• 제목/요약/키워드: tape Casting

검색결과 226건 처리시간 0.026초

유한요소법에 의한 적층형 세라믹 히터의 전극 패턴 최적화 (Optimization of Electrode Pattern for Multilayer Ceramic Heater by Finite Element Method)

  • 한윤수;김시연;여동훈
    • 한국전기전자재료학회논문지
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    • 제30권12호
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    • pp.776-781
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    • 2017
  • In this study, we investigated the effect of electrode pattern design on the thermal shock resistance and temperature uniformity of a ceramic heater. A cordierite substrate with a low thermal expansion coefficient was fabricated by tape casting, and a tungsten electrode was printed and used as a heating element. The temperature distribution of the ceramic heater was calculated by a finite-element method (FEM) by considering various electrode patterns, and the tensile stress distribution due to the thermal stress was calculated. In the electrode pattern with a single-line width, the central part of the ceramic heater was heated to the maximum temperature, and the position of the ceramic heater having a double-line width was changed to the maximum temperature, depending on the position of the minimum line width pattern. The highest tensile stress was found along the edges of the ceramic heater. The temperature gradient at the edge determined the tensile stress intensity. The smallest tensile stress was observed for electrode pattern D, which was expected to be advantageous in resisting thermal shock failures in ceramic heaters.

배향된 질화규소 휘스커 종자를 함유한 질화규소 세라믹스의 미세구조에 관한 연구 (Microstructural Development of $Si_3N_4$ Ceramics Containing Aligned ${\beta}-Si_3N_4$ Whisker Seeds)

  • 배병찬;박동수;서원찬;방국수;박찬
    • 한국해양공학회지
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    • 제23권5호
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    • pp.32-38
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    • 2009
  • Silicon nitride samples with aligned whisker seeds were prepared with different amounts of yttria and alumina as the sintering additives. Their sintering behaviors and the microstructural developments between $1850^{\circ}C$ and $2050^{\circ}C$ were examined. The sample with larger amount of the sintering additives showed faster densification and grain growth. Even though addition of the aligned whisker seeds slightly retarded densification of silicon nitride, it improved the flexural strength and the fracture toughness. Both the flexural strength and the fracture toughness of silicon nitride with the aligned whisker seeds were increased as the amount of the sintering additives was increased.

이동통신용 적층형 칩 대역통과 필터의 설계 및 제작 (Design and Fabrication of Multilayer Chip Band Pass Filter for Mob ice Communication)

  • 윤중락;박종주;이석원;이헌용
    • 마이크로전자및패키징학회지
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    • 제6권3호
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    • pp.19-24
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    • 1999
  • 이동통신 부품용으로 이용되는 적층 칩 대역통과 필터를 설계, 제작하였으며 설계된 칩 필터의 크기는 4.5 $\times$ 4.4 $\times$ l.8[mm]이고 중심주파수 및 통과대역은 700[MHz]$\pm$15[MHz], 삽입손실은 3.0[dB]이하이다. 적층 칩 필터의 제조는 $BiNbO_4$에 CuO 0.06wt%, $V_2O_5$ 0.lwt%를 첨가한 조성을 이용하였으며 테이프 캐스팅 후 AE 전극을 스크린 프린팅하여 제작하였다. 제작된 칩 필터의 삽입손실과 중심주파수 및 통과대역은 2.58[dB]와 692.5$\pm$15[MHz]로서 중심주파수는 설계 결과보다 7.5[MHz] 낮았으나 그외의 특성은 설계 결과와 유사함을 볼 수 있었다.

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BiNbO$_{4}$ 세라믹스를 이용한 LC 필터에 관한 연구 (Expermintal Fabrication of LC Filter of BiNbO$_{4}$ ceramics)

  • 고상기;김경용;최환;박동철
    • 전자공학회논문지D
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    • 제35D권4호
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    • pp.9-17
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    • 1998
  • BiNbO$_{4}$ ceramics with 0.07wt% V$_{2}$O$_{5}$ and 0.03wt% CuO (BNC3V7) sintered at 900 .deg. C where it is possible for these to be co-fired with ag electronde. Dielectric constant of 44.3 TCF (Thermal Coefficient of resonance Frequency) of 2 ppm/.deg. C and Qxf value 22,000 GHz can be obtained from BNC3V7. the laminatedchip LC filter is indispensible to the minimaturization of PCS (Personal Communication System) terminals. Therefore, multilayer type BPF has been fabricated by screen-printing with silver electrode after tape casting. The simulated characteristics of the fabricated filters sintered at 900.deg. C werecomparedwith the designed ones. for Band Pass Filter widths was similar that ofdesigned ones. For Low Pass Filter (LPF), insertion loss value of band pass widths (2.4 dB) which is a few higher than that of designed (1dB), but characteristization of band pass widths was similar that of designed ones.s.of designed ones.s.

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Reactive Templated Grain Growth법에 의해 제조된 (Bi0.5Na0.5)TiO3-BaTiO3 세라믹스의 압전 특성 (Piezoelectric properties of (Bi0.5Na0.5)TiO3-BaTiO3 ceramics prepared by reactive templated grain growth method)

  • 안병국
    • 센서학회지
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    • 제16권3호
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    • pp.234-239
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    • 2007
  • Crystallographically {h00}-oriented $0.94(Bi_{0.5}Na_{0.5})TiO_{3}-0.06BaTiO_{3}$ (0.94BNT-0.06BT) ceramics was prepared by the Reactive Templated Grain Growth (RTGG) method using the $Bi_{4}Ti_{3}O_{12}$ template. The sheets prepared by tape-casting of slurries containing the templates and starting materials are cut, laminated, and pressed. Then burn-out and sintering was conducted. Also, to compare with the 0.94BNT-0.06BT ceramics prepared by the RTGG method another 0.94BNT-0.06BT ceramics was prepared by the solid-state method. In the optimum of this experiments range, the degree of orientation of the 0.94BNT-0.06BT ceramics prepared by the RTGG method was texture fraction${\approx}92%$ and the piezoelectric constant($d_{33}$) and coupling factor($k_{p}$) was obtained to $d_{33}{\approx}205{\;}pC/N$, $k_{p}{\approx}0.33%$, respectively.

Anode supports에 전사지를 이용 적층한 cell 구조 및 AFL 형성에 따른 출력 특성

  • 안용태;최병현;지미정;구자빈;신상호;최진훈;황해진
    • 한국재료학회:학술대회논문집
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    • 한국재료학회 2012년도 춘계학술발표대회
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    • pp.96.2-96.2
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    • 2012
  • 고체산화물연료전지(SOFC) cell은 cathode, electrolyte 및 cathode층으로 구성되어져 있는데, 이 cell의 적층은 EVD, CVD, sputtering등의 기상공정과 screen printing, tape casting, dip coating등의 습식 공정으로 제조한다. 적층 공정의 경우 supports의 크기와 형태에 따라 적용에 어려움이 있다. 따라서 본 연구에서는 적층공정의 문제점을 해결코자 전사지를 제조하여 평관형 anode supports 위에 적층하여 cell을 제조하였다. 전사지를 이용한 적층방법은 매우 간단하고 두께와 형상제어가 쉽게 가능하였다. 본 연구를 상세히 언급하면 평관형 anode 지지체를 압출법을 통해 제작하였고, 반소된 지지체 위에 anode function layer와 electrolyte(YSZ)층을 형성한 후 $1400^{\circ}C$ 동시 소결하여 치밀한 전해질 층을 형성하였다. 그 후 cthode층을 형성한 후, $1200^{\circ}C$에서 2시간 소결하여 porous한 전극층을 형성하여 cell을 제작하였다. 그 후 Anode supporter위에 전사지를 이용하여 적층한 경우 cell 소결정도를 SEM으로 관찰하였고, 전기화학특성으로는 출력과 분극저항을 측정하였다. 이를 통해 새로운 구성소재 증착방법 즉 전사지를 이용하는 방법을 개발하였다.

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다양한 분산제에 의한 AlN-Y2O3 혼합분말의 비수계 용매 중 분산특성 (Dispersion Characteristics of AlN-Y2O3 Powder Mixture by Various Dispersants in Non-aqueous Solvents)

  • 김신;방상우;황인준;윤상옥;신현호
    • 한국세라믹학회지
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    • 제51권4호
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    • pp.324-331
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    • 2014
  • The dispersion characteristics of AlN-4.5 wt% $Y_2O_3$ powder mixture by various dispersants were investigated in ethanol and methyethly-ketone (MEK) solvents. In general, the cationic polymer dispersants demonstrated superior dispersion of the powder as compared to the non-ionic ester-type dispersants or anionic phosphate-ester-based ones. The dispersion performance of the cationic polymer dispersants was sensitive to the type of solvent. An anhydric maleic-acid-based graft copolymer dispersant, AFB-1521, demonstrated a very good dispersion capability in ethanol but exhibited a much inferior dispersion in MEK. On the other hand, the dispersion of the powder mixture was very good with a phosphate-ester-based block polymer dispersant, BYK-111, in MEK solvent, while dispersionwas much degraded in ethanol.

저온 소결 조제에 따른 PMN-PZ-PT 후막 세라믹 특성 (Characteristics of PMN-PZ-PT Thick Film Ceramic by Low-Temperature Sintering Aids)

  • 정명원;전대우;김진호;이영진
    • 한국전기전자재료학회논문지
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    • 제29권8호
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    • pp.476-482
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    • 2016
  • Convectional PZT based piezoelectric ceramics have to sinter at high temperature about $1,200^{\circ}C$ for their suitable electrical properties. However, some issues: low temperature sintering piezoelectric ceramic composition and reliable internal electrode, have recently attracted a great deal of interest as a highly efficient multi-layered piezoelectric ceramics. In order to optimize low temperature sintering conditions of thick-film PMN-PZ-PT ceramic, it was investigated sintering and piezoelectric properties according to the change of $LiBiO_2$ contents. Thus, the superior piezoelectric properties were found at the pallet type PMN-PZ-PT optimized with low sintering processing at $925^{\circ}C$ including 7 wt% $LiBiO_2$ sintering aid. Consequentially, we successfully manufactured thick-film PMN-PZ-PT ceramics, which had superior piezoelectric and dielectric properties, with 5 wt% of $LiBiO_2$ sintering aid at temperature of $900^{\circ}C$.

광전극 두께와 표면적 변형에 따른 DSSC의 효율 특성 (DSSCs Efficiencies of Photo Electrode Thickness and Modified Photo Electrode Surface Area)

  • 권성열;양욱;주택원
    • 한국전기전자재료학회논문지
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    • 제27권2호
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    • pp.115-120
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    • 2014
  • Photo electrode is an important component for DSSC. DSSCs electrical characteristics and efficiencies fabricated with different $TiO_2$ photo electrodes thickness and modified phoro electrode surface area were studied. $11{\mu}m$ $TiO_2$ photo electrode shows a 4.956% efficiency. The highest short circuit current density was a $9.949mA/cm^2$. Efficiencies and short circuit current density increased as tape casting thickness decreased. Modified surface area of the photo electrode by needle stamp processing were studied. 200 times needle stamp processing on photo electrodes shows a highest 5.168% efficiency. Also the short circuit current density was a $10.261mA/cm^2$.

에폭시계 본딩 필름의 공정조건에 따른 미세 패턴 형성에 관한 연구 (Study of Epoxy Bonding Film Process Condition on Micro-pattern Formation)

  • 김승택;정연경;박세훈;유명재;박성대;이우성
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2008년도 하계학술대회 논문집 Vol.9
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    • pp.340-341
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    • 2008
  • 본 논문에서는 미세 패턴을 구현하기 위해 폴리머 소재의 조성에 따른 공정의 영향에 대해서 연구를 하였다. 제작된 본딩 필름은 난연계 에폭시수지와 고내열 특성을 위해서 경화제 조화 성분 폴리머를 이용하였다. 또한, CTE 값을 향상하기 위해서 필러로서 SiO2 분말을 이용하였다. 조성물은 혼합하여 슬러리를 만들고, 테입 캐스터를 이용하여 필름을 제작하였다. 제작된 필름은 150 및 160도의 온도에서 가열 가압하여 경화하였다. 제작된 수지는 유전율 3.2의 유전율과 loss tan 6값이 0.015값을 나타내었다. 또한 제작된 본딩 필름의 조화특성 연구를 위해서 경화조건, 스웰링 조건, 디스미어 시간에 따른공정 변화의 영향에 대해 고찰하였으며 제작된 시편의 조도는 SEM으로 관찰하여 조화성분 함량에 따른 최적 조건을 선정하였다.

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