• Title/Summary/Keyword: Weight Reduction Design

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The Examples of Weight Reduction Design-(2) (Weight Reduction Design의 선례-(2))

  • Lee, Jeong-Ick
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.15 no.6
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    • pp.97-104
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    • 2006
  • The geometric configuration in the weight reduction designis very required to be started from the conceptual design with low cost, high performance and quality. In this point, a structural-topological shape concerned with conceptual design of structure is important. The method used in this paper combines three optimization techniques, where the shape and physical dimensions of the structure and material distribution are hierachically optimized, with the maximum rigidity of structure and lightweight. As the results, the technology of weight reduction design is considered in designs of aluminum control arm and inner panel of door.

Weight Reduction Design for a JIB of Deck Crane for Shipment (선박용 갑판크레인의 지브의 경량화설계)

  • Han, Dong-Seop;Lee, Moon-Jae;Han, Geun-Jo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.33 no.4
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    • pp.396-400
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    • 2009
  • The demand of JIB crane to handle a container or a bulk in a vessel is increasingly because of the growth of the scale of trade through the sea. This deck crane such as JIB crane is required the weight reduction design because it is installed in the deck of a vessel due to the environment regulation. In this study first we carry out the structural analysis of JIB with respect to the luffing angle of it to calculate the maximum equivalent stress of JIB, and next the optimum design for the weight reduction design of JIB. The thickness in a cross section of JIB is adopted as the design variable, the weight of JIB as the objective function, and the von mises stress as the constraint condition for the optimum design of JIB using the ANSYS 10.0.

Shape Design of Frame Structures for Vibration Suppression and Weight Reduction

  • Hase, Miyahito;Ikeda, Masao
    • 제어로봇시스템학회:학술대회논문집
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    • 2003.10a
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    • pp.2246-2251
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    • 2003
  • This paper proposes shape design of frame structures for vibration suppression and weight reduction. The $H_{\infty}$ norm of the transfer function from disturbance sources to the output points where vibration should be suppressed, is adopted as the performance index to represent the magnitude of vibration transfer. The design parameters are the node positions of the frame structure, on which constraints are imposed so that the structure achieves given tasks. For computation of Pareto optimal solutions to the two-objective design problem, a number of linear combinations of the $H_{\infty}$ norm and the total weight of the structure are considered and minimized. For minimization of the scalared objective function, a Lagrange function is defined by the objective function and the imposed constraints on the design parameters. The solution for which the Lagrange function satisfies the Karush-Kuhn-Tucker condition, is searched by the sequential quadratic programming (SQP) method. Numerical examples are presented to demonstrate the effectiveness of the proposed design method.

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Weight Reduction Design and the Applications (하중 감량 설계와 적용)

  • Lee, Jeong-Ick
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.16 no.3
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    • pp.8-14
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    • 2007
  • The geometry in the weight reduction design is very required to be started from the conceptual design with low cost, high performance and quality. In this point, a topological shape fur optimization concerned with conceptual design of structure is important. The method used in this paper combines three optimization techniques, where the shape and physical dimensions of the structure and material distribution are hierachically optimized, with the maximum rigidity of structure and lightweight. As the applications, the technology of weight reduction design is applied on designs of aluminum control arm and inner panel of hood.

Study on the design of the passenger cars bumper rail to reduce the weight (자동차 범퍼 레일의 경량화 설계에 관한 연구)

  • 김이규;조규종
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.563-566
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    • 2000
  • Recently vehicle development trend puts emphasis on cost reduction and performance improvement through weight reduction, and safety security to protect passenger and chassis against external impact. Primary factors effected on vehicle safety are chassis structure, chassis system, and safety equipment like bumper. Research in part of weight reduction is proceeding actively about prohibition of over-design and material through optimal design method. Bumper in these factors is demanded two of all factors, safety security and weight reduction. It is the part that prohibits or reduces a physical impact in low speed crash. Bumper is composed of a few parts but this study exhibits the shape of bumper rail has a role on energy absorption of safety security and weight reduction from structure analysis of bumper rail's variable shape surface.

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Weight-reduction Prediction for the Conceptual Design of Carbody with Shell Type Sections Using the Material Substitution Technique (쉘형 차체 구조의 소재대체 개념설계에 대한 경량화 예측 기법)

  • Koo, Jeong-Seo;Cho, Hyun-Jik
    • Transactions of the Korean Society of Automotive Engineers
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    • v.15 no.4
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    • pp.17-26
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    • 2007
  • In this paper, a theoretical approach is studied to predict structural performances and weight reduction rates of a car-body with shell type sections in case that its materials have to be substituted. For the material substitution design of a car-body, bending, axial and twisting deformations are considered under constant stiffness and strength conditions, which utilize some new indices derived from a structural performance point of view. The developed indices to measure the weight reduction by the material substitution give good guidelines on conceptual design of car-bodies.

A study on weight reduction design of induction motor for high speed train with driving pattern variations (운전패턴변화에 따른 고속전철용 견인전동기의 경량화설계에 관한 연구)

  • 김근웅;배동진;윤종학;이기호;한성수
    • Proceedings of the KSR Conference
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    • 1998.05a
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    • pp.458-465
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    • 1998
  • This paper presents an inverter-driven induction motor used as the traction motor for a high speed drive system that is required safety, reliability and performance and so on, In the respect of traction motor design, it is mainly showed the weight reduction inclination and characteristic investigation due to V/f driving pattern variation of inverter. Particularly, the reduction of V/f ratio pattern effects on the weight of traction motor and badly on the increase of phase current of traction motor in starting point. This method of weight reduction design have to be reached the decision with not only motor but also the consideration of inverter system because of the heat capacity, weight and material cost of inverter according to the increase of current.

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Light Wing Spar Design for High Altitude Long Endurance UAV (고고도 장기체공무인기 경량 주익 스파 설계)

  • Shin, Jeong Woo;Park, Sang Wook;Lee, Mu-Hyoung;Kim, Tae-Uk
    • Journal of the Korean Society for Aviation and Aeronautics
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    • v.22 no.2
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    • pp.27-33
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    • 2014
  • There are several methods to improve the flight efficiency of HALE(High Altitude Long Endurance) UAV(Unmaned Aerial Vehicle). Airframe structural point of view, weight reduction of the airframe structure is the most important method to improve the flight efficiency. In order to reduce the weight of airframe structures, new concepts which are different from traditional airframe structure design such as the mylar wing skin should be introduced. The spar is the most important component in a mylar skin wing structure, so the spar weight reduction is the key point for reduction of the wing structural weight. In this study, design trade-off study for the front spar of the HALE UAV wing is conducted in order to reduce the weight. Design and analysis procedure of high aspect ratio wing spar are introduced. Several front spar structures are designed and trade-off study regarding the weight and strength for the each spar are performed. Spar design configurations are verified by the static strength test. Finally, optimal front spar design is decided and applied to the HALE UAV wing design.

On the Weight Reduction of Longitudinal Members of Mid-Sized Bulk Carrier Considering the Minimum Shear Force according to Compartment Arrangement based on H-CSR (구획배치에 따른 최소 전단력을 고려한 H-CSR 기반 중형 살물선 종강도 부재의 중량 절감 방안 연구)

  • Na, Seung-Soo;Song, Ha-Cheol;Jeong, Sol;Park, Min-Cheol;Bae, Sang-Don
    • Journal of the Society of Naval Architects of Korea
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    • v.54 no.4
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    • pp.352-359
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    • 2017
  • Because the Energy Efficiency Design Index(EEDI) came into effect in 2013, it is necessary to develop a new technology to overcome $CO_2$ emission regulations. In structural design viewpoint, lots of researches are carried out to develop eco-friendly and high fuel efficiency ships by weight reduction. By using the automated compartment arrangement system and automated structural design algorithm which were developed by the authors, new researches are performing to combine the above two systems. However, the effect of weight reduction was not significant because structural designs by using these systems for the midship part was carried out only focused on the minimum still water bending moment. In this paper, at first, good compartment arrangements which give the minimum still water bending moment and(or) shear force were chosen by using the automated compartment system. And then, influence of shear force on weight reduction was investigated by using the automated structural design algorithm considering longitudinal strength, local strength and shear strength of longitudinal members in cargo holds. Conclusively, it is necessary to consider the minimum still water bending moment and shear force simultaneously to reduce the weight of mid-sized bulk carrier. Also, good compartment arrangement which gives much more weight reduction compared with existing ship was proposed.

Light weight vehicle design by stick model (스틱모델에 의한 차체 경량화 설계)

  • 김천욱;김지홍
    • Journal of the korean Society of Automotive Engineers
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    • v.12 no.5
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    • pp.97-106
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    • 1990
  • A method of weight evaluation of the load-bearing structural elements of cars is presented and the weight ratio of the analysis model is investigated. Replacing the materials of floor elements of the car into the high-strength steel, a considerable weight-reduction of the model has been obtained. The 1500cc model is selected for the present study and the stick model analysis is employed for the structural analysis. The torsional stiffness of the weight-reduced model is also evaluated and it is shown it has a reasonable rigidity. The ratio of the weight of the load-bearing structural elements to the unladen vehicle weight of cars is about 0.12for the 1500cc model and the weight-reduction of this study can be obtained around 17% of the weight of the load-bearing structural elements.

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