• 제목/요약/키워드: Flexure hinge stage

검색결과 48건 처리시간 0.051초

PZT 구동 스테이지의 위치 제어 성능 향상을 위한 제어기 설계 (Design of a Controller for Enhancing Positioning Performance of a PZT Driven Stage)

  • 박종성;정규원
    • 한국생산제조학회지
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    • 제21권3호
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    • pp.465-472
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    • 2012
  • This paper describes a new robust control algorithm which can be used to enhance the positioning performance of an ultra-precision positioning system. The working table is supported by flexure hinges and moved by a piezoelectric actuator, whose position is measured by an ultra-precise linear encoder. The system dynamics is very complicated because the movement of the table is governed by both the mechanical characteristics and those of the PZT actuator. So that, the dynamics of the stage was modeled roughly in this paper, and the overall system was formularized to solve the small gain problem. A series of experiments was conducted in order to verify the usefulness of the proposed algorithm. From the experimental results, the positioning performance such as the accuracy, the rise time and the hysteresis nonlinearity were greatly improved.

XY 스캐너의 아베 오차 최소화를 위한 최적 설계 및 나노 정밀도의 원자 현미경 피치 측정 불확도 평가 (Optimal design of a flexure hinge-based XY AFM scanner for minimizing Abbe errors and the evaluation of pitch measuring uncertainty of a nano-accuracy AFM system)

  • 김동민;이동연;권대갑
    • 한국정밀공학회지
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    • 제23권6호
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    • pp.96-103
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    • 2006
  • To establish of standard technique of nano-length measurement in 2D plane, new AFM system has been designed. In the long range (about several tens of ${\mu}m$), measurement uncertainty is dominantly affected by the Abbe error of XY scanning stage. No linear stage is perfectly straight; in other words, every scanning stage is subject to tilting, pitch and yaw motion. In this paper, an AFM system with minimum offset of XY sensing is designed. And XY scanning stage is designed to minimize rotation angle because Abbe errors occur through the multiply of offset and rotation angle. To minimize the rotation angle optimal design has performed by maximizing the stiffness ratio of motion direction to the parasitic motion direction of each stage. This paper describes the design scheme of full AFM system, especially about XY stage. Full range of fabricated XY scanner is $100{\mu}m\times100{\mu}m$. And tilting, pitch and yaw motion are measured by autocollimator to evaluate the performance of XY stage. As a result, XY scanner can have good performance. Using this AFM system, 3um pitch specimen was measured. The uncertainty of total system has been evaluated. X and Y direction performance is different. X-direction measuring performance is better. So to evaluate only ID pitch length, X-direction scanning is preferable. Its expanded uncertainty(k=2) is $\sqrt{(3.96)^2+(4.10\times10^{-5}{\times}p)^2}$ measured length in nm.

탄성힌지를 이용한 초정밀 통신용 미러 구동 6축 메커니즘 구현과 실험적 강성 모델링 (Design of 6 DOF Mechanism with Flexure Joints for telecommunication mirror and Experimental Stiffness Modeling)

  • 강병훈
    • 한국인터넷방송통신학회논문지
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    • 제19권6호
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    • pp.169-174
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    • 2019
  • 최근 원격통신용 미러의 정밀 제어를 위한 초정밀 구동 메커니즘 설계에 많은 연구가 진행되고 있다. 본 연구에서는 초정밀 구동 메카니즘의 구성 조건을 만족하기 위하여 마이크로미터(um)의 분해능을 가진 탄성힌지(flexure hinge)를 이용한 6자유도 스테이지 메카니즘을 제안한다. 탄성힌지를 조인트로 이용하여 공간상의 6자유도 스테이지를 설계하고, 탄성힌지의 탄성변형을 이용하여 반복적인 운동을 제공한다. 공간상의 6 자유도 스테이지를 개발하기 위하여 탄성힌지를 이용한 평면상의 2 자유도 스테이지를 설계하고 이를 조합하여 6 자유도 스테이지를 제작하였다. 유한요소 해석을 통하여 단위입력에 대한 최대 출력변위를 생성하는 탄성힌지의 크기와 형상을 결정하였고, 전체 스테이지를 구동 할 때, 개별 탄성힌지가 탄성 영역 안에서 구동됨을 유한요소 해석을 통하여 증명하였다. 또한 전체 스테이지 구동의 변위보정과 강성검증을 실험적으로 증명하기 위하여 CCD 레이저 변위센서를 이용한 스테이지 변위 해석을 진행하였다.

초정밀 3축 이송 스테이지의 개발 :2. 동특성 실험 및 성능 평가 (Development of a 3-axis fine positioning stage : Part 2. Experiments and performance evaluation)

  • 강중옥;김만달;백석;한창수;홍성욱
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2003년도 춘계학술대회 논문집
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    • pp.1207-1210
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    • 2003
  • This paper deals with experiments for dynamic characteristics and performance evaluation of the 3-axis fine positioning stage developed in [1]. The features of the developed fine positioning stage are the long stroke due to the magnetically preloaded PZT actuators, the minimum motion crosstalk due to the use of a ball contact mechanism and the compact design. The dynamic characteristics of the actuator and the stage are tested with the preload changed in order to validate the actuator and the stage design. Performance evaluation is also made for the PZT actuators as well as the stage positioning accuracy. Experimental results show that the developed stage is accurate enough to be used for nanometer positioning.

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초정밀 3축 이송 스테이지의 개발 : 2. 제작 및 성능 평가 (Development of 3-axis fine Positioning Stage : Part 2. Fabrication and Performance Evaluation)

  • 강중옥;백석;한창수;홍성욱
    • 한국정밀공학회지
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    • 제21권3호
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    • pp.155-162
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    • 2004
  • This paper presents the fabrication procedure and the experiments for the 3-axis fine positioning stage proposed in[1]. First, the dynamic characteristics of the actuator and the stage are tested with the preload changed in order to validate the stage design specifications. Secondly, the performance of the stage is also evaluated on the accuracy associated with linear positioning, angular error, and straightness error. Experimental results show that the developed stage is accurate enough to be used for nanometer positioning. Through the analysis and experiment, the developed fine positioning stage are found to have a long stroke due to the magnetically preloaded PZT actuators, the minimum motion crosstalk due to the use of a ball contact mechanism and the compact design.

초정밀 3축 이송 스테이지의 개발: 1. 해석 및 설계 (Development of 3-axis Fine Positioning Stage: Part 1. Analysis and Design)

  • 강중옥;서문훈;한창수;홍성욱
    • 한국정밀공학회지
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    • 제21권3호
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    • pp.147-154
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    • 2004
  • This paper presents a procedure for analysis and design of a fine positioning stage, which has many applications in industries for machine tools, semiconductor, LCD and so forth. The stage considered here is based on a single module with 3 axes which is composed of flexures hinges, piezoelectric actuators and their peripherals. Through a series of analysis, the structural analysis model is simplified as a rigid body(the moving part) and springs(the flexures hinges). An experimental design procedure is applied to determine the dimension of flexures hinges. A sensitivity analysis on the notch positions is also performed to obtain a guideline of fabrication accuracy for the stage. An actual fine stage is made and verified through an experiment on the dynamic characteristics.

압전 구동기와 레버 링키지를 이용한 6 자유도 스테이지의 비선형성 평가에 기초한 정밀 위치 제어기의 설계 (Precision Position Controller Design for a 6-DOF Stage with Piezoelectric Actuators and Lever Linkages Based on Nonlinearity Estimation)

  • 문준희;이봉구
    • 대한기계학회논문집A
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    • 제33권10호
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    • pp.1045-1053
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    • 2009
  • Precision stages for 6-DOF positioning, actuated by PZT stacks, which are fed back by gap sensors and guided by flexure hinges, have enlarged their application territory in micro/nano manufacturing and measurement area. The precision stages inherently have such limitations as the nonlinearity between input and output in piezoelectric stacks, feedback signal noise in precision capacitive gap sensors and low material damping in precision kinematic linkages of mechanical flexures. To surmount these limitations, the precision stage is modeled with physics-based variables, which are identified by transient response correspondence, and a gain margin calculation algorithm using the Prandtl-Ishlinskii model and describing function is newly developed to assess system performance more precisely than linear controller design schemes. Based on such analyses, a precision positioning controller is designed. Excellent positioning accuracy with rapid settlement accomplished by the controller is shown in step responses of the closed-loop system.

초정밀 나노 스테이지에서의 다중 변위 확대 기구 해석 (Analysis of Multiple Displacement Magnification Mechanism in Ultraprecision Nano Stage)

  • 민경석;최우천
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2005년도 춘계학술대회 논문집
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    • pp.1273-1276
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    • 2005
  • A displacement magnification mechanism is usually employed in a nano-positioning stage to achieve a large stage motion. A lever mechanism is the most widely used displacement magnifying mechanism. For more large stage motion, double or multiple lever mechanisms can be used. In this case, a more accurate analysis model is needed. This study proposes a more reasonable analysis model for a multiple lever mechanism based on the single lever mechanism model. This paper describes that the high equivalent stiffness of the lever is the most important factor reducing the magnification ratio of the lever mechanism through increasing the deflection of the link and including the axial displacement of the pivot.

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