• 제어로봇시스템학회:학술대회논문집
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• 2001.10a
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• pp.35.3-35
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• 2001

Developed is an optical auto-inspection system to detect some microscopic defects on the Inside surface of the hydraulic automobile brakes at the production line. A small cylindrical detection module with a solid laser source at its center has two rings of optical fibers to separately collect light reflected and scattered from the defects on the surface. The cylindrical brake part rotates with respect to the detection module that will move parallel to the rotational axis of the cylinder. Thus, the optical module can scan the whole inside surface area. The automatic detection of the defects is to compare the intensity distributions ...

• Korean Journal of Optics and Photonics
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• v.20 no.2
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• pp.134-140
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• 2009

In this study, the influence of surface roughness on light scattering from Au pads on a PCB surface was investigated. Angular distributions of light scattered from Au pads with different surface roughness were measured for several incident angles. Diffusely-scattered light could be separated by using the fact that the amount of specularly-scattered light was directly related to surface roughness. The separated diffuse term was curve-fitted with a physics-based model, and then the related scattering parameters were extracted and compared with measured parameters.

• Smart Structures and Systems
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• v.18 no.3
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• pp.601-623
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• 2016

Precast concrete elements are widely used in the construction of buildings and civil infrastructures as they provide higher construction quality and requires less construction time. However, any abnormalities in precast concrete surfaces such as non-flatness or distortion, can influence the erection of the elements as well as the functional performance of the connections between elements. Thus, it is important to undertake surface flatness and distortion inspection (SFDI) on precast concrete elements before their delivery to the construction sites. The traditional methods of SFDI which are conducted manually or by contact-type devices are, however, time-consuming, labor-intensive and error-prone. To tackle these problems, this study proposes techniques for SFDI of precast concrete elements using laser scanning technology. The proposed techniques estimate the $F_F$ number to evaluate the surface flatness, and estimate three different measurements, warping, bowing, and differential elevation between adjacent elements, to evaluate the surface distortion. The proposed techniques were validated by experiments on four small scale test specimens manufactured by a 3D printer. The measured surface flatness and distortion from the laser scanned data were compared to the actual ones, which were obtained from the designed surface geometries of the specimens. The validation experiments show that the proposed techniques can evaluate the surface flatness and distortion effectively and accurately. Furthermore, scanning experiments on two actual precast concrete bridge deck panels were conducted and the proposed techniques were successfully applied to the scanned data of the panels.

• Proceedings of the KSR Conference
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• 2010.06a
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• pp.571-582
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• 2010

Typically nondestructive inspection methods of the large gear units are applied to penetrate non-destructive inspection. Nondestructive penetrating inspection put into the small openings of the defect to penetration liquid, remove to excess penetration liquid on the surface of the gear units, spread with developing solution and we can find the small defect by coating with penetration liquid. However, this method has so many issues because of penetrate nondestructive tests on the gear assembly. The steep angle of screw is hard to achieved full penetration and has the problem to remove the excess. In contrast, the magnetic nondestructive inspection is easy to detect subsurface defects and subtle defects. According to the inspection results the stress concentrates in gear surface, some internal defects and microscopic flaws exist on the gear units are not found to penetrate the nondestructive inspection, but magnetic nondestructive inspection could have found many defect. Therefore, a reasonable method of nondestructive inspection for the large gear units is suitable to magnetic nondestructive inspection.

• Journal of the Korean Society for Nondestructive Testing
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• v.32 no.6
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• pp.696-702
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• 2012

In this study, a noncontact laser ultrasonic system is proposed for rail defect detection. An Nd-Yag pulse laser is used for generation of ultrasonic waves, and the corresponding ultrasonic responses are measured by a laser Doppler vibrometer. For the detection of rail surface damages, the shape of the excitation laser beam is transformed into a line. On the other hand, a point source laser beam is used for the inspection of defects inside a rail head. Then, the interactions of propagating ultrasonic waves with defects are examined using actual rail specimens. Amplitude attenuation was mainly observed for a surface crack, and reflections were most noticeable from an internal damage. Finally, opportunities and challenges associated with real-time rail inspection from a high-speed train are discussed.

• Journal of Institute of Control, Robotics and Systems
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• v.14 no.5
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• pp.453-461
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• 2008

In this paper, new inspection method is proposed for the surfaces of lead frame and IC's. Optimal optical system and the accurate algorithm for the surface inspection are needed in machine vision area. The proposed optical system is composed of rectangular oblique light illumination and coaxial light illumination for the higher contrast and the results shows the better performances through experiments. The markings of IC surface are inspected using the accurate proposed method using the partitioned correlation coefficient, and the result shows reduction of under kill ratio compared to the previous method.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 2000.04a
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• pp.115-120
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• 2000

This study is on the application the image processing algorithm for inspection of the aluminium mill strip surface defect. The image of surface defect data was obtained using the CCD camera with the digital signal board. The edge was found from the difference of pixel intensity between the normal image and defect image. Two step were taken to find the edge in the image processing algorithm. First, noise was removed by using the median filter in the image. Second, the edge was sharpened in detail by using the sharpening convolution filter in the image. Canny algorithm was used to defect the exact edge. The defect section was separated from the original image is to find the coordination point p1 and p2 which include the defect image

• 제어로봇시스템학회:학술대회논문집
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• 2000.10a
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• pp.219-219
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• 2000

A Plate type pipe is used for heat exchange in radiator of a vehicle. The pipe has several rooms through which water flows and heat is dissipated into outside . In the case that there are small holes, cracks or some scratches on the plate, the radiators lost their functions due to Leakage. This may result in overheating of engine in a car. Thus, we need to perform the entire inspection of the plate type pipe in advance before assembling the radiator. In manufacturing process of the plate type pipe, the productive speed is very high and that may be performed continuously. So, there is no room to perform the outlook inspection by typical image processing techniques. This paper proposes a new method to inspect the outlook surface of the plate type pipe automatically with high speed. Especially, the sequential processing technique of an algorithm which detects defects on the surfaces of the plate type pipe is proposed for line scan camera which captures line image. To evaluate the inspection performance, a series of experiments is performed.

• 제어로봇시스템학회:학술대회논문집
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• 2001.10a
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• pp.53.3-53
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• 2001

This paper deals with the development of a shape inspection system of the Light Guide Panel(LGP), and the study for the performance of the system. The conventional contact sensing methods have been used to inspect the shape. However the contact-sensing methods have some problems. The contact between a tip of the sensor and the surface of objects make a sensor tip abraded and generate a defect on the surface of objects. In this paper, we employed the Non-Contact Optical Sensor[1] to measure the shape inspection system of LGPs, The Sensor composed of Hologram laser[3] unit used for CD Optical Pickup[2] is low cost and has a good performance to measure a transparent objects. From the results of experiments for LGP shape inspection ...

• Journal of the Korean Society for Precision Engineering
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• v.15 no.12
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• pp.81-88
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• 1998

Measurement and inspection of freeform surfaces are required in reverse design processes. In the case of surface measurement using a touch probe, probe radius compensation affects measuring accuracy. But current industrial practice depends upon an operator's experience to compensate for probe radius. In this paper, an on-the-machine measuring and inspection system for freeform surfaces is studied. Probe radius compensation methodology is investigated by modeling of B-spline surfaces based on digitized data. The accuracy and reliability of the developed system is verified through various kinds of numerical simulations and on-the-machine experiments.