• Title/Summary/Keyword: Hertzian contact Theory

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An Analysis of the Contact Problem between Mating Involute Gear Teeth Using Finite Element Method (有限要素法을 이용한 齒車의 接觸 應力 解析)

  • 이대희;최동훈;임장근;윤갑영
    • Tribology and Lubricants
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    • v.4 no.2
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    • pp.28-35
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    • 1988
  • A general and efficient algorithm is proposed for the analysis of the frictionless elastic contact problems. It utilizes a simplex-type algorithm with a modified entry rule and incoporates finite element method to obtain flexibility matrices. The algorithmic solution is compared with the Hertzian solution for the contact problem between two cylinders to prove its accuracy and the contact problem between pin and piston rod is solved and compared with the numerical results of Frankavilla and Zienkiewicz to demonstrate the generality and effectiveness of the suggested algorithm. The contact problem between mating involute gear teeth at the worst load position is considered. The computed contact stress is smaller than the result of Hertz's theory applied to the contact between two kinematically equivalent discs and the contact area is larger than that of Hertz's theory.

Stress Analysis at the Contact Boundary between the Work Roll and the Back-up Roll for a SmartCrown Roll Profile Shape (SmartCrown Roll Profile 형상에 따른 Work Roll과 Back-up Roll 접촉경계면의 응력해석)

  • Song, S.H.;Kim, S.R.;Kim, K.W.
    • Transactions of Materials Processing
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    • v.24 no.3
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    • pp.212-217
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    • 2015
  • SmartCrown is a system to control the plate crown by shifting the sine-shaped work rolls in the axial direction. The control range of the plate crown depends on a depth of sine-shaped roll profile because the roll radius varies continuously along the axial direction. When the roll profile is changed to improve the control range, the contact stress between the work roll and the back-up roll also changes. In the current study, the contact stress for various profiles and rolling conditions were analyzed using the finite element method and compared with results from Hertzian contact theory. A submodel method is used to increase the accuracy of the finite element analysis. The analysis results showed that the maximum increase in the contact stress was only 53MPa, so it is anticipated that no back-up roll spalling will occur.

A Study of Dynamic Characteristic Analysis Algorithm for Running Safety Assessment (주행안전성 평가를 위한 동특성 해석알고리즘 연구)

  • Chung J.D.;Han S.Y.;Chun H.J.;Pyun J.S.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.411-412
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    • 2006
  • It is very difficult to analyze the dynamic characteristic because railway vehicle is a very complex system which are connected various mass element with railway vehicle system. To realize and analyze actual phenomenon has restriction that usual commercial software calculates creep force under creep theory about wheel-rail contact mechanism as basic analyzing, and approach about contact point are based on two dimensional non-linear contact theory and simplified Hertzian contact which considers just displacement change on the YZ plain. Therefore, to solve these problems there should be a new approach difference with existing one. In this research, a new algorithm for finding wheel-rail contact position, calculation method of contact force and applied force will be presented.

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A New Algorithm of Dynamic Characteristic Analysis for Running Safety of Tilting Vehicle (틸팅차량 주행안전성을 위한 동특성 해석 알고리즘에 관한 연구)

  • Chung Jong-Duk;Chun Hong-Jung;Kim Sun-Cheol;Han Seok-Yoon
    • Proceedings of the KSR Conference
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    • 2005.11a
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    • pp.131-139
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    • 2005
  • It is very difficult to analyze the dynamic characteristic because tilting vehicle is a very complex system which are connected various mass element with tilting system. To realize and analyze actual phenomenon has restriction that usual commercial software calculates creep force under creep theory about wheel -rail contact mechanism as basic analyzing, and approach about contact point are based on two dimensional non-linear contact theory and simplified Hertzian contact which considers just displacement change on the YZ plain. Therefore, to solve these problems there should be a new approach difference with existing one. In this research, a new algorithm for finding wheel-rail contact position, calculation method of contact force and applied force will be presented.

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Dynamic Wheel/Rail Contact Force due to Rail Irregularities (레일의 상하방향 불규칙성에 의한 차륜과 레일의 동 접촉력)

  • 이현엽
    • Journal of KSNVE
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    • v.8 no.4
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    • pp.616-622
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    • 1998
  • An analytical method has been developed to estimate the dynamic contact force between wheel and rail when trains are running on rail with vertical irregularities. In this method, the effect of Hertzian deformation at the contact point is considered as a linearized spring and the wheel is considered as an sprung mass. The rail is modelled as a discretely-supported Timoshenko beam, and the periodic structure theory was adopted to obtain the driving-point receptance. As an example, the dynamic contact force for a typical wheel/rail system was analysed by the method developed in this research and the dynamic characteristics of the system was also discussed. It is revealed that discretely-supported Timoshenko beam model should be used instead of the previously used continuously-supported model or discretelysupported Euler beam model, for the frequency range above several hundred hertz.

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A Study on the Wear of Rail by Fracture Mechanics (파괴역학을 이용한 차륜과 레일의 마모에 관한 연구)

  • 구병춘
    • Proceedings of the KSR Conference
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    • 1998.05a
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    • pp.315-322
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    • 1998
  • A two dimensional elasto-plastic finite element program taking into account contact between crack surfaces if developed in order to analyze subsurface cracking in rolling contact. But the friction between upper and lower surface of the crack is not considered. Under the assumptions of small deformation and small displacement, the incremental theory of plasticity is used to describe plastic deformation. J-integral is computed as the applied Hertzian load slides over the surface with friction. J-integral is correlated with wear rate of the rail. The propagation rate of the right tip of the surface crack is fast by 45% than that of the left side.

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A study on the Shape Design Contact Characteristic of Wheel-Rail for Rollng Stock (2) (철도차량용 휠과 레일의 접촉특성 해석 및 형상설계에 관한 연구 (2))

  • Seong, Gi-Deuk;Yang, Won-Ho;Jo, Myeong-Rae;Heo, Seong-Pil
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.5 s.176
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    • pp.1238-1245
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    • 2000
  • One of the main causes of severe wear or crack initiation in wheel and rail is the contact stress due to wheel-rail contact. First, we obtain contact stress due to the rail mounting slope using the finite element method. Second, the shape design based on more reasonable contact stress analysis rather th~n a general Hertzian contact theory is investigated in order to reduce the contact stress. The optimum -design is performed using the simple 2-D finite element model and its results are verified by 311) finite element analysis.

Estimation of Real Area of Contact and Lubrication Regimes using Electric Contact Resistance (전기 저항을 이용한 실접촉 면적과 윤활 영역의 예측)

  • 이홍철;김대은
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2000.11a
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    • pp.11-17
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    • 2000
  • The electric contact resistance between ball and disk was measured to estimate the real area of contact under dry and lubrication conditions. The results from the measured constriction resistance using the hypothesis of a single circular contact was compared with those of Hertzian contact theory and hardness. The resistance correlated well with the asperity contact area and friction when the ball slides on the flat disk spreaded with lubricant film. Therefore, the constriction resistance method was useful to identify the lubrication regimes with respect to various loads and speeds. The results of this work will aid in better prediction of lubrication regimes with respect to the operating conditions.

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A Study on a Quantitative Measurement of Contact Pressure Between two Rough Flat SurFaces by Means of Ultrasonic Waves. (초음파를 이용한 이체 평면접촉부의 정량적인 접촉압력 측정에 관한 연구)

  • 김경모;정인성
    • Journal of the Korean Society of Safety
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    • v.5 no.3
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    • pp.8-26
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    • 1990
  • It is important to have exact information about the contact pressure distribution in the design of connected parts of machines and structures. In previous works, stress analyses on a two body contact problem have been carried out in large numbers. Besides, the measurement of contact stress is important to confirm the adequateness of the theoretical analysis, to verify appropriateness of Hertzian contact theory and to know the practical pressure distribution, but an excellent measuring method con't be found at present. Therefore, a quantitative measurement of contact pressure by means of ultrasonic waves using a normal probe and an angle has been proposed to measure the contact pressure distribution between two rough flat surfaces. At first, in a new proposed calibration method, the relation between mean contact pressure and sound pressure of reflected waves is obtained by using calibration blocks with various surface roughnesses made of the same material as the rectangular section beams And then, this experimental results are compared with the analytical ones, and the utility of this method is discussed.

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A Study on the Vibration Analysis of Multi-components Damaged Ball Bearing under Radial Load (반경하중을 받는 결함 볼베어링의 진동해석에 관한 연구)

  • 김영주;전효중
    • Journal of Advanced Marine Engineering and Technology
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    • v.12 no.3
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    • pp.29-42
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    • 1988
  • With the Hertzian contact theory, it is possible to determine the bearing load distributing pattern among the balls and rollers and also variations of the load-displacement relationships for rolling elements contacting raceways according to bearing clearance, load distribution, contact forces and dimensions of bearing components (i.e diameter of raceway and rolling elements), etc. In this paper the calculation theories of contact load and normal approach between two raceways under radial load are reviewed, and compared these calculation results with those of experimental results. A new calculation theory for elastic displacement of outer-race of ball bearing under radial load is developed by authors by application of energy method, which is independent on the effects of roughness, bending or eccentricity of bearing with driving shaft, and is effective in measuring the location of its defect.

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