigated by analyzing the optimum moisture content, mix design, and quality standards for surface layers in Korea and abroad. To analyze the aggregate characteristics of the RAP, its aggregate-size characteristics were analyzed through the combustion asphalt content test and the aggregate sieve analysis test. Moreover, aggregate-segregation experiments were performed to examine the possibility of RAP aggregate segregation from field compaction and vehicle traffic. After confirming the RAP quality standards, coarse aggregate and fine aggregate, aggregate-gradation design and quality tests were conducted for mixtures with 40% and 50% RAP usage. The optimum moisture content of the surface-layer mixture containing RAP was tested, as was the evapotranspiration effect on the surface-layer mixture of the optimum moisture content. RESULTS : After analyzing the RAP recycled aggregate size and extraction aggregate size, 13-8mm aggregate was found to be mostly 8mm aggregate after combustion. After using surface-chipping and mixing methods to examine the possibility of RAP aggregate segregation, it was found that the mixing method contributed very little for 3.32%, and because the surface-chipping method applied compaction energy directly as the maximum assumption the separation ratio was 15.46%. However, the composite aggregate gradation did not change. Using a 40% RAP aggregate rate on the surface-layer mixture for cold central-plant recycling satisfied the Abroad quality standard. The optimum moisture content of the surface-layer mixture was found to be 7.9% using the modified Marshall compaction test. It was found that the mixture was over 90% cured after curing at $60^{\circ}C$ for two days. CONCLUSIONS : To use the cold central-plant recycling mixture on a road-surface layer, a mixture-aggregate gradation design was proposed as the RAP recycled aggregate size without considering aggregate segregation, and the RAP optimal usage rate was 40%. In addition, the modified Marshall compaction test was used to determine the optimum moisture content as a mix-design parameter, and the curing method was adapted using the method recommended by Asphalt Recycling & Reclaiming Association (ARRA).

Performance Evaluation of 100 % RAP Asphalt Mixtures using different types of Rapid-Setting Polymer-Modified Asphalt Emulsion for Spray Injection Application (속경성 바인더 유형에 따른 긴급보수용 스프레이 패칭 상온 재활용 아스팔트 혼합물(RAP)의 성능 평가)

  • Kim, Doo Yeol;Jeon, Ji Seong;Lee, Sang Yum;Rhee, Suk Keun;Kwon, Bong Ju
    • International Journal of Highway Engineering
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    • v.19 no.2
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    • pp.75-85
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    • 2017
  • PURPOSES : The purpose of this study was to determine the optimum mix design of the content of 100 % reclaimed asphalt pavement (RAP) for spray injection application with different binder types. METHODS : Literature review revealed that spray injection method is the one of the efficient and economical methods for repairing a small defective area on an asphalt pavement. The Rapid-Setting Polymer modified asphalt mixtures using two types of rapid setting polymers-asphalt emulsion and a quick setting polymer asphalt emulsion-were subjected to the following tests to determine optimum mix designs and for performance comparison: 1) Marshall stability test, 2) Retained stability test, 3) Wet track abrasion test, and 4) Dynamic stability test. RESULTS and CONCLUSIONS : Type A, B, and C emulsions were tested with different mix designs using RAP aggregates, to compare the performances and determine the optimum mix design. Performance of mixtures with Type A emulsion exceeded that of mixtures with Type B and C emulsion in all aspects. In particular, Type A binder demonstrated the highest performance for WTAT at low temperature. It demonstrated the practicality of using Type A mixture during the cold season. Furthers studies are to be performed to verify the optimum mix design for machine application. Differences in optimum mix designs for machine application and lab application will be corrected through field tests.

A Study on Securing Early Strength of Concrete in a Low Temperature Time (저온기 콘크리트의 조기압축강도 확보방안에 관한 연구)

  • Lee, Do-Bum;Choi, Il-Ho
    • Proceedings of the Korea Concrete Institute Conference
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    • 2004.11a
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    • pp.273-276
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    • 2004
  • Recently. cold weather constructions were popularized because of the importance of construction term. The special method about mix design and curing of concrete was being planned to conduct cold weather constructions, but these method were not considered in a low temperature time. A Strength revelation of concrete is delayed in a curing condition of low temperature. If a construction was loaded in this case, cracks or remaining deformations are generated in a construction. So, a strength revelation characteristic in early age was investigated to secure early strength of concrete in curing condition of a low temperature. In this study, the method about concrete mix design was presented to secure construction safety in a low temperature time.

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Development of a Spray-Injection Patching System and a Field Performance Evaluation of 100% RAP Asphalt Mixtures using a Rapid-Setting Polymer-Modified Asphalt Emulsion (아스팔트 긴급보수용 스프레이 패칭 장비 개발 및 현장 적용성 평가)

  • Han, Soo Hyun;Lee, Sang Yum;Rhee, Suk Keun;Kwon, Bong Ju
    • International Journal of Highway Engineering
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    • v.20 no.1
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    • pp.77-85
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    • 2018
  • PURPOSES : The purpose of this study was to develop an urgent road-repair system and perform a field applicability test, as well as discover the optimum mix design for machine applications compared to the optimum mix design for lab applications. METHODS : According to reviews of the patent and developed equipment, self-propelled and mix-in-place equipment types are suitable for urgent pavement repair, e.g., potholes and cracks. The machine-application mix design was revised based on the optimum lab-test mix design, and the field application of a spray-injection system was performed on the job site. The mixture from the machine application and lab application was subjected to a wet-track abrasion test and a wheel-tracking test to calibrate the machine application. RESULTS and CONCLUSIONS : This study showed that the binder content could differ for the lab application and the machine application in the same setting. Based on the wet-track abrasion test result, the binder contents of the machine application exceeded the binder contents of the lab application by 1-1.5% on the same setting value. Moreover, the maximum dynamic stability value for the machine application showed 1% lower binder contents than the maximum lab-application value. Collectively, the results of the two different tests showed that the different sizes and operating methods of the machine and lab applications could affect the mix designs. Further studies will be performed to verify the bonding strength and monitor the field application.

Field Application of High Strength Concrete under Cold Weather Conditions (650kgf/$\textrm{cm}^2$ 고강도 콘크리트 한중 시공사례)

  • 정재동;노재호;한정호;조일호
    • Proceedings of the Korea Concrete Institute Conference
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    • 1994.04a
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    • pp.260-265
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    • 1994
  • High strength concrete(65MPa) was used for construction of the bulk cement storage silo by using sliding form. This paper presents mix design, production, quality control and experience with field application of high strength concrete under cold weather conditions. It is shown to be possible to produce high strength concrete of compressive strength of 50~60 MPa by using high-range water reducer to lower w/c ratio with appropriate quality control.

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Determination of Dynamic Modulus of cold In-place Recycling Mixtures with Foamed Asphalt (폼드아스팔트를 이용한 현장 상온 재생 아스팔트 혼합물의 동탄성계수 결정)

  • Kim, Yong-Joo Thomas;Lee, Ho-Sin David
    • International Journal of Highway Engineering
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    • v.11 no.1
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    • pp.1-12
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    • 2009
  • A new mix design procedure for cold in-place recycling using foamed asphalt (CIR-foam) has been developed for Iowa Department of Transportation. Some strengths and weaknesses of the new mix design parameters were considered and modified to improve the laboratory test procedure. Based on the critical mixture parameters identified, a new mix design procedure was developed and validated to establish the properties of the CIR-foam mixtures. As part of the validation effort to evaluate a new CIR-foam mix design procedure, dynamic moduli of CIR-foam mixtures made of seven different reclaimed asphalt pavement (RAP) materials collected throughout the state of Iowa were measured and their master curves were constructed. The main objectives of this study are to provide: 1) standardized testing procedure for measuring the dynamic modulus of CIR-foam mixtures using new simple performance testing (SPT) equipment; 2) analysis procedure for constructing the master curves for a wide range of RAP materials; and 3) impacts of RAP material characteristics on the dynamic modulus. Dynamic moduli were measured at three different temperatures and six different loading frequencies and they were consistent among different RAP sources. Master curves were then constructed for the CIR-foam mixtures using seven different RAP materials. Based upon the observation of the constructed master curves, dynamic moduli of CIR-foam mixtures were less sensitive to the loading frequencies than HMA mixtures. It can be concluded that at the low temperature, the dynamic modulus is affected by the amount of fines in the RAP materials whereas, at the high temperature, the dynamic modulus is influenced by the residual binder characteristics.

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