• 제목/요약/키워드: quality control chart

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A Control Chart for Gamma Distribution using Multiple Dependent State Sampling

  • Aslam, Muhammad;Arif, Osama-H.;Jun, Chi-Hyuck
    • Industrial Engineering and Management Systems
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    • 제16권1호
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    • pp.109-117
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    • 2017
  • In this article, a control chart based on multiple dependent (or deferred) state sampling for the gamma distributed quality characteristic is proposed using the gamma to normal transformation. The proposed control chart has two pairs of control limits, which can be determined by considering the in-control average run length (ARL). The shift in the scale parameter of a gamma distribution is considered and the out-of-control ARL is evaluated. The performance of the proposed chart has been shown for different levels of the parameters of the proposed control chart. It is also shown that the proposed chart is better than the Shewhart chart in terms of ARLs. A case study with a real data has been included for the practical usage of the proposed scheme.

The CV Control Chart

  • Kang, Chang-W;Lee, Man-S;Hawkins, Douglas M.
    • 한국품질경영학회:학술대회논문집
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    • 한국품질경영학회 2006년도 추계 학술대회
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    • pp.211-216
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    • 2006
  • Monitoring variability is a vital part of modem statistical process control. The conventional Shewhart Rand S charts address the setting where the in-control process readings have a constant variance. In some settings, however, it is the coefficient of variation, rather than the variance, that should be constant. This paper develops a chart, equivalent to the S chart, for monitoring the coefficient of variation using rational groups of observations.

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런 규칙이 혼합된 슈와르트 관리도의 통계적 설계 (Statistical design of Shewhart control chart with runs rules)

  • 김영복;홍정식;이창훈
    • 품질경영학회지
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    • 제36권3호
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    • pp.34-44
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    • 2008
  • This research proposes a design method based on the statistical characteristics of the Shewhart control chart incorporated with 2 of 2 and 2 of 3 runs rules respectively. A Markov chain approach is employed in order to calculate the in-control and out-of-control average run lengths(ARL). Two different control limit coefficients for the Shewhart scheme and the runs rule scheme are derived simultaneously to minimize the out-of-control average run length subject to the reasonable in-control average run length. Numerical examples show that the statistical performance of the hybrid control scheme are superior to that of the original Shewhart control chart.

미세변동공정관리를 위한 가속수명시험관리도 설계 (Design of ALT Control Chart for Small Process Variation)

  • 김종걸;엄상준
    • 대한안전경영과학회지
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    • 제14권3호
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    • pp.167-174
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    • 2012
  • In the manufacturing process the most widely used $\bar{X}$ chart has been applied to control the process mean. Also, Accelerated Life Test(ALT) is commonly used for efficient assurance of product life in development phases, which can be applied in production reliability acceptance test. When life data has lognormal distribution, through censored ALT design so that censored ALT data has asymptotic normal distribution, $ALT\bar{X}$ control chart integrating $\bar{X}$ chart and ALT procedure could be applied to control the mean of process in the manufacturing process. In the situation that process variation is controlled, $Z_p$ control chart is an effective method for the very small fraction nonconforming of quality characteristic. A simultaneous control scheme with $ALT\bar{X}$ control chart and $Z_p$ control chart is designed for the very small fraction nonconforming of product lifetime.

공정보증을 위한 가속시험 합격판정 관리도 (An Accelerated Test Acceptance Control Chart for Process Quality Assurance)

  • Kim Jong Gurl
    • 대한안전경영과학회지
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    • 제1권1호
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    • pp.123-134
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    • 1999
  • There are several models for process quality assurance by quality system (ISO 9000), process capability analysis, acceptance control chart and so on. When a high level process capability has been achieved, it takes a long time to monitor the process shift, so it is sometimes necessary to develop a quicker monitoring system. To achieve a quicker quality assurance model for high-reliability process, this paper presents a model for process quality assurance when the fraction nonconforming is very small. We design an acceptance control chart based on variable quality characteristic and time-censored accelerated testing. The distribution of the characteristics is assumed to be normal or lognormal with a location parameter of the distribution that is a linear function of a stress. The design parameters are sample size, control limits and sample proportions allocated to low stress. These paramaters are obtained under minimization of the relative variance of the MLE of location parameter subject to APL and RPL constraints.

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로버스트 추정에 근거한 수정된 다변량 $T^2$- 관리도 (Modified Multivariate $T^2$-Chart based on Robust Estimation)

  • 성웅현;박동련
    • 품질경영학회지
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    • 제29권1호
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    • pp.1-10
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    • 2001
  • We consider the problem of detecting special variations in multivariate $T^2$-control chart when two or more multivariate outliers are present. Since a multivariate outlier may reflect slippage in mean, variance, or correlation, it can distort the sample mean vector and sample covariance matrix. Damaged sample mean vector and sample covariance matrix have difficulty in examining special variations clearly, An alternative to detection outliers or special variations is to use robust estimators of mean vector and covariance matrix that are less sensitive to extreme observations than are the standard estimators $\bar{x}$ and $\textbf{S}$. We applied popular minimum volume ellipsoid(MVE) and minimum covariance determinant(MCD) method to estimate mean vector and covariance matrix and compared its results with standard $T^2$-control chart using simulated multivariate data with outliers. We found that the modified $T^2$-control chart based on the above robust methods were more effective in detecting special variations clearly than the standard $T^2$-control chart.

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공정개선 의사결정을 위한 VSI $\bar X$ 관리도의 경제적 설계 (Economic Design of VSI $\bar X$ Control Chart for Decision to Improve Process)

  • 송서일;김재호;정혜진
    • 품질경영학회지
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    • 제35권2호
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    • pp.37-44
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    • 2007
  • Today, the statistical process control (SPC) in manufacture environment is an important role at the process by the productivity improvement of the manufacturing systems. The control chart in this statistical method is widely used as an important statistical tool to find the assignable cause that provoke the change of the process parameters such as the mean of interest or standard deviation. But the traditional SPC don't grasp the change of process according to the points fallen the near control limits because of monitoring the variance of process such as the fixed sampling interval and the sample size and handle the cost of the aspect of these sample point. The control chart can be divided into the statistical and economic design. Generally, the economic design considers the cost that maintains the quality level of process. But it is necessary to consider the cost of the process improvement by the learning effects. This study does the economic design in the VSI $\bar X$ control chart and added the concept of loss function of Taguchi in the cost model. Also, we preyed that the VSI $\bar X$ control chart is better than the FSI $\bar X$ in terms of the economic aspects and proposed the standard of the process improvement using the VSI $\bar X$ control chart.

Multivariate Control Charts for Several Related Quality Characteristics

  • Chang, Duk-Joon;Shin, Jae-Kyoung
    • Journal of the Korean Data and Information Science Society
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    • 제16권2호
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    • pp.467-476
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    • 2005
  • Multivariate control charts for monitoring mean vector of several related quality variables with combine-accumulate approach and accumulate-combine apprach were investigated. Shewhart chart is also proposed to compare the performances of CUSUM and EWMA charts. Numerical comparisons show that CUSUM and EWMA charts are more efficient than Shewhart chart for small or moderate shifts, and multivariate charts based on accumulate- combine approach is more efficient than corresponding multivariate charts based on combine-accumulate approach.

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A Note on the Robustness of the X Chart to Non-Normality

  • Lee, Sung-Im
    • Communications for Statistical Applications and Methods
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    • 제19권5호
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    • pp.685-696
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    • 2012
  • These days the interest of quality leads to the necessity of control charts for monitoring the process in various fields of practical applications. The $\overline{X}$ chart is one of the most widely used tools for quality control that also performs well under the normality of quality characteristics. However, quality characteristics tend to have nonnormal properties in real applications. Numerous recent studies have tried to find and explore the performance of $\overline{X}$ chart due to non-normality; however previous studies numerically examined the effects of non-normality and did not provide any theoretical justification. Moreover, numerical studies are restricted to specific type of distributions such as Burr or gamma distribution that are known to be flexible but can hardly replace other general distributions. In this paper, we approximate the false alarm rate(FAR) of the $\overline{X}$ chart using the Edgeworth expansion up to 1/n-order with the fourth cumulant. This allows us to examine the theoretical effects of nonnormality, as measured by the skewness and kurtosis, on $\overline{X}$ chart. In addition, we investigate the effect of skewness and kurtosis on $\overline{X}$ chart in numerical studies. We use a skewed-normal distribution with a skew parameter to comprehensively investigate the effect of skewness.

제품의 수명특성 관리를 위한 누적점수 관리도의 경제적 설계 (An economic design of CUSCORE control chart for quality characteristics with exponential distribution)

  • Kim, Jong-Gurl;Jeong, Young-Min
    • 한국경영과학회:학술대회논문집
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    • 한국경영과학회 1993년도 추계학술대회발표논문집; 서강대학교, 서울; 25 Sep. 1993
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    • pp.31-39
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    • 1993
  • This paper considers a procedure for the economic design of a cumulative score(CUSCORE) control chart and more sensitive than X-type control chart for small shift to control the mean of a process with a exponentially distributed quality characteristic. An expected loss - cost model as a function of design variables(sample size, sampling interval, scoring limit and decision limit) is derived. Direct search techniques are used to optimize the model subject to ARL in control. Numerical examples and sensitivity analysis of the model are presented. For selected values of situation parameters a comparison study with CUSUM charts is given. CUSCORE control charts compare favourably with CUSUM charts in cost for speedy production process. The proposed control chart can be directly applied for controlling the lifetime characteristics.

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