• Title/Summary/Keyword: fixed-bed reactor

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Comparative Studies on K2CO3-based Catalytic Gasification of Samhwa Raw Coal and Its Ash-free Coal (삼화 원탄과 무회분탄의 촉매(K2CO3) 가스화 반응성 비교 연구)

  • Kong, Yongjin;Lim, Junghwan;Rhim, Youngjoon;Chun, Donghyuk;Lee, Sihyun;Yoo, Jiho;Rhee, Young-Woo
    • Clean Technology
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    • v.20 no.3
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    • pp.218-225
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    • 2014
  • Catalytic gasification of raw coals at mild condition is not realized yet mainly due to deactivation of catalysts via their irreversible interaction with mineral matters in coal. In this work, the gasification behavior of ash-free coal (AFC) was compared with that of the parent raw coal. In order to modify the gasification conditions, the raw coal gasified with fixed variables (water supply, space velocity, temperature, catalysts) in a fixed bed reactor. When catalysts are added by physical mixing method with coal, $K_2CO_3$ was the most effective additives for steam gasification of coal. However, the activity of ash-free coal (AFC) was much less reactive than raw coal due to high temperature extraction in a 1-methylnaphthalene under 30bar at $370^{\circ}C$ for 1 h, almost removed oxygen functional groups, and increased carbonization. The addition of $K_2CO_3$ in AFC achieved higher conversion rate at low temperature ($700^{\circ}C$). At that time, the molar ratio of gases ($H_2/CO$ and $CO_2/CO$) was increased because of water-gas shift reaction (WGSR) by addition of catalysts. This shows that catalytic steam gasification of AFCs is achievable for economic improvement of gasification process at mild temperature.

Development of the Advanced Manganese-Based Sorbent for Hot Coal Gas Desulfurization (고온 석탄 가스 탈황을 위한 개선된 망간계 탈황제 개발)

  • Shon, Byung-Hyun;Choi, Eun-Hwa;Cho, Ki-Chul;Jeon, Dae-Young;Oh, Kwang-Joong
    • Journal of Korean Society of Environmental Engineers
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    • v.22 no.2
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    • pp.291-302
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    • 2000
  • This experiments have been made to develop of manganese-based sorbent for the removal of hydrogen sulfide from hot coal gases. Manganese-based sorbent were tested in an ambient-pressure fixed-bed reactor to determine steady state $H_2S$ concentrations, breakthrough times and feasibility of the sorbent when subjected to cycle sulfidation and regeneration testing. Effects of particle size of sorbent, temperature of sulfidation, regeneration temperature and regeneration characteristics on the $H_2S$ removal efficiency were investigated. Experimental results showed that the $H_2S$ removal efficiency was optimal when the temperature was about $800^{\circ}C$ and the smaller particle size, the better $H_2S$ removal efficiency but in the range of 0.214~0.631mm didn't influence it much. The equilibrium constant(K) is represented as a log(K)=3.396/T-1.1105 and the utilization efficiency of sorbents was about 92% at $800^{\circ}C$. Regeneration in air produced $SO_2$ concentration as high as 8.5% at $800^{\circ}C$, 8.4% at $850^{\circ}C$, and 8.8% at $900^{\circ}C$ and may be used in sulfuric acid production.

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A study on preparation of activated carbon from waste tire (폐타이어로부터 활성탄 제조에 관한 연구)

  • Kim, Jin-Uk;Lim, Ki-Hyuk;Shon, Byung-Hyun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.13 no.2
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    • pp.947-953
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    • 2012
  • In this study we investigated the manufacturing method for the activated carbon using the char from the pyrolysis of waste tire. The physical activation method using the steam in the fixed-bed quartz reactor was used for preparation of activated carbon. The primary experiment parameters are the activation temperature, activation time, heating rate, and the injection quantity of active agent. From the results of pore distribution of activated carbon, the micropore which was made in $850^{\circ}C$ of activation temperature, $5^{\circ}C$/min of heating rate, and 3 hours of activation time was developed in biggest quantity, and mesopore and macropore were developed in the biggest quantity too. The optimum conditions for producing the activated carbon using the pyrolysis residue were $850^{\circ}C$ of activation temperature, 3 hours of activation time, $5^{\circ}C$/min of heating rate, and 3 g $H_2O/char-g{\cdot}hr$ of active agent through this study. The produced activated carbon in these conditions showed that the potentiality of utilization as activated carbon because the BET specific surface area was $517.6m^2/g$ and total pore volume was $0.648cm^3/g$.

Biological conversion of CO2 to CH4 in anaerobic fixed bed reactor under continuous operation (혐기성 고정층 생물반응기의 연속운전을 통한 이산화탄소의 메탄전환)

  • Kim, Jaehyung;Koo, Hyemin;Chang, Wonseok;Pak, Daewon
    • Journal of Energy Engineering
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    • v.22 no.4
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    • pp.347-354
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    • 2013
  • This study was carried out to examine different mole ratio of $H_2/CO_2$ and EBCT using the continuous system in the lab scale throughout biological methods with accumulated hydrogenotrophic methanogen that can convert $CO_2$ to $CH_4$. The experimental-based results with various gas mixtures of mole ratio of 4:1($H_2/CO_2$) and 5:1($H_2/CO_2$), $H_2$ was converted more than 99% conversion rate. In case of $CO_2$, 4:1($H_2/CO_2$) and 5:1($H_2/CO_2$) were $74.45{\pm}0.33%$, $95.8{\pm}10.7%$, respectively, in addition, the study was confirmed that the amount of $H_2$ was more needed than stoichiometric equations, where approach methods are empirical versus theoretical frameworks, for converting total $CO_2$. As such, we have noticed that $H_2$ was used for energy source of hydrogenotrophic methanogen for maintaining life. Regarding the results of the ratio of treatment by retention time, limitation of treatment capacity showed that $H_2$(99.9%) and $CO_2$(96.23%) at EBCT 3.3 hrs indicated stable conversion ratio, as well as appeared that methane production rate and $CO_2$ fixation rate were investigated $1.15{\pm}0.02m^3{\cdot}m^{-3}{\cdot}day^{-1}$ and $2.01{\pm}0.04kg{\cdot}m^{-3}{\cdot}day^{-1}$, respectively.

Selective Oxidation of Acrolein over Cupric Salt of 12-Molybdophosphoric Acid (12-몰리브도 인산 동염 촉매상에서 아크롤레인의 선택 산화반응)

  • Kim, Kyung-Hoon;Na, Suk-Eun;Park, Dae-Won
    • Applied Chemistry for Engineering
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    • v.4 no.4
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    • pp.721-730
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    • 1993
  • Various catalysts of $Cu_xH_3-{_{2x}}PMo_{12}O_{40}{\cdot}_nH_2O$ with different x-values have been prepared and characterized by thermal analysis, X-ray powder diffraction, infrared spectroscopy, BET surface-area measurement, electron microscopy, and temperature programmed desorption of ammonia. The properties of these catalysts in acrolein oxidation have been investigated in a continuous-flow fixed-bed reactor. The catalysts lost their water of crystallization at about $200^{\circ}C$ and their constitutional water between 300 and $400^{\circ}C$. The Keggin structure of the catalysts was identified by infrared spectroscopy. The decomposition of Keggin anion, $(PMo_{12}O_{40})^{3-}$, was increased with the increase of substituted copper content and identifiable $MoO_3$ and $P_2O_5$ as decomposition products were observed. The conversion of acrolein decreased with the increase of x probably due to the decrease of specific surface area and of total amount of acid sites. But specific reaction rate and selectivity to acrylic acid were maximized at x=1.0, and it showed specific acid site distributions.

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Heterogeneously Catalyzed Oxidations of Cyclopentene and of 1-Pentene (시클로펜텐과 1-펜텐의 불균일 촉매 산화반응)

  • Yang, Hyun S.;Kim, Young H.
    • Applied Chemistry for Engineering
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    • v.7 no.5
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    • pp.888-901
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    • 1996
  • Oxidations of cyclopentene and of 1-pentene with air have been studied on a V/Mo/P/Al/Ti-mixed oxide catalyst in a fixed bed integral reactor. At high levels of conversion maleic anhydride was in each case produced as the major organic product, along with minor amounts of phthalic anhydride and, only starting from 1-pentene, also of citraconic anhydride. At lower levels of conversion a total of 30 organic products have been identified, some of which may be intermediates on the way from the substrates to the three anhydrides mentioned above. Based on the dependence of selectivities of the organic products on conversion, reaction schemes for the formation of maleic anhydride, phthalic anhydride and citraconic anhydride have been proposed. Oxidation at $310^{\circ}C$ led to increasing conversions and selectivities for maleic anhydride with decreasing space velocities. The highest selectivities for maleic anhydride were obtained at conversion of ca. 100%. Oxidation at a constant space velocity of $2{\cdot}10^4h^{-1}$ led to increasing conversions with increasing temperatures in the range of $300^{\circ}C{\sim}420^{\circ}C$, while the selectivity for maleic anhydride passed through a maximum value of ca. 39% at $370^{\circ}C$ in the oxidation of cyclopentene and a maximum value of ca. 30% at $400^{\circ}C$ in the oxidation of 1-pentene.

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Catalytic Decomposition of NF3 by Thermal Decomposition and Hydrolysis of γ-Al2O3 (γ-Al2O3 촉매상에서 열분해와 가수분해에 의한 NF3 촉매분해 특성)

  • Kim, Yong Sul;Park, No-Kuk;Lee, Tae Jin
    • Applied Chemistry for Engineering
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    • v.26 no.2
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    • pp.154-158
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    • 2015
  • In this study, the catalytic activity of ${\gamma}-Al_2O_3$ was investigated for the decomposition of $NF_3$. Reactions for $NF_3$ decomposition were carried out in the range of reaction temperature of $330{\sim}730^{\circ}C$ and GHSV of $3,000{\sim}15,000mL/g-cat{\cdot}h$ in a fixed-bed catalytic reactor system. Thermal decomposition of $NF_3$ was also performed in order to compare with the catalytic decomposition of $NF_3$. The conversion of $NF_3$ by the catalytic decomposition at $400^{\circ}C$ was four times higher than that of the thermal decomposition. It was confirmed that the reaction behavior of $NF_3$ over ${\gamma}-Al_2O_3$ exhibited two reaction pathways in the presence of steam. Fluorine in $NF_3$ over ${\gamma}-Al_2O_3$ was chemically absorbed to $AlF_3$ by the gas-solid reaction in the absence of steam. The catalytic decomposition of $NF_3$ occurred by hydrolysis with steam. It was also confirmed by FT-IR analysis that $NF_3$ was completely decomposed to NOx and HF above $500^{\circ}C$.

Removal of Ethylene Over KMnO4/Silica-alumina: Effect of Synthesis Methods and Reaction Temperatures (KMnO4/실리카-알루미나 상에서 에틸렌 제거: 합성 방법과 반응온도의 영향)

  • Cho, Min-Whee;Yoon, Songhun;Park, Yong-Ki;Choi, Won Choon;Kim, Hee Young;Park, Seungkyu;Lee, Chul Wee
    • Applied Chemistry for Engineering
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    • v.20 no.4
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    • pp.407-410
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    • 2009
  • 18~19 wt% $KMnO_4$/$SiO_2-Al_2O_3$ with Si/Al = 1/5 and 1/10, and 20 wt% $KMnO_4$/$Al_2O_3$ were prepared by solvent evaporation method. Catalytic activity of ethylene abatement over those samples were evaluated and compared under the conditions of GHSV $1125h^{-1}$, ethylene gas (ethylene 0.2%, air 99.8%, relative humidity 50%) at 30, 40, 60 and $120^{\circ}C$ using a fixed-bed reactor. $KMnO_4$/$SiO_2-Al_2O_3$ was showed better performance than $KMnO_4$/$Al_2O_3$ by 170~210% at 30, $40^{\circ}C$, and by 60% at 60, $150^{\circ}C$, respectively.

The Effect of Biomass Torrefaction on the Catalytic Pyrolysis of Korean Cork Oak (굴참나무 촉매열분해에 바이오매스 반탄화가 미치는 영향)

  • Lee, Ji Young;Lee, Hyung Won;Kim, Young-Min;Park, Young-Kwon
    • Applied Chemistry for Engineering
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    • v.29 no.3
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    • pp.350-355
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    • 2018
  • In this study, the effect of biomass torrefaction on the thermal and catalytic pyrolysis of cork oak was investigated. The thermal and catalytic pyrolysis behavior of cork oak (CO) and torrefied CO (TCO) were evaluated by comparing their thermogravimetric (TG) analysis results and product distributions of bio-oils obtained from the fast pyrolysis using a fixed bed reactor. TG and differential TG (DTG) curves of CO and TCO revealed that the elimination amount of hemicellulose in CO increased by applying the higher torrefaction temperature and longer torrefaction time. CO torrefaction also decreased the oil yield but increased that of solid char during the pyrolysis because the contents of cellulose and lignin in CO increased due to the elimination of hemicellulose during torrefaction. Selectivities of the levoglucosan and phenolics in TCO pyrolysis oil were higher than those in CO pyrolysis oil. The content of aromatic hydrocarbons in bio-oil increased by applying the catalytic pyrolysis of CO and TCO over HZSM-5 ($SiO_2/Al_2O_3=30$). Compared to CO, TCO showed the higher efficiency on the formation of aromatic hydrocarbons via the catalytic pyrolysis over HZSM-5 and the efficiency was maximized by applying the higher torrefaction and catalytic pyrolysis reaction temperatures of 280 and $600^{\circ}C$, respectively.

Effects of reaction conditions on composition of the organic liquid product during the deoxygenation process of palm oil (팜유(Plam Oil)의 탈산소 공정 중 운전 조건이 생성물의 조성에 미치는 영향)

  • Kim, Sungtak;Jang, Jeong Hee;Ahn, Minhwei;Kwak, Yeonsu;Han, Gi Bo;Jeong, Byung Hun;Han, Jeong Sik;Kim, Jae-Kon
    • Journal of the Korean Applied Science and Technology
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    • v.35 no.3
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    • pp.865-875
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    • 2018
  • Selection of optimum reaction conditions during deoxygenation process of palm oil is essential factor to obtain the maximum yield of bio-jet fuel. In this context, the deoxygenation of palm oil was carried out in a fixed bed reactor with an internal diameter of 1 inch loaded with a 1 wt.% $Pt/Al_2O_3$ catalyst. The composition of the organic liquid product(OLP), which can be utilized as a transportation fuel through the upgrading process, was analyzed by a gas chromatography method. The palm oil/hydrogen ratio and hydrogen pressure in the feed affected the decarboxylation(DCB) and hydrodeoxygenation(HDO) reactions, resulting in a change in the composition of the OLP. As the reaction temperature increased, the continuous cracking reaction of the deoxygenation product was promoted and the product composition in the $C_5{\sim}C_{14}$ region was increased. Thus, the results can help to understand the characteristics of deoxidation reaction of palm oil as well as the subsequent process, hydro-upgrading, to obtain the maximum yield of bio-jet fuel.