• Journal of Korean Society of Industrial and Systems Engineering
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• v.28 no.1
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• pp.140-146
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• 2005

This study presents the new dispatching rules of job shop scheduling with auxiliary resource constraint to improve the schedule performance measures related to completion time and due dates. The proposed dispatching rules consider the information of total work remaining and machine utilization to decrease mean flowtime and mean tardiness. The results of computer experiments show that those schedule performances are significantly improved by using the new dispatching rules. The results provide guidance for the researchers and practitioners of auxiliary resource constrained job shop scheduling to decrease mean flowtime and mean tardiness.

• Journal of Korean Society of Industrial and Systems Engineering
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• v.20 no.43
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• pp.81-89
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• 1997

This study is concerned with the scheduling problems in flexible manufacturing systems(FMSs). The scheduling problem in FMSs is a complex one when the number of machines and jobs are increased. Thus, a heuristic method is recommended in order to gain near-optimal solutions in a practically acceptable time. The purpose of this study is to develope a machine and AGV dispatching algorithm. The proposed dispatching algorithm is a on-line scheduling algorithm considering the due date of parts and the status of the system in the scheduling process. In the new machine and AGV dispatching algorithm, a job priority is determined by LPT/LQS rules considering job tardiness. The proposed heuristic dispatching algorithm is evaluated by comparison with the existing dispatching rules such as LPT/LQS, SPT/LQS, EDD/LQS and MOD/LQS. The new dispatching algorithm is predominant to existing dispatching rules in 100 cases out of 100 for the mean tardiness and 89 cases out of 100 for the number of tardy jobs.

• Journal of Korean Society of Industrial and Systems Engineering
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• v.31 no.4
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• pp.21-28
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• 2008

본 연구는 반도체 제조공정에서 사용되는 단일 Burn-In oven에서의 Total weighted earliness와 Tardiness를 최소화하기 위한 생산 스케줄링을 결정하는 문제를 다룬다. 본 연구에서는 모든 작업은 상시에 시작가능하고 각각은 서로 다른 가중치를 가지고 있다고 가정하였다. 일반적으로 단일 Burn-In oven은 다양한 작업들이 동시에 가능한 Batch processing 기계이다. 따라서 다양한 작업들로 구성된 하나의 Batch의 Processing time은 그 Batch 내에 있는 가장 긴 Processing time을 가지는 작업에 의해 결정된다. 본 연구에서 Batch size는 미리 결정되지 않은 상황이라고 가정한 후, 최적의 Batch 개수와 작업의 순서를 결정하기 위해 유전자 알고리즘을 적용하였다. 수리적 예제를 통해서 다양한 접근방법의 성능들을 비교한 결과, 유전자 알고리즘이 Total weighted earliness와 Tardiness를 최소화하는데 가장 뛰어난 성능을 가지고 있음을 알 수 있다.

• Journal of Korea Society of Industrial Information Systems
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• v.4 no.2
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• pp.81-87
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• 1999

This paper discusses a bicriterion approach to sequencing with time/cost trade-offs. The first problem is to minimize the total flow time and the maximum tardiness. And second is to the maximum tardiness and resource allocation costs. This approach, which produces an efficient flintier of possible schedules, has the advantage that it does not require the sequencing criteria to be measurable in the same units as the m allocation cost. The basic single machine model is used to treat a class of problems in which the sequencing objective is to minimize the maximum completion penalty. It is further assumed that resource allocation costs can be represented by linear time/cost function.

• Journal of Korean Institute of Industrial Engineers
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• v.40 no.2
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• pp.215-222
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• 2014

This paper provides a real-time loading strategy for batch processing machines in which a number of jobs are simultaneously processed as a batch. The batch processing machines can be seen in both manufacturing industries (e.g., semiconductor, automobile and metal working) and service industries (transportation vehicles, mail shipment and theme park). This paper focuses on batch processing machines in semiconductor manufacturing. We present a look-ahead loading strategy for tardiness minimization where future arrivals and due dates are taken into consideration. Simulation tests are performed on the presented strategy and some existing loading heuristics under various production settings with different traffic intensities and forecasting errors. Experimental results show that our strategy provides the performance of good quality.

• Journal of Korean Institute of Industrial Engineers
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• v.35 no.4
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• pp.266-279
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• 2009

This paper focuses on the problem of scheduling wafer lots with limited waiting times between pairs of consecutive operations in a semiconductor wafer fabrication facility. For the problem of minimizing total tardiness of orders, we develop a priority rule based scheduling method in which a scheduling decision for an operation is made based on the states of workstations for the operation and its successor or predecessor operation. To evaluate performance of the suggested scheduling method, we perform simulation experiments using real factory data as well as randomly generated data sets. Results of the simulation experiments show that the suggested method performs better than a method suggested in other research and the one that has been used in practice.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.11 no.3
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• pp.1095-1100
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• 2010

Customer satisfaction is a main issue in the modern competitive industrial environment. So quality and productivity are the most important requisites. This paper presents a method for effective real time dispatching for parallel machines with multi product that minimizes mean tardiness and maximizes the quality of the product. In this paper, the effectiveness of the method has been examined in the simulation and compared with other dispatching methods. Using this method presented in this paper, companies can improve customer satisfaction.

• Journal of Korean Institute of Industrial Engineers
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• v.25 no.1
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• pp.35-46
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• 1999

The introduction of general purpose machining centers and the information system based on computer network has added a new control problem to the classical job shop control problems: a routing problem. A routing problem is to determine the machine on which a part will be processed. The modern manufacturing systems are given much system status information including the arrival time of the future parts via the computer network for automation. This paper presents and tests the performance of a routing procedure, LARP(Look-Ahead Routing Procedure) which uses look-ahead information on the future arrival of parts in the system. The manufacturing system considered in this paper has multi-stations which consists of general purpose machines and processes parts of different types. The application of LARP under many operating conditions shows that the reduction of part flow time and tardiness from the cases without using this information is up to 8% for flow time and 21% for tardiness. The procedure introduced here can be used for many highly automated systems such as an FMS and a semi-conductor fabrication system for routing where the arrivals of parts in the near future are known.

• Journal of Korean Institute of Industrial Engineers
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• v.21 no.1
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• pp.85-101
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• 1995

Automated Guided Vehicles(AGVs) are widely used in computer integrated manufacturing(CIM) systems for material handling purposes. Although automated guided vehicles provide higher levels of flexibility and computer integrability, the installations are limited in number and one of the critical reasons lies in the complexity involved in the operation. The main objective of this research is to alleviate this problem by proposing efficient integrated operational control methods for AGV-based CIM systems. Particularly, this research is concerned with the mixed problem of dispatching automated guided vehicles and scheduling machines operation. The proposed dynamic heuristic algorithm uses various priority schemes and relevant information concerning the load of the system, the status of queues, and the position of AGVs in the scheduling process. The scheduling decision process is hierarchical in the sense that different decision criteria are applied sequentially to identify the most appropriate part to be served. This algorithm consists of two sections, the section of part selection by AGVs for the next service whenever an AGV completes the current assignment, and the section of part selection by machines for next service whenever a machine completes the current operation. The proposed algorithm has been compared with other scheduling schemes using the performance measure of mean flow-time and mean tardiness. Simulation results indicate that the proposed algorithm can reduce the mean flow-time and mean tardiness significantly.

• Journal of Korean Institute of Industrial Engineers
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• v.30 no.2
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• pp.107-119
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• 2004

A study on the following parallel machine problem is addressed in this research. An order is completed only when a given number of processes (cycle) are repeated. Anew cycle is possible only upon the completion of the previous cycle. Orders are classified into job group according to product feature. For a machine to switch to a different job group from the currently processing one a major setup is required while a minor setup time is inserted in between two jobs of the same job group. The objective of the study is to find a schedule that minimizes total weighted tardiness. An initial solution is obtained by the RATCS(Restricted Apparent Tardiness Cost with Setup) rule, and a Tabu search is applied to improve the solution. Numerical examples are also presented.