• Title/Summary/Keyword: Helical Gear Vibration

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Experimental Investigation of the Effect of Lead Errors on Helical Gear and Bearing Vibration Transmission Characteristics

  • Park, Chan-Il;Lee, Jang-Moo
    • Journal of Mechanical Science and Technology
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    • v.16 no.11
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    • pp.1395-1403
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    • 2002
  • The characteristics of gear meshing vibration undesgo change as the vibration is transmitted from the gear to the housing. Therefore, vibration transmission characteristics of helical gear systems must be understood before the effective methods of reducing gear noise can be found. In this work, using a helical gear with different lead errors, the gear vibration in the rotational direction and the bearing vibration are measured. The frequency characteristics of gear and bearing vibration are investigated and a comparson is also provided.

Vibration Analysis of the Helical Gear System by Spectral Transfer Matrix (스펙트럴 전달행렬에 의한 헬리컬 기어계의 진동해석)

  • Park, Chan-Il
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2006.05a
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    • pp.774-781
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    • 2006
  • This paper presents a study on the analytical prediction of vibration transmission from helical gears to the bearing. The proposed method is based on the application of the three dimensional helical gear behaviors and complete description of shaft by the spectral method. Helical gear system used in this paper consists of the driving element, helical gears, shafts, bearings, couplings and load element. In order to describe all translation and rotation motion of helical gears twelve degree of freedom equations of motion by the transmission error excitation are derived. Using these equations, transfer matrix for the helical gear is derived. For the detail behavior of shaft motion, the $12{\times}12$ transfer matrix for the shaft is derived. Transfer matrix for the bearing, coupling, driving element, and load is also derived. Application of the boundary conditions in the assembled transfer matrix produces the forces and displacements in each element of the helical gear system. The effect of the proposed method is shown by numerical example.

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Development of the Optimal Design Program and the 3-D Modeling for the Helical Gear (헬리컬 기어의 최적 설계 프로그램 개발 및 3차원 모델링)

  • Kwak, Jae-Seob;Chung, Sung-Won
    • Journal of the Korean Society of Industry Convergence
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    • v.3 no.2
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    • pp.107-114
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    • 2000
  • Recently the studies on the vibration and the noise of a helical gear transmission have been focused on the many researchers. The manufacturing error and the deformation of the tooth profile, which generates the vibration and the noise of the gear transmission, are main factors. The major purpose of this study is to develop an optimal design program for reducing the vibration and the noise of the helical gear. To obtain the these results, we restrain the helical gear from the deformation of the tooth profile and increase the contact ratio within the optimal design program. Furthermore we made the three-dimensional solid modeling of the helical gear from the AutoCAD and the Pro/Engineer. This model will be available to generate the finite element model and the NC code.

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An Experimental Study of Tridirectional Vibration of Helical Gears with Different Contact Ratios (물림률이 다른 헬리컬 기어들의 3방향 진동의 실험적 연구)

  • Park, Chan-Il;Jeon, Don-Hyuk
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.17 no.2 s.119
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    • pp.177-184
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    • 2007
  • The purpose of this study is to investigate experimentally the characteristics of rotational, radial, and axial vibration for helical gears with different contact ratios. For this purpose, the gear box is specially designed and manufactured. Two helical gears with different face widths and reduction ratios are investigated. The gear vibration in each direction is measured by accelerometers attached to the gear body. Rotational vibration is the highest and radial vibration is the lowest in the gear frequencies. While the increase of rotational speed increases gear vibration, it does not always increase with torque. It is not also linearly related to the contact ratio. In addition, axial vibration is not proportional to rotational vibration.

A Study on the Vibration Characteristics of Helical Gears with Tooth Errors (치형오차를 가진 헬리컬기어의 진동특성에 관한 연구)

  • Park, Chan-Il;Lee, Jang-Moo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.5
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    • pp.1534-1542
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    • 1996
  • Gear vibration is caused by the mesh stiffness, gear accuracy, and assembling errors. For these reasons, helical gear has the azial, radial, and rotational vibrations. In this study, the mesh stiffness is calculated by considering the tooth bending, contact, and foundation deformations. Rotational vibration of helical gear with tooth error is modeled by the nonlidear equation of motion with single degree of freedom and is anlyzed numerically. Also, by a specially designed experimental set-up, the analysis are cross-checked and the vibration characteristics of helical gear are discussed.

DEVELOPMENT OF A VIBRATION MODEL OF A HELICAL GEAR PAIR FOR VEHICLE TRANSMISSION

  • Ko, W.S.;Lee, H.W.;Park, N.G.
    • International Journal of Automotive Technology
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    • v.7 no.4
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    • pp.477-483
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    • 2006
  • A vibration model of a helical gear pair for vehicle transmission is developed by considering the elastic deformation of the active teeth and the body to be a rigid. The main source of vibration in a helical gear system which caused by the mass unbalances of rotors and the transmission errors of gearings in mathematically formulated and applied to the analysis of vibration characteristics of geared systems. As an example, a simple geared system containing a helical gearing is considered. The critical speeds are found by the Campbell diagram and compared with the experimental results We expect this developed program to contribute to the reduction of the vibration and noise on vehicle a transmission in the field of both design and manufacturing. In addition, this program can be used as a basic program for CAD/CAM of low-noised gear teeth.

A Study on Vibration Characteristics of Helical Gear Pairing (헬리컬 기어시스템의 진동특성 연구)

  • 이형우;정동현;박노길
    • Journal of KSNVE
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    • v.10 no.1
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    • pp.74-81
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    • 2000
  • The vibrational model of a helical gear pair is developed with considering the elastic deformation of the active teeth and the body to be a rigid. The main source of vibration in geared system which has been known to be the gear transmission error is mathematically formulated and used for the analysis of vibrational characteristics of geared system. As an example, a simple geared system containing a helical gearing is considered. The critical speeds are found by the campbell diagram and compared with the experimental results.

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Comparison of Dynamic Characteristics of Spur Gears and Helical Gears (스퍼기어와 헬리컬기어의 동적 특성 비교)

  • Park, Chan-Il;Cho, Do-Hyun
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.22 no.4
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    • pp.358-364
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    • 2012
  • This work dealt with dynamic characteristics of spur gear and helical gear system to understand the gear vibration and noise. To find out dynamic characteristics in the gear system, a finite element model and an analytic model for the gear system were used. Using the models, the natural frequency and mode-shape characteristics of spur gears and helical gears were calculated. Two models show that natural frequencies of helical gears were lower than those of spur gears. Mode-shape characteristics of gear pairs by analytical model and some issues of finite element modeling were also discussed. Impact test was used to validate the finite element model.

Vibration from a Shaft-Bearing-Plate System Due to an Axial Excitation of Helical Gears

  • Park, Chan-Il
    • Journal of Mechanical Science and Technology
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    • v.20 no.12
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    • pp.2105-2114
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    • 2006
  • In this paper, a simplified model is studied to predict analytically the vibration from the helical gear system due to an axial excitation of helical gears. The simplified model describes gear, shaft, bearing, and housing. In order to obtain the axial force of helical gears, the mesh stiffness is calculated in the load deflection relation. The axial force is obtained from the solution of the equation of motion, using the mesh stiffness. It is used as a longitudinal excitation of the shaft, which in turn drives the gear housing through the bearing. In this study, the shaft is modeled as a rod, while the bearing is modeled as a parallel spring and damper only supporting longitudinal forces. The gear housing is modeled as a clamped circular plate with viscous damping. For the modeling of this system, transfer matrices for the rod and bearing are used, using a spectral method with four pole parameters. The model is validated by finite element analysis. Using the model, parameter studies are carried out. As a result, the linearized dynamic shaft force due to the gear excitation in the frequency domain was proposed. Out-of-plan displacement from the forced vibrating circular plate and the renewed mode normalization constant of the circular plate were also proposed. In order to control the axial vibration of the helical gear system, the plate was more important than the shaft and the bearing. Finally, the effect of the dominant design parameters for the gear system can be investigated by this model.

3 Directional Vibration Measurement of Wide Face Width Helical Gears (광치폭 헬리컬 기어의 3 방향 진동 측정)

  • Park, Chan-Il;Cho, Do-Hyun
    • Proceedings of the KSME Conference
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    • 2004.11a
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    • pp.661-666
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    • 2004
  • The purpose of this study is to measure the rotational vibration, radial vibration, and axial vibration for the helical gear with the wide face width relative to the whole depth. For this purpose, the experimental apparatus is designed and manufactured. The gear vibration of each direction is measured by the accelerometers attached at the gear body. As a result, meshing frequency and second harmonic component are greatly contributed to the gear vibration. As the rotational speed is increased, meshing frequency component has the more significant peak than the second harmonic one. However, the doubled torque decreases the vibration magnitude on the contrary and changes order of the vibration magnitude in each direction.

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