• Title/Summary/Keyword: 셀 제조

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Influence of Ultrasonic Treatment and Nano-Clay content on the Properties of Nano-Clay/Polyurethane Foam (초음파 처리와 나노클레이 농도가 나노클레이/폴리우레탄 폼의 물성에 미치는 영향)

  • Her, Kiyoung;Lim, Soonho;Kim, Daeheum
    • Korean Chemical Engineering Research
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    • v.47 no.2
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    • pp.208-212
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    • 2009
  • The nano-clay is widely used in polymer-nanocomposites due to the high aspect ratio, heat resistance and nano-scale dimension. In recent researches, the thermal and mechanical properties of polyurethane foam were improved with introducing the nano-clay. In this study, we describe the influence of ultrasonic treatment and content of nano-clay on properties of polyurethane foam. The nano-clay/polyurethane foam were characterized using their recovery time, compressive deflection, cell morphology and tensile test. The ultrasonic treatment was very effective for dispersion of nano-clay. Moreover, we found that introducing over 3 wt% of nano-clay bring the decrease of properties due to the poor dispersion. Expecially, ultrasonically treated 20A/polyurethane foam(1 wt%) showed greatly improved properties, such as homogeneous cell size and good dimension stability. We expect that our results could be applied to insulating materials for construction.

Process Management Systems for Integrated Real-Time Shop Operations in Heterogeneous Multi-Cell Based Flexible Manufacturing Environment (이기종 멀티 셀 유연생산환경에서의 실시간 통합운용을 위한 공정관리 체계)

  • Yoon, Joo-Sung;Nam, Sung-Ho;Baek, Jae-Yong;Kwon, Ki-Eok;Lee, Dong-Ho;Lee, Seok-Woo
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.22 no.2
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    • pp.281-286
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    • 2013
  • As the product lifecycle is getting shorter and various models should be released to respond to the needs of customers and markets, automation-based flexible production line has been recognized as the core competitiveness. According to these trends, system vendors supply cell-level systems such as FMC(Flexible Manufacturing Cell) that is integration of core functions of FMS(Flexible Manufacturing System) and RMC(Reconfigurable Manufacturing Cell) that can easily extend components of FMC. In the cell-based environment, flexible management for shop floor composed of existing job shop, FMCs and RMCs from various system vendors has emerged as an important issue. However, there could be some problems on integrated operation between heterogeneous cells to use vendor-specific cell controllers and on seamless information flow with high level systems such as ERP(Enterprise Resource Planning). In this context, this paper proposes process management systems supporting integrated shop operation of heterogeneous multi-cell based flexible manufacturing environment: First of all, (1) Integrated Shop Operation System to apply the process management system is introduced, and (2) Multi-Layer BOP(Bill-Of-Process) model, a backbone of the process management system, is derived with its data structure. Finally, application of the proposed model is illustrated through system implementation results.

A New Manufacturing Technology and Characteristics of Trench Gate MOSFET (새로운 트렌치 게이트 MOSFET 제조 공정기술 및 특성)

  • Baek, Jong-Mu;Cho, Moon-Taek;Na, Seung-Kwon
    • Journal of Advanced Navigation Technology
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    • v.18 no.4
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    • pp.364-370
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    • 2014
  • In this paper, high reliable trench formation technique and a novel fabrication techniques for trench gate MOSFET is proposed which is a key to expend application of power MOSFET in the future. Trench structure has been employed device to improve Ron characteristics by shrinkage cell pitch size in DMOSFET and to isolate power device part from another CMOS device part in some power integrated circuit. A new process method for fabricating very high density trench MOSFETs using mask layers with oxide spacers and self-align technique is realized. This technique reduces the process steps, trench width and source and p=body region with a resulting increase in cell density and current driving capability and decrease in on resistance.

The Effect of Additives on Sound Absorption Coefficient of Polyurethane Foam (폴리우레탄폼의 흡음율에 대한 첨가제의 영향)

  • Park, Nam-Cook;Kim, Young-Chul;Park, Chong-Rai
    • Applied Chemistry for Engineering
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    • v.8 no.2
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    • pp.197-203
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    • 1997
  • The effect of additives on the mechanical properties of polyurethane foam were investigated. The resin used in this study was prepared by adding catalyst, surfactant and cross-linker to both KONIX FA-703 polyether polyol(80%) and KONIX FA-733 polyether polyol(20%). The polyurethane was foamed by adding equivalent amount of isocyanate(TDI-80, prepolymer M-200, pure MDI) to the resin and was used in property measurements after 72 hours hardening. The physical properties of polyurethane foam were investigated in terms of density, tensile strength, tear strength, elongation, sound absorption coefficient and gel profile measurements. The effects of surfactant on the cell size was investigated by scanning electron microscopy(SEM). The sound absorption coefficient was directly related to the cell size. The physical properties were improved with increasing amount of surfactant(L-5309) until 1.0 part per hundred polyol(1.0pphp).

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Electrochemical Characteristics of Hybrid Capacitor using Core-shell Structure of MCMB/Li4Ti5O12 Composite (Core-shell 구조의 MCMB/Li4Ti5O12 합성물을 사용한 하이브리드 커패시터의 전기화학적 특성)

  • Ko, Hyoung Shin;Choi, Jeong Eun;Lee, Jong Dae
    • Korean Chemical Engineering Research
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    • v.52 no.1
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    • pp.52-57
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    • 2014
  • The MCMB-$Li_4Ti_5O_{12}$ with core-shell structure was prepared by sol-gel process to improve low cycle capability of MCMB in this study. The electrochemical characteristics were investigated for hybrid capacitor using MCMB-$Li_4Ti_5O_{12}$ as the negative electrode and $LiMn_2O_4$, Active carbon fiber as the positive electrode. The electrochemical behaviors of hybrid capacitor using organic electrolytes ($LiPF_6$, EC/DMC/EMC) were characterized by charge/discharge, cyclic voltammetry, cycle and impedance tests. The hybrid capacitor using MCMB-$Li_4Ti_5O_{12}/LiMn_2O_4$ electrodes had better capacitance than MCMB hybrid systems and was able to deliver a specific energy with 67 Wh/kg at a specific power of 781 W/kg.

Studies of Liquid Crystal Alignment on the Photosensitive Polyvinylfluorocinnamate (광감성 폴리비닐플루오로신나메이트의 액정 배향에 관한 연구)

  • Kim, Dong-Soo;Ahn, Won-Sool;Ha, Ki-Ryong;Buluy, O.;Reznikov, Yu.
    • Polymer(Korea)
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    • v.31 no.5
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    • pp.393-398
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    • 2007
  • We studied the mechanism of liquid crystal alignment on polyvinylfluorocinnamate (PVCN-F) films which were irradiated by UV using polarized fourier transform infrared (FT-IR) spectroscopy and ultraviolet/visible (UV/Vis) spectroscopy. UV irradiation of PVCN-F films caused decrease of vinylene -C=C- stretching peak area at $1638cm^{-1}$ and shift of conjugated C:0 stretching vibration at $1712cm^{-1}\;to\;1734cm^{-1}$ which is caused by nonconjugated C=O stretching nitration. To study the orientation direction of 5CB liquid crystal (LC) molecules in the liquid crystal cell with PUV irradiation, rubbing treatment or without any treatment on the PVCN-F alignment layer, we used polarized FT-IR dichroism technique. We successfully measured 5CB LC alignment directions, which are perpendicular to the irradiated PUV polarization direction and parallel to the rubbing direction in the liquid crystal cell without using dichroic dyes.

The Preparation and Property of Carbon Foams from Carbon Black Embedded Pitch Using PU Template (카본블랙이 내첨된 핏치로부터 폴리우레탄 조공제를 이용한 탄소 폼의 제조 및 특성)

  • Lee, Sangmin;Kim, Ji-Hyun;Jeong, Euigyung;Lee, Young-Seak
    • Korean Chemical Engineering Research
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    • v.54 no.2
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    • pp.268-273
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    • 2016
  • To improve mechanical strength of carbon foams, the carbon black (CB) added carbon foams were fabricated by impregnating different contents of carbon black (CB) and mesophase pitch using polyvinyl alcohol (PVA) solution into polyurethane foam and being followed by heat treatment. The cell wall-thicknesses of carbon foams were controlled by adding amounts of CB, and it was confirmed that the compressive strength of carbon foams was increased as increasing cell wall-thickness. The compressive strength had the highest value of $0.22{\pm}0.05MPa$ with the highest bulk density of $0.44g/cm^3$ when adding 5 wt% CB in carbon foam. However, the thermal conductivity was decreased by adding CB in carbon foam. The results indicated that the thermal conductivities of carbon foams were reduced by increased interlayer spacing ($d_{002}$) with the addition of CB in carbon foams.

Flame Retardancy and Physical Properties of Polyurethane Foam with Expandable Graphite (팽창 흑연을 포함한 폴리우레탄 폼의 난연 및 물성 변화 연구)

  • Bae, Sung-Jun;Park, Ji-Hyeon;Go, Jae-Wang;Choi, Pil-Jun;Lee, Jae-Yeon;Sur, Suk-Hun
    • Journal of Adhesion and Interface
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    • v.20 no.3
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    • pp.96-101
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    • 2019
  • In this study, the flame retardant and physical properties of the expandable graphite/polyurethane foam composites were considered by the addition of expandable graphite. The tensile strength of expandable graphite/polyurethane foam composites decreased with the content of the expandable graphite and the analysis of cell shape by SEM has shown that as the expandable graphite content increases, the cell becomes uneven and collapses. As the results of the compressive strength, density and air permeability tests, it was found that density and as the content of the expandable graphite increased, the compressive strength of the composites increased but air permeability decreased. When the amount of expandable graphite was added at 10 phr or higher, the foam has excellent flame retardation performance. Analysis of the degree of diffraction by X-ray diffraction (XRD) showed that as the content of the expandable graphite increased, the crystal peak of the graphite appeared near $2{\theta}=26^{\circ}$.

Development of virtual reality contents for vocational education Research on Semiconductor production line Clean Room Tour (직업교육을 위한 가상현실 콘텐츠 구현 반도체 생산라인 클린룸 투어 VR 중심으로)

  • Lee, Sun-Min
    • The Journal of the Convergence on Culture Technology
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    • v.9 no.1
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    • pp.191-197
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    • 2023
  • The purpose of the study was to provide an educational environment for designing and producing virtual reality practice contents that can be used in semiconductor production lines and clean rooms. Through this process, the user can acquire practical knowledge through experiences close to reality, such as experiencing the main semiconductor solar cell manufacturing facilities as well as procedural knowledge before and after entering the clean room.. In particular, it provides users with an immersion experience close to reality by creating an environment for experiential content necessary for semiconductor and solar cell manufacturing processes and clean room entrance procedure experiential content, which is expected to improve education immersion, realism, cost, efficiency, and education satisfaction. Depending on the characteristics of Dangerous, Impossible, Counter-productive etc, immersive content makes learners immersed in the learning content, induces proactive/active learning, and embodies the learning content, resulting in positive results in the field of improving educational effectiveness.

R&D Status of Na/NiCl2 Battery (Na/NiCl2 전지의 연구 개발 동향)

  • Kim, Hyun-Soo;Lee, Sang-Min
    • Journal of the Korean Electrochemical Society
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    • v.15 no.3
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    • pp.124-134
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    • 2012
  • Environmental concerns over the use of fossil fuels and their resource constraints have spurred increasing interest of renewable energy, and the needs for energy storage from the renewable resources is getting rapidly increase. Na/$NiCl_2$ cell could be use electric vehicles as well as energy storage, because it has a high energy-efficiency, environmental-friendly, low cost. However, there remain several issues on improvement of materials, component, cell design, and process, to use in broad applications and to penetrate to market. This paper offers a comprehensive review on R&D status of the structure, chemistry, key materials, and cell design & manufacture for Na/$NiCl_2$ cells.