• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.8 no.5
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• pp.96-101
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• 1999

This study suggests an algorithm for tooth profile generation of free from curve involute gear, a special gear of which the pitch line is a free curve instead of a circular one. For the first, a methodology for calculation of the tooth curve is developed and formulated Then the formulated algorithm, is programmed for manufacturing and verified by computer graphics. Next the calculated results as changed in to NC codes to apply to wire electric discharge machine(WEDM). Finally, the machined gear is examined in engagement with a standard involute gear.

• Design & Manufacturing
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• v.6 no.2
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• pp.6-11
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• 2012

A counter shaft gear is an important part in the transmission system of vehicle. Its shape is relatively complicated and should meets high strength. Traditionally the counter shaft gear has been manufactured as follows; a spline body is firstly machined for teeth and then attached to the main gear body by frictional welding, and finally is finished by grinding. Therefore it is necessary to develop a new manufacturing technology eliminating both frictional welding and grinding processes. In this study, a new hot forging process was proposed and designed so that the spline body with teeth and main gear body are formed as one body. Finite element simulations and experimental works were peformed for design of forging processes to get the quality final precision-forged product. Consequently the most suitable blocker process could be obtained.

• Proceedings of the Korean Society for Agricultural Machinery Conference
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• 1999.07a
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• pp.234-239
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• 1999

고추는 대부분 건고추를 굵은 고춧가루, 보통 고춧가루, 고운 고춧가루로 분쇄하여 김치류, 고추장 등의 발효식품과 양념류에 주로 사용되고 있으며, 국민 일인당 연간 소비량은 고춧가루를 기준으로 2.5kg, 건고추를 기준으로 3.5kg에 이르고 있다. 건고추를 가루로 분쇄하는 방법은 종래 절구로 찧어 빻는 방법에서 생산성을 높이기 위하여 1960년대 중반부터 국내 특유의 압축식 롤 밀(Roll Mill)형태의 분쇄방법으로 전환되었으며, 구미의 햄머 밀이나 디스크 밀에 의한 분쇄방법과는 차이가 있다. 이것은 소비형태에 의한 차이로서 우리는 발효식품의 숙성을 위하여 고춧가루의 수축복원력을 향상시키는 방법으로 고추과피의 섬유질을 압축력과 전단력을 이용하여 분쇄하는 형태인 반면에, 구미에서는 고춧가루를 단순히 조미향신료의 첨가제로 사용하는 차이점 때문이다. (중략)

• Transactions of the Korean Society for Noise and Vibration Engineering
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• v.21 no.1
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• pp.41-46
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• 2011

In this paper, we experimentally investigate factors that decrease in noise of a industrial take-out robot at driving state. For this, we analyse change in the noise of the take-out robot with gear machining accuracy and clearance. In order to calculate the noise related to gear machining accuracy that is based upon the Japanese Industrial Standard(JIS), we equally increase motor speed from 0 rpm to 1250 rpm. In addition, to investigate influence of clearance on noise, we evenly change clearance from 0.5 mm to 1.2 mm. These experiments show that clearance is more effective factor than gear machining accuracy to reduce the noise of the take-out robot.

• Journal of the Korean Society for Precision Engineering
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• v.26 no.8
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• pp.104-111
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• 2009

In this paper, the gear design program is presented. The profile of gears is created using classical mathematic formulations. In each gear, a kinematic joint is applied and one can define the 20 contact condition between gear pairs. Initial and boundary conditions such as force, torque, velocity, acceleration, etc. can be set. Thus, it is possible to analyze dynamic characteristics of gear pairs such as reaction moment and the variation of angular velocity. In order to find the optimal profile of gear pairs, two optimization methods based on design of experiments are inserted in the program; One is the Taguchi method and the other is the response surface analysis method. To verify the program, the rack & pinion gear is created and analyzed. Simulation results show that the developed program is useful and result data is reliable.

• Journal of the Korean Society for Precision Engineering
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• v.16 no.12
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• pp.99-108
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• 1999

A four-degree-of-freedom non-linear model with time varying mesh stiffness has been developed for the dynamic analysis of spur gear trains. The model includes a spur gear pair, two shafts, two inertias representing load and prime mover. In the model, developed several factors such as time varying mesh stiffness and damping, separation of teeth, teeth collision, various gear errors and profile modifications have been considered. Two computer programs are developed to calculate stiffness of a gear pair and transmission error and the dynamic analysis of modeled system using time integration method. Dynamic tooth and mesh forces, dynamic factors are calculated. Numerical examples have been given, which shows the time varying mesh stiffness ha a significant effect upon the dynamic tooth force and torsional vibrations.

• Journal of Power System Engineering
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• v.15 no.4
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• pp.48-53
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• 2011

Upon reviewing recent trends for robots, it can be seen that robots are gradually being miniaturized. However, most commercially available speed reducers have limitations in terms of structure and vibration when applied to small robots. In this respect, a tooth profile manufactured using thin plates was designed using balls and data analyzed related to numerical and FEM analysis. The speed reducer was manufactured to check their performance. The manufactured thin plate type speed reducer imposes less compressive stress on its tooth profile and balls, which can greatly increase feasibility.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.10 no.3
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• pp.73-78
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• 2011

This study contains to theory and analysis research for the stress and the translation of an expand disk that fix a ring gear for tooth profile machining. The stress of the expand disk is analysed by the finite element method(FEM) to calculate design parameters. From the analysis results, the stress of the expand shows a linear tendency under various fixing force. This results show that the expand disk have a elastic characteristics as a disk spring. The maximum stress was observed on under side in split section of the expand disk. It is verified that the analysis results are useful to calculate design parameters of the expand disk.

• Proceedings of the KSME Conference
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• 2007.05a
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• pp.712-717
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• 2007

This study deals with the TE(Transmission Error) of gear tooth profile by modifying a profile and lead of a surface of tooth. First, we experimentally confirmed that the TE is a synthesis of the sliding velocity between both gears. Since various types of TE appear in the experiments, we introduced definition of transmission error and the optimism design by modifying a surface parameters. The test stand's performance is then evaluated through a series of multiple torque transmission error tests. Comparisons are made between data recorded before and after the test stand's redesign, and subsequently repeatability studies are performed to verify the veracity of the measured data. Finally, the experimental results are compared to the analytical predictions of two different gear analysis programs.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1995.10a
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• pp.633-637
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• 1995

Numerical calculation tool for forging of gear-like components based on kinematically admissible velocity fields for upper bound method applicable to various deformation features of workpiece in forging processes were suggested. Each one of them deals with unidirectional flow of metal on dies, such as external involute spur gear, sequare spline, internal serrations. A complex calcuation tool of gear-like component forging process was built up by combining these kinematically velocity fields. In this paper, the workpiece with both external and internal teeth is divided into two parts. The deformation of each part is analyzed simultaneously using numerical calculation tool form combined kinematically admissible velocity field. The experimental set-up was installed in a 200 ton hydraulic press. As a result, each kinematically admissible velocity field could be combined with other and the calculated solution are useful to predict the capacity of forging equipment.