• Title/Summary/Keyword: Thermal engineering

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Highly Thermal Conductive Alumina Plate/Epoxy Composite for Electronic Packaging

  • Jeong, Un Seong;Lee, Yoon Joo;Shin, Dong Geun;Lim, Hyung Mi;Mun, So Youn;Kwon, Woo Teck;Kim, Soo Ryong;Kim, Young Hee;Shim, Kwang Bo
    • Transactions on Electrical and Electronic Materials
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    • v.16 no.6
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    • pp.351-354
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    • 2015
  • In this study, alumina plates 9~25 μm in size were used as thermal fillers, and epoxy resin was used as a polymer matrix. Oriented alumina plate/epoxy composites were prepared using a rolling method. The effect of ordering alumina plates increased with alumina plate size. The thermal conductivity and flexural strength of the composites were investigated. The horizontal thermal conductivity of the oriented composite was significantly higher than the vertical thermal conductivity. The horizontal thermal conductivity of the 75 wt% alumina content was 8.78 W/mk, although the vertical thermal conductivity was 1.04 W/mk. Ordering of the alumina plate using a rolling method significantly improved the thermal conductivity in the horizontal direction. The flexural strengths of the ordered alumina/epoxy composites prepared at different curing temperatures were measured.

Design of Microstructure by Evaluating the Effect of Thermal Barrier Coating's Microstructure on TGO Interface Stress (열차폐코팅의 미세구조가 TGO 계면 응력에 미치는 영향 평가를 통한 미세구조 형상 설계)

  • Kim, Damhyun;Park, Kibum;Wee, SungUk;Kim, Keekeun;Park, Soo;Seok, Chang-Sung
    • Journal of the Korea Institute of Military Science and Technology
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    • v.23 no.5
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    • pp.435-443
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    • 2020
  • Thermal barrier coating(TBC) applied to fighter and turbine engines is a technology that improves the durability of core parts by lowering the surface temperature of base material. The thermal stress caused by mis-match of the coefficient of thermal expansion between the top coating and the TGO interface is the main cause of TBC breakage. Since the thermal stress is dependent on the microstructure of the TBC, designing microstructure of TBC can improve the durability as well as lower the thermal stress. In this study, the effect of coating thickness, volume of porosity and vertical cracking on the thermal stress was analyzed through finite element analysis. Through the analysis results, a design range of a microstructure that can improve the durability of thermal barrier coating by lowering thermal stress is proposed.

Study on the Characteristics of Thermal Output and Thermal Storage in a Thermally Activated Building System with Phase Change Material (PCM을 활용한 구체축열시스템의 축열 및 방열 특성 연구)

  • Lee, Hyunhwa;Lee, Soojin;Song, Jinhee;Kim, Sumin;Lim, Jaehan;Song, Seung-Yeong
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.25 no.12
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    • pp.647-653
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    • 2013
  • TABS (Thermally Activated Building System) has recently applied by huge commercial buildings, airports, and convention centers in Europe. TABS provides night-time thermal storage by heating or cooling. The embedded water-based heating and cooling system uses the high thermal inertia of concrete in the building construction, in which a heating or cooling pipe is embedded. The aim of this study is to analyze the thermal storage and thermal output of TABS applied with PCM (Phase Change Material). To achieve this, prototypes of TABS and the thermal properties of various PCMs were investigated. By using the simulation program Physibel Voltra 6.0 W, the thermal storage and thermal output were evaluated according to a heating and cooling operation schedule.

Analysis of three-dimensional thermal gradients for arch bridge girders using long-term monitoring data

  • Zhou, Guang-Dong;Yi, Ting-Hua;Chen, Bin;Zhang, Huan
    • Smart Structures and Systems
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    • v.15 no.2
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    • pp.469-488
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    • 2015
  • Thermal loads, especially thermal gradients, have a considerable effect on the behaviors of large-scale bridges throughout their lifecycles. Bridge design specifications provide minimal guidance regarding thermal gradients for simple bridge girders and do not consider transversal thermal gradients in wide girder cross-sections. This paper investigates the three-dimensional thermal gradients of arch bridge girders by integrating long-term field monitoring data recorded by a structural health monitoring system, with emphasis on the vertical and transversal thermal gradients of wide concrete-steel composite girders. Based on field monitoring data for one year, the time-dependent characteristics of temperature and three-dimensional thermal gradients in girder cross-sections are explored. A statistical analysis of thermal gradients is conducted, and the probability density functions of transversal and vertical thermal gradients are estimated. The extreme thermal gradients are predicted with a specific return period by employing an extreme value analysis, and the profiles of the vertical thermal gradient are established for bridge design. The transversal and vertical thermal gradients are developed to help engineers understand the thermal behaviors of concrete-steel composite girders during their service periods.

Analysis of the fluid-solid-thermal coupling of a pressurizer surge line under ocean conditions

  • Yu, Hang;Zhao, Xinwen;Fu, Shengwei;Zhu, Kang
    • Nuclear Engineering and Technology
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    • v.54 no.10
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    • pp.3732-3744
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    • 2022
  • To investigate the effects of ocean conditions on the thermal stress and deformation caused by thermal stratification of a pressurizer surge line in a floating nuclear power plant (FNPP), the finite element simulation platform ANSYS Workbench is utilized to conduct the fluid-solid-thermal coupling transient analysis of the surge line under normal "wave-out" condition (no motion) and under ocean conditions (rolling and pitching), generating the transient response characteristics of temperature distribution, thermal stress and thermal deformation inside the surge line. By comparing the calculated results for the three motion conditions, it is found that ocean conditions can significantly improve the thermal stratification phenomenon within the surge line, but may also result in periodic oscillations in the temperature, thermal stress, and thermal deformation of the surge line. Parts of the surge line that are more susceptible to thermal fatigue damage or failure are determined. According to calculation results, the improvements are recommended for pipeline structure to reduce the effects of thermal oscillation caused by ocean conditions. The analysis method used in this study is beneficial for designing and optimizing the pipeline structure of a floating nuclear power plant, as well as for increasing its safety.

Effective modelling of borehole solar thermal energy storage systems in high latitudes

  • Janiszewski, Mateusz;Siren, Topias;Uotinen, Lauri;Oosterbaan, Harm;Rinne, Mikael
    • Geomechanics and Engineering
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    • v.16 no.5
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    • pp.503-512
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    • 2018
  • Globally there is an increasing need to reduce the greenhouse gas emissions and increase the use of renewable sources of energy. The storage of solar thermal energy is a crucial aspect for implementing the solar energy for space heating in high latitudes, where solar insolation is high in summer and almost negligible in winter when the domestic heating demand is high. To use the solar heating during winter thermal energy storage is required. In this paper, equations representing the single U-tube heat exchanger are implemented in weak form edge elements in COMSOL Multiphysics(R) to speed up the calculation process for modelling of a borehole storage layout. Multiple borehole seasonal solar thermal energy storage scenarios are successfully simulated. After 5 years of operation, the most efficient simulated borehole pattern containing 168 borehole heat exchangers recovers 69% of the stored seasonal thermal energy and provides 971 MWh of thermal energy for heating in winter.

Thermal Durability of Thermal Barrier Coatings in Furnace Cyclic Thermal Fatigue Test: Effects of Purity and Monoclinic Phase in Feedstock Powder

  • Park, Hyun-Myung;Jun, Soo-Hyk;Lyu, Guanlin;Jung, Yeon-Gil;Yan, Byung-Il;Park, Kwang-Yong
    • Journal of the Korean Ceramic Society
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    • v.55 no.6
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    • pp.608-617
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    • 2018
  • The effects of the purity and monoclinic phase of feedstock powder on the thermal durability of thermal barrier coatings (TBC) were investigated through cyclic thermal exposure. Bond and top coats were deposited by high velocity oxygen fuel method using Ni-Co based feedstock powder and air plasma spray method using three kinds of yttria-stabilized zirconia with different purity and monoclinic phase content, respectively. Furnace cyclic thermal fatigue test was performed to investigate the thermal fatigue behavior and thermal durability of TBCs. TBCs with high purity powder showed better sintering resistance and less thickness in the thermally grown oxide layer. The thermal durability was found to strongly depend on the content of monoclinic phase and the porosity in the top coat; the best thermal fatigue behavior and thermal durability were in the TBC prepared with high purity powder without monoclinic phase.

A study on the heat dissipation characteristic of thermal interface materials with Graphene, Cu and Ag nano powders (Graphene, Cu와 Ag 나노 파우더를 이용한 열전도재의 방열 특성에 관한 연구)

  • Park, Sang-Hyeok;Im, Sung-Hoon;Kim, Hyun-Ji;Noh, Jung-Pil;Huh, Sun-Chul
    • Journal of the Korean Society of Industry Convergence
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    • v.22 no.6
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    • pp.767-773
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    • 2019
  • The thermal diffusion performance of the electronic device is a factor for evaluating the stability of the electronic device. Therefore, many of research have been conducted to improve the thermal characteristics of thermal interface materials, which are materials for thermal diffusion of electronic products. In this study, nano thermal grease was prepared by blending graphene, silver and copper nano powders into a thermal grease, a type of thermal interface materials, and the heat transfer rate was measured and compared for the purpose of investigating the improved thermal properties. As a result, the thermal properties were good in the order of graphene, silver and copper, which is thought to be due to the different thermal properties of the nano powder itself.

Review : Thermal contact problems at cryogenic temperature

  • Jeong, Sangkwon;Park, Changgi
    • Progress in Superconductivity and Cryogenics
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    • v.17 no.4
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    • pp.1-7
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    • 2015
  • This paper addresses technical problems of thermal contact conductance or resistance which inevitably occurs in most cryogenic engineering systems. The main focus of this paper is to examine what kind of physical factors primarily influences the thermal contact resistance and to suggest how it can be minimized. It is a good practical rule that the contact surface must have sub-micron roughness level with no oxide layer and be thinly covered by indium, gold, or Apiezon-N grease for securing sufficient direct contact area. The higher contact pressure, the lower the thermal contact resistance. The general description of this technique has been widely perceived and reasonable engineering results have been achieved in most applications. However, the detailed view of employing these techniques and their relative efficacies to reduce thermal contact resistances need to be thoroughly reviewed. We should consider specific thermal contact conditions, examine the engineering requirements, and execute each method with precautions to fulfil their maximum potentials.

Effect of Thermal Grease on Thermal Conductivity for Mild Steel and Stainless Steel by ASTM D5470 (ASTM D5470 방법으로 연강과 스테인리스강의 열전도도 측정시 열그리스의 영향)

  • Cho, Young-Wook;Hahn, Byung-Dong;Lee, Ju Ho;Park, Sung Hyuk;Baeg, Ju-Hwan;Cho, Young-Rae
    • Korean Journal of Materials Research
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    • v.29 no.7
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    • pp.443-450
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    • 2019
  • Thermal management is a critical issue for the development of high-performance electronic devices. In this paper, thermal conductivity values of mild steel and stainless steel(STS) are measured by light flash analysis(LFA) and dynamic thermal interface material(DynTIM) Tester. The shapes of samples for thermal property measurement are disc type with a diameter of 12.6 mm. For samples with different thickness, the thermal diffusivity and thermal conductivity are measured by LFA. For identical samples, the thermal resistance($R_{th}$) and thermal conductivity are measured using a DynTIM Tester. The thermal conductivity of samples with different thicknesses, measured by LFA, show similar values in a range of 5 %. However, the thermal conductivity of samples measured by DynTIM Tester show widely scattered values according to the application of thermal grease. When we use the thermal grease to remove air gaps, the thermal conductivity of samples measured by DynTIM Tester is larger than that measured by LFA. But, when we did not use thermal grease, the thermal conductivity of samples measured by DynTIM Tester is smaller than that measured by LFA. For the DynTIM Tester results, we also find that the slope of the graph of thermal resistance vs. thickness is affected by the usage of thermal grease. From this, we are able to conclude that the wide scattering of thermal conductivity for samples measured with the DynTIM Tester is caused by the change of slope in the graph of thermal resistance-thickness.