• Title/Summary/Keyword: hydrogen compressor

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Study on Structural Performance by Shape Parameter Variation of Bellows for the Hydrogen Compressor-embedded Refueling Tank (수소압축기 내장 충전탱크용 벨로우즈의 형상 파라미터 변화에 따른 구조 성능 고찰)

  • WOO CHANG PARK;MIN SEOK CHEONG;CHANG YONG SONG
    • Transactions of the Korean hydrogen and new energy society
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    • v.35 no.1
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    • pp.75-82
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    • 2024
  • In this study, design parameter exploration based on finite element analysis was performed to find the optimal shape of bellows, the key component of compressor-embedded refueling tank for a newly developed hydrogen refueling station capable of high-pressure charging above 900 bar. In the design parametric study, the design variables took into account the bellows shapes such as contour radius and span spacing, and the response factors were set to the maximum stress and the gap in the contact direction. In the shape design of the compressor bellows for hydrogen refueling station considered in this study, it was found that adjusting the contour span is an appropriate design method to improve the compression performance and structural safety. From the selection of optimal design, the maximum stress was reduced to 49% compared to the initial design without exceeding the material yield stress.

Thermal Performance Analysis of Reciprocating Compressors for Refrigerator-freezers (냉장고용 왕복동 압축기의 성능 해석)

  • KIM, MAN-HOE
    • Transactions of the Korean hydrogen and new energy society
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    • v.27 no.2
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    • pp.236-243
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    • 2016
  • This paper presents a simple thermo-physical model of reciprocating compressors for household refrigerator-freezers. The compressor model has been developed based on thermodynamic principles and large data sets from the compressor calorimeter tests. The input data are compressor geometry (displacement and clearance volume), compressor speed, suction pressure and temperature, discharge pressure, and ambient temperature. The model can estimate mass flow rate and compressor power consumption within 3.0% accuracy, which is not much larger than measurement errors associated with calorimeter testing under ideal conditions.

The CFD Analysis Comparison of Several Snubbers with different Buffer Width (버퍼의 넓이가 다른 스너버의 수치해석 비교)

  • Lee, G.H.;Shim, K.J.;Lee, Y.H.;Chung, H.S.;Jeong, H.M.
    • Journal of Power System Engineering
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    • v.11 no.4
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    • pp.38-43
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    • 2007
  • Pulsation is an inherent phenomenon in reciprocating compressors. It interacts with piping to cause vibrations and performance problems. Indiscriminately connecting to a compressor can be dangerous and cost money in the form of broken equipment and piping, poor performance, inaccurate metering, unwanted vibration, and sometimes noise. Piping connected to a compressor can materially affect the performance and response. To minimize these detrimental effects, reciprocating compressor system should be equipped by pulsation suppression system. The system usually comprises bottle volume, called snubber. Snubber is one of the most important parts in hydrogen compressing system. It has installed reciprocating hydrogen compressor. One of these components is snubber which has function to reduce pulsation waveform and to remove the impurities in the hydrogen gas. A snubber has an inclined plate as a buffer, which is installed inside snubber. When the pressure loss and the pulsation of pressure within a snubber is minimized, the snubber could get more applicability. Therefore, a study to find an optimum geometric size on a several snubbers which have different buffer width, has been conducted using a numerical analysis.

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A Review of Electrochemical Hydrogen Compressor Technology (전기화학적 수소 압축기 기술)

  • KIM, SANG-KYUNG
    • Transactions of the Korean hydrogen and new energy society
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    • v.31 no.6
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    • pp.578-586
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    • 2020
  • There is growing interest worldwide in a hydrogen economy that uses hydrogen as an energy medium instead of hydrocarbon-based fossil fuels as a way to combat climate change. Since hydrogen has a very low energy density per unit volume at room temperature, hydrogen must be compressed and stored in order to use as an energy carrier. There are mechanical and non-mechanical methods for compressing hydrogen. The mechanical method has disadvantages such as high energy consumption, durability problems of moving parts, hydrogen contamination by lubricants, and noise. Among the non-mechanical compression methods, electrochemical compression consumes less energy and can compress hydrogen with high purity. In this paper, research trends are reviewed, focusing on research papers on electrochemical hydrogen compression technology, and future research directions are suggested.

The Vibration Characteristic of Optimizing Snubber of Reciprocating Type Hydrogen Compressor for Pressure Loss Reduction (압력 손실을 줄이기 위해 최적화된 왕복동식 수소 압축기용 완충기의 진동 특성 분석)

  • Kim, W.C.;Kim, H.J.;Jeong, J.H.;Jang, Y.S.;Choi, B.K.
    • Journal of Advanced Marine Engineering and Technology
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    • v.32 no.8
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    • pp.1116-1122
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    • 2008
  • The reciprocating type hydrogen compressor has a pulsation due to the reciprocative characteristics which results in noise and vibration. Snubber is installed for the relaxation of pulsation, but it causes reduction of compressor efficiency because of pressure loss. Five types of snubber were modeled for the numerical investigation of the effect of the relative position of inlet and outlet and buffer angle on the pulsation amplitude and pressure loss. MSC/NASTRAN is used as a numerical tool to identify the vibration characteristic of each type. Frequency responses in forced vibration mode are compared for various cases and buffer angles.

A Study on Gas Pressure Fluctuation Characteristics inside Pipe Line Passing Through a Snubber at Hydrogen Compressor (수소압축기 스너버 관로 내부의 맥동파 특성에 관한 연구)

  • Shim, K.J.;Yi, C.S.;Akbar, Wanda Ali;Chung, H.S.;Jeong, H.M.
    • Journal of Power System Engineering
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    • v.10 no.4
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    • pp.165-171
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    • 2006
  • An experiment to observe reduction of pressure fluctuation in the compressing system utilizing snubber has done. The experiment measured pressure at inlet and outlet of snubber. It used an air compressor as a model of hydrogen one. Snubber with buffer and snubber without buffer were used to get comprehensive comparison between both of that snubber. An analysis by using Fast Fourier Transform (FFT) method was conducted to verify working pressure frequency. With this method pure signal of static pressure was filtered from noisy signal. The experiment was run for several speeds of piston movement. It was controlled by adjustable frequency regulator that controled rotation of actuator motor. This was connected to the piston-reciprocating compressor with V-belt. From result obtained, the fluctuation was increasing proportionally when frequency of driver motor was increased.

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CFD Analysis on the 2nd Cylinder Discharge line in Hydrogen Reciprocating Compressor

  • Lee, Gyeong-Hwan;Woo, Ju-Sik;Shin, Yong-Han;Jeong, Hyo-Min;Chung, Han-Shik
    • Journal of Advanced Marine Engineering and Technology
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    • v.34 no.5
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    • pp.695-702
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    • 2010
  • Numerical analysis information will be very useful to improve fluid system. General information about an internal gas flow is presented by numerical analysis approach. Relating with hydrogen compressing system, which have an important role in hydrogen energy utilization, this should be a useful tool to observe the flow quickly and clearly. Flow characteristic analysis, including pressure and turbulence kinetic energy distribution of hydrogen gas coming to the cylinder of a reciprocating compressor are presented in this paper. Suction-passage model is designed based on real model of hydrogen compressor. Pressure boundary conditions are applied considering the real condition of operating system. The result shows pressure and turbulence kinetic energy are not distributed uniformly along the passage of the Hydrogen system. Path line or particles tracks help to demonstrate flow characteristics inside the passage. The existence of vortices and flow direction can be precisely predicted. Based on this result, the design improvement, such as reducing the varying flow parameters and flow reorientation should be done. Consequently, development of the better hydrogen compressing system will be achieved.

Numerical Analysis on a Dependence of Hydrogen Diaphragm Compressor Performance on Oil Characteristics (수소용 다이어프램 압축기의 작동유 특성에 따른 수치해석)

  • Park, Hyun-Woo;Shin, Young-Il;Lee, Young-Jun;Song, Ju-Hun;Chang, Young-June;Jeon, Chung-Hwan
    • 한국신재생에너지학회:학술대회논문집
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    • 2009.06a
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    • pp.787-790
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    • 2009
  • There are several types of compressors which are appropriate for hydrogen gas station. Metal diaphragm type of hydrogen compressor is the one of them, a use in which satisfies the requirements of maintaining gas purity and producing high pressure over 700 bar. The objective of this study is to investigate an characteristics of compression as bulk modulus of oil varies. Three cases of bulk modulus ranging from $2{\times}10^9$, $4.52{\times}10^9$ and $7{\times}10^9$ were studied through FSI (Fluid Structure Interaction) analysis. Gas pressure, oil pressure and deflection degree of diaphragm were analysed during a certain period of compression process. Highest pressure and deflection were found in the condition of high bulk modulus of $7{\times}10^9$.

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Development of piston contact mechanism for radial piston pump (레이디얼 피스톤 펌프의 피스톤 접촉 메커니즘 개발)

  • Ham, Y.B.;Cha, J.G.;Kim, D.M.;Kong, T.W.;Yun, S.N.;Ahn, K.Y.;Kweon, B.S.
    • Transactions of The Korea Fluid Power Systems Society
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    • v.7 no.1
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    • pp.1-5
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    • 2010
  • This paper presents the experimental results of the radial piston type oil pump with new mechanism for a metal diaphragm hydrogen compressor. Generally, metal diaphragm type hydrogen compressor systems are operated by oil hydraulic power. In this system an oil compensating pump has been demanded to compensate for a leakage oil head chamber. The metal diaphragm type hydrogen compressor consists of an oil compensating pump, commonly used hydraulic piston pump and driven by main crank shaft. The radial piston type oil compensating pump with new rolling contacted piston mechanism is developed and experimented. The developed piston element of the radial piston pump consists of piston, steel ball, return spring, two check valves, eccentric cam and ball racer. In this study, designed 4 type pistons as and orifice hole. Operating characteristics and pressure ripple characteristics are tested under no load to 60bar loaded with every 20bar increasing step and pressure ripple and flow rate are experimentally investigated.

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Effect of Snubber-Array on Variation of Pressure Characteristics in Reciprocating Hydrogen Compression

  • Chung, Han-Shik;Rahman, M. Sq.;Lee, Gyeong-Hwan;Jin, Zhenhua;Kim, Jeong-Hyeon;Jeong, Hyo-Min
    • Journal of Advanced Marine Engineering and Technology
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    • v.33 no.7
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    • pp.1034-1043
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    • 2009
  • Hydrogen energy is becoming popular day by day due to its renewability and pollutaaant free natures. Hydrogen gas pressure which is after passing through reciprocating compressor part has high pulsation wave form. A unit, snubber is used as compressor components to reduce the harmful pulsation waveform and to remove the impurities in the hydrogen gas. An experiment has been conducted to investigate the pulsation reduction performance of different arrangement of snubber i.e. snubber array used in reciprocating compression system. Analyzing the snubber array experimental data, it is found that the pressure fluctuations are reduced from 90.1977% ~ 92.6336% with pressure loss 1.5013% ~ 4.9034% for compressor operation at different speed which ensure the good performance of snubber-array as pulsation damper in hydrogen compressing system.