• Advances in aircraft and spacecraft science
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• 제8권1호
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• pp.31-51
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• 2021

Selective laser melting (SLM), one of the most widely used powder bed fusion (PBF) additive manufacturing (AM) technology, enables the fabrication of customized metallic parts with complex geometry by layer-by-layer fashion. However, SLM inherently poses several problems such as the discontinuities in the molten track and the steep temperature gradient resulting in a high degree of residual stress. To avoid such defects, thisstudy proposes a temperature thread multiscale model of SLM for the evaluation of the process at different scales. In microscale melt pool analysis, the laser beam parameters were evaluated based on the predicted melt pool morphology to check for lack-of-fusion or keyhole defects. The analysis results at microscale were then used to build an equivalent body heat flux model to obtain the residual stress distribution and the part distortions at the macroscale (part level). To identify the source of uneven heat dissipation, a liquid lifetime contour at macroscale was investigated. The predicted distortion was also experimentally validated showing a good agreement with the experimental measurement.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 1997년도 춘계학술대회 논문집
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• pp.470-474
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• 1997

Since the ceramic/metal joints is joined at high temperature, the residual stress will develop during when cooled from bonding temperature due to remarkable difference of thermal expansion coefficient between creamic and metal. Moreover, the edge of jointed interface makes singular stress field in the ceramic/metal joints and this singular stress field much influences on the strength of joints. In this study, The influence of residual stress, mechanical load and repeat thermal sysle was estimated in the ceramic/metal joints. According to this influence, the change of singular stress field was analyed and then strength test, X-ray measurement are performed.

• Elastomers and Composites
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• 제47권4호
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• pp.336-340
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• 2012

사출성형품에서 잔류응력은 성형공정 중 열과 전단응력에 의해 형성된다. 잔류응력을 평가하는 방법은 여러 가지가 있는데, 불투명한 제품에서의 잔류응력은 케미칼 크랙킹 테스트 방법으로 측정 할 수 있다. 이 방법은 시편과 솔벤트가 반응하게 하여 측정하는 방법이다. 크랙은 응력의 크기에 따라 형성되기 때문에 크랙의 크기나 수를 측정하여 응력을 정량적으로 측정한다. 본 연구에서는 케미칼 크랙킹 방법으로 잔류응력을 측정하기 위한 기초자료인 응력과 크랙과의 관계를 규명하기 위한 실험을 수행하였다. 시편을 제작하기 위한 재료는 PC/PBT와 PC/ABS사용하였으며 지그를 이용하여 시편을 변형을 주고 이를 솔벤트에 담궈서 크랙을 유도하였다. 솔벤트는 tetrahydrofuran과 methyl alchol을 이용하여 제조하였다. 두 재료 모두 응력이 어느 정도 이상에서만 크랙이 형성되었으며, 크랙은 응력이 증가함에 따라 대략 2차함수로 증가하였다.

• 대한전기학회:학술대회논문집
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• 대한전기학회 1997년도 추계학술대회 논문집 학회본부
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• pp.612-614
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• 1997

Silicon based micro mirror array is a highly efficient component for use in optical applications such as adaptive optical systems and optical correlators. A micro mirror array designed, fabricated and tested here is consisted of $5{\times}5$ single layer polysilicon, electrostatically driven actuators. In this paper, deflection characteristics and pull-in behavior of the actuators for analog control was studied and particularly, the influence of the residual stress in flexure beams for the restorative force of actuators was considered. The springs are modeled as a residual stress-free spring and a spring with residual stress. In calculation, a mirror with the residual stress-free springs has 30.3N/m spring constant and 31.1V pull-in voltage. On the other hand, a mirror with the stressed springs has 23.6N/m and 27.4V respectively. The experimental result, which is 20.5N/m and 25.5V, shows that the stressed springs ore well modeled.

• Restorative Dentistry and Endodontics
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• 제33권5호
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• pp.457-462
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• 2008

중합수축이 일어난 후 복합 레진 내에는 중합수축에서 기원한 응력이 내부에 남아있을 수 있는데 이를 "잔류응력"이라 한다. 수복물에 가해지는 총힘은 외부에서 가해지는 힘과 내부에 남아있는 응력의 합으로 결정이 되며 수복물의 실패를 이해하기 위해서 이 두 가지 요소가 반드시 고려되어야 한다. 본 연구에서는 ring slitting방법을 이용하여 최근 임상에 소개된 나노충진형 복합레진간의 잔류응력을 비교하였다. 실험에 사용한 복합레진은 대조군으로 microhybrid-type인 Z250과 nanofiller를 함유한 Grandio, Filtek Supreme, Ceram-X를 이용하여 복합레진 링을 제작하고 2개의 기준점을 표시한 후 이 사이의 거리를 링 절단 전과 후에 각각 측정하여 거리 변화를 측정하였다. 거리의 변화로부터 average circumferential residual stress $({\sigma}{\theta})$를 계산하였다. 10분과 1시간 경과 후 측정한 군에서는 Filtek Supreme이 Z250이나 Ceram-X보다 높은 잔류응력을 보여 주었고, 24시간 경과한 군에서는 Filtek Supreme이 나머지 군보다 높은 잔류응력을 보여주었다. 본 실험 결과에 의하면 nanofiller를 함유한 복합레진의 잔류응력은 대조군으로 사용한 Z250보다 높거나 같은 값을 나타냈으며 거의 비슷한 기질조성을 가진 Z250과 Filtek Supreme을 비교했을 때 Filtek supreme이 모든 측정시간대에서 높은 잔류응력을 보여주었다.

• 한국자동차공학회논문집
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• 제9권1호
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• pp.198-204
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• 2001

The shot peening is largely used for a surface treatment of metallic components where small spherical pellets called shots are blasted onto the surface with velocities up to 100 m/s. This treatment leads to improvement of fatigue behavior due to the developed compressive residual stresses, and so it has gained widespread acceptance I the automobile and aerospace industries. The residual stress profile on surface layer depends on the parameters of shot peening, which are, shot velocity, shot diameter, coverage, impact angle, material properties etc. and the method to confirm this profile is the measurement by X-ray diffractometer only. Despite the importance to automobile ad aerospace industries, little attention has been devoted to the accurate modelling of the process. In this paper, the simulation technique is applied to predict the magnitude ad distribution of the residual stress and plastic deformation caused by shot peening with the help of the finite element analysis.

• 대한기계학회:학술대회논문집
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• 대한기계학회 2000년도 춘계학술대회논문집A
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• pp.218-223
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• 2000

The shot peening is largely used for a surface treatment in which small spherical parts called shots are blasted on a surface of a metallic components with velocities up to 100m/s. This treatment leads to an improvement of fatigue behavior due to the developed compressive residual stresses, and so it has gained widespread acceptance in the automobile and aerospace industries. The residual stress profile on surface layer depends on the parameters of shot peening, which are, shot velocity, shot diameter, coverage, impact angle, material properties etc. and the method to confirm this profile is only measurement by X-ray diffractometer. Despite its importance to automobile and aerospace industries, little attention has been devoted to the accurate modelling of the process. In this paper, the simulation technique is applied to predict the magnitude and distribution of the residual stress and plastic deformation caused by shot peening with the help of the finite element analysis.

• Journal of Mechanical Science and Technology
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• 제16권11호
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• pp.1359-1366
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• 2002

The measurement of residual stresses by the hole-drilling method has been used to evaluate residual stresses in structural members. In this method, eccentricity can usually occur between the hole center and rosette gage center. In this study, we obtained the magnitude of the error due to eccentricity of a hole through the finite element analysis. To predict the magnitude of the error due to eccentricity of a hole in the biaxial residual stress field, it could be learned through the back propagation neural network. The prediction results of the error using the trained neural network showed good agreement with FE analyzed results.

• Journal of Mechanical Science and Technology
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• 제18권1호
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• pp.12-19
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• 2004

Using LSM (laser scanning method) , the radius of curvature due to thermal deformation in polyimide film coated on Si substrate is measured. Since the polyimide film shows viscoelastic behavior, i.e., the modulus and deformation of the film vary with time and temperature, we estimate the relaxation modulus and the residual stresses of the polyimide film by measuring the radius of curvature and subsequently by performing viscoelastic analysis. The residual stresses relax by an amount of 10％ at 100$^{\circ}C$ and 20% at 150$^{\circ}C$ for two hours.

• 대한전기학회:학술대회논문집
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• 대한전기학회 1999년도 하계학술대회 논문집 G
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• pp.3301-3303
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• 1999

A new method of measuring residual stresses in micromachined films using beam or ring structures is proposed. Using the proposed method, more exact value of residual stress can be obtained without any ambiguities in conventional buckling method. Theoretical modeling with respect to this method is described, and experiment is performed. The structure and fabrication process in this paper are simple and widely used in surface micromachining. Therefore, it is possible to obtain a synchronous measurement. A synchronous and reason -able estimation of residual stresses in micromachined films enables us to obtain the prediction of more exact performance in micromachined devices.