• Journal of the Korean Operations Research and Management Science Society
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• v.28 no.4
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• pp.105-114
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• 2003

This paper considers a single facility scheduling problem for the fabrication of components supporting the subsequent assembly into products. Each product consists of two types of components, one is common to all products and the other is unique to itself. The unique components are processed individually and the common components are processed in batches, and a distinct setup is incurred for the production of a batch of common components. Under the so-called “batch availability” environment, we propose an efficient dynamic programming(DP) procedure for the optimal sequencing and batching schedule with minimum total completion times of products in the situation that each product is said to be complete if both common and unique components of the product are finished. Computational results show that the proposed DB procedure is more efficient than the previous work which has considered the same problem as this paper.

• Proceedings of the Korean Operations and Management Science Society Conference
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• 2001.10a
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• pp.298-301
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• 2001

In semiconductor manufacturing, wafer fabrication is the most complicated and important process, which is composed of several hundreds of process steps and several hundreds of machines involved. The productivity of the manufacturing mainly depends on how well they control balance of WIP flow to achieve maximal throughput under short manufacturing cycle time. In this paper mathematical formulation is suggested for the stepper scheduling, in which cycle time reduction and maximal production is achieved.

• Journal of Korean Institute of Industrial Engineers
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• v.36 no.2
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• pp.125-137
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• 2010

This study focuses on the problem of scheduling wafer lots of several product families in the deposition workstation in a semiconductor wafer fabrication facility. There are multiple identical parallel machines in the deposition workstation, and two types of setups, record-dependent setup and family setup, may be required at the deposition machines. A record-dependent setup is needed to find optimal operational conditions for a wafer lot on a machine, and a family setup is needed between processings of different families. We suggest two-phase heuristic algorithms in which a priority-rule-based scheduling algorithm is used to generate an initial schedule in the first phase and the schedule is improved in the second phase. Results of computational tests on randomly generated test problems show that the suggested algorithms outperform a scheduling method used in a real manufacturing system in terms of the sum of weighted flowtimes of the wafer lots.

• Industrial Engineering and Management Systems
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• v.2 no.1
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• pp.9-27
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• 2003

In a wafer fabrication factory, the completion time of an order is affected by many factors related to the specifics of the order and the status of the system, so is difficult to predict precisely. The level of influence of each factor on the order completion time may also depend on the production system characteristics, such as the rules for releasing and dispatching. This paper presents a method to identify those factors that significantly impact upon the order completion time under various combinations of scheduling rules. Computer simulations and statistical analyses were used to develop effective due date assignment models for improving the due date related performances. The first step of this research was to select the releasing and dispatching rules from those that were cited so frequently in related wafer fabrication factory researches. Simulation and statistical analyses were combined to identify the critical factors for predicting order completion time under various combinations of scheduling rules. In each combination of scheduling rules, two efficient due date assignment models were established by using the regression method for accurately predicting the order due date. Two due date assignment models, called the significant factor prediction model (SFM) and the key factor prediction model (KFM), are proposed to empirically compare the due date assignment rules widely used in practice. The simulation results indicate that SFM and KFM are superior to the other due date assignment rules. The releasing rule, dispatching rule and due date assignment rule have significant impacts on the due date related performances, with larger improvements coming from due date assignment and dispatching rules than from releasing rules.

• Korean Management Science Review
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• v.29 no.1
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• pp.131-141
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• 2012

The automated material handling systems today are playing ever more important roles in semiconductor/LCD fabrication facilities. Recently they became more flexible, intelligent, and speedy than in the past. The facilities have been fully automated because the size and weight of the unit loads used in the facilities were being increased beyond the limits that a human operator can handle. This research develops an efficient procedure to streamline the delivery of unit loads by the automated material handling system (AMHS). For this task, the research employs the event scheduling theory that has been successfully used in the both academia and industry. The developed procedure was applied to an actual LCD fabrication facility and improved the performance of an existing material handling system.

• Journal of Korean Society for Quality Management
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• v.20 no.1
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• pp.136-146
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• 1992

Most of scheduling papers on FMS have been considered that the fabrication process, the machining process and the assembly process etc. are independent and the releasing, routing, dependent, batching, loading problem are treated separetely. In this paper, we discuss that the integrated scheduling problem which can be solved for efficient use. We combine two systems that each process system which in order to produce a product is treated dependently, the releasing and the routing problem are combined one system and we present the efficient flexible manufacturing system as including the alternate process.

• Journal of Institute of Control, Robotics and Systems
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• v.4 no.6
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• pp.811-821
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• 1998

A new scheduling algorithm for large scale semiconductor processes is addressed. The difficulties of scheduling for semiconductor fabrication processes are mainly due from repeating production of wafers that experience reentrant flows. Sequence branch algorithm (SBA) is proposed for large real scheduling problems when all processing times are deterministic. The SBA is based on the reachability graph of Petri net of which the several defects such as memory consumption and system deadlock are complemented. Though the SBA shows the solution deviating a little from the optimal solution of mixed integer programming, it is adjustable for large size scheduling problems. Especially, it shows a potential that is capable of handling commercial size problems that are intractable with mathematical programming.

• Journal of the Society of Naval Architects of Korea
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• v.44 no.1 s.151
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• pp.48-54
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• 2007

Higher productivity and less cost during the manufacturing process of ships are required to maintain international competitiveness of modern shipbuilding industries. The integrated hull/ outfitting/ painting scheduling(IHOP) process is a final point, where logistics are finally being integrated and upcoming schedules are made. Therefore, more profits are expected from IHOP by effective management. In this thesis, IHOP is proposed in order to solve how to choose block erection date with IHOP scheduling logic. The result of IHOP scheduling is highly advised to utilize fabrication, outfitting shops. A standardized operation and load of resource will eventually be applied in long-term time span point of view for this will make it easy to enable capacity planning and workforce planning. It is also expected to eliminate inefficiency in overtime work and efficiently utilize manpower in short-term.

• Journal of the Korean Operations Research and Management Science Society
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• v.33 no.3
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• pp.1-16
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• 2008

This paper considers a scheduling problem to minimize the total tardiness in the two-stage assembly-type flowshop. The system is composed of multiple fabrication machines in the first stage and a final-assembly machine in the second stage. Each job consists of multiple tasks, each task is performed on the fabrication machine specified in advance. After all the tasks of a job are finished, the assembly task can be started on the final-assembly machine. The completion time of a job is the time that the assembly task for the job is completed. The objective of this paper is to find the optimal schedule minimizing the total tardiness of a group of jobs. In the problem analysis, we first derive three solution properties to determine the sequence between two consecutive jobs. Moreover, two lower objective bounds are derived and tested along with the derived properties within a branch-and-bound scheme. Two efficient heuristic algorithms are also developed. The overall performances of the proposed properties, branch-and-bound and heuristic algorithms are evaluated through numerical experiments.

• Journal of Korean Institute of Industrial Engineers
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• v.33 no.2
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• pp.254-264
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• 2007

This paper considers a scheduling problem to minimize the total weighted completion time in the two-stage assembly-type flowshop. The system is composed of multiple fabrication machines in the first stage and a final-assembly machine in the second stage. Each job consists of multiple components, each component is machined on the fabrication machine specified in advance. The manufactured components of each job are subsequently assembled into a final product on the final-assembly machine. The objective of this paper is to find the optimal schedule minimizing the total weighted completion time of jobs. Three lower bounds are derived and tested in a branch-and-bound (B&B) Procedure. Also, three heuristic algorithms are developed based on the greedy strategies. Computational results show that the proposed B&B procedure is more efficient than the previous work which has considered the same problem as this paper.