• Title/Summary/Keyword: Design of Experiment(DOE)

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Design of 3-Axis Moving Magnet Type Electromagnetic Actuator using Integrated Design Method (통합설계방법을 적용한 가동자석형 3축 액추에이터의 설계)

  • Kim, Sang-Young;Park, No-Cheol;Park, Young-Pil;Park, Kyoung-Su
    • Transactions of the Society of Information Storage Systems
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    • v.7 no.2
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    • pp.80-84
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    • 2011
  • In this paper, we propose the integrated design method that enables multi-physics modeling and coupled-field analysis by connecting an electromagnetic field and a structural field. We design the 3-axis moving magnet type actuator that has the high structural stiffness and the effective electromagnetic circuit generating large electromagnetic force. Through design of experiments (DOE) and optimization, the designed actuator is optimized and satisfies high dynamic characteristics over the desired specifications.

Characterization of Cesium Assisted Sputtering Process Using Design of Experiment (실험계획법을 이용한 세슘보조 스퍼터링 공정의 특성분석)

  • Min, Chul-Hong;Park, Sung-Jin;Yoon, Neung-Goo;Kim, Tae-Seon
    • Journal of the Korean institute of surface engineering
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    • v.40 no.4
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    • pp.165-169
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    • 2007
  • Compared to conventional Indium Tin Oxide (ITO) film deposition methods, cesium (Cs) assisted sputtering offers higher film characteristics in terms of electrical, mechanical and optical properties. However, it showed highly non-linear characteristics between process input factors and equipment responses. Therefore, to maximize film quality, optimization of manufacturing process is essential and process characterization is the first step for process optimization. For this, we designed 2 level design of experiment (DOE) to analyze ITO film characteristics including film thickness, resistivity and transmittance. DC power, pressure, carrier flow, Cs temperature and substrate temperature were selected for process input variables. Through statistical effect analysis methods, relation between three types of ITO film characteristics and five kinds of process inputs are successfully characterized and eventually, it can be used to optimize Cs assisted sputtering processes for various types of film deposition.

Optimum Design of Volute Configuration in a Sirocco Fan using CFD and DOE

  • Jung, Uk-Hee;Choi, Young-Seok;Lee, Kyoung-Yong
    • International Journal of Air-Conditioning and Refrigeration
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    • v.17 no.2
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    • pp.68-73
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    • 2009
  • In this paper, a numerical study has been carried out to investigate the influence of volute geometries on the performance of a sirocco fan. In order to achieve an optimum volute design and explain the interactions between the different geometric configurations in the volute system, three-dimensional computational fluid dynamics and the 'design of experiment' method have been applied. Several geometric parameters, such as the volute expansion angle, the cut-off position and the bell mouth shape, are employed to improve efficiency and performance. $2^k$ factorial designs were performed to screen the most influential parameters and interactions, and showed that the cut-off position and the bell mouth shape are the most significant parameters. The optimum design was selected as a result of the response surface methodology, and effects of these parameters and their interactions were presented. From the results of computational analyses and experimental data, the performance and efficiency of the sirocco fan were successfully improved. Also, detailed effects of geometric variables of the volute system on the fan performance were discussed.

The Shape Optimization of washing Machine Shaft for High-Speed Rotation through Analysis of Static and Dynamic Characteristics (정특성 및 동특성 해석을 통한 고속세탁기 주축의 형상 최적화)

  • Kim, Eui-Soo;Lee, Jung-Min;Kim, Byung-Min
    • Journal of the Korean Society for Precision Engineering
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    • v.25 no.5
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    • pp.132-139
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    • 2008
  • To meet demand of big capacity and high speed rotation for washing machine, more stress from bending and twisting are complexly loaded onto the shaft supporting the horizontal drum, causing problems in fracture strength and fatigue life. Also, Vibration occurs due to the frequency of the rotating parts. But, shaft has various design factors such as diameter and distance between bearings according to configuration of shaft, the optimal values can't be easily determined. Using a design of experiment (DOE) based on the FEM (Finite Element Method), which has several advantages such as less computing, high accuracy performance and usefulness, this study was performed investigating the interaction effect between the various design factor as well as the main effect of the each design factor under bending, twist and vibration and proposed optimum design using center composition method among response surface derived from regression equation of simulation-based DOE.

A Study on Effect of Pad Design on Assembly and Adhesion Reliability of Surface Mount Technology (SMT) (표면실장기술(SMT)의 조립 및 접합 신뢰성에 대한 패드설계의 영향에 관한 연구)

  • Park, Dong-Woon;Yu, Myeong-Hyeon;Kim, Hak-sung
    • Journal of the Microelectronics and Packaging Society
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    • v.29 no.3
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    • pp.31-35
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    • 2022
  • Recently, with the 4th industrial revolution, the demand for high-density semiconductors for large-capacity data processing is increasing. Researchers are interested in researching the reliability of surface mount technology (SMT). In this study, the effect of PCB pad design on assembly and adhesion reliability of passive component was analyzed using design of experiment (DOE). The DOE method was established using the pad length, width, and distance between pads of the PCB as variables. The assembly defect rate of the passive element after the reflow process was derived according to the misplacement direction of the chip resistor. The shear force between the passive element and the PCB was measured using shear tests. In addition, the shape of the solder according to the pad design was analyzed through cross-sectional analysis.

The Performance Evaluation and the Optimal Design of 2MW DFIG (2MW급 DFIG 최적 설계 및 성능 평가에 관한 연구)

  • Cho, Sung-Ho;Oh, Young-Jin;Moon, Byeong-Sun;Lee, Seung-Kuh
    • 한국신재생에너지학회:학술대회논문집
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    • 2007.11a
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    • pp.382-385
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    • 2007
  • The optimal design and characteristic analysis of Double Fed Induction Generator(DFIG) was performed. The purpose of the paper is to verify the accuracy of design and the reliability of DFIG by experiment. A grid connection experiment is performed to confirm generating performance in wide operating range. In this experiment, 2.7MW M/G set is used. The finite element method is applied to calculate parameters and characteristic analysis of DFIG. And in order to reduce design time and efforts, Design of Experiment(DOE) is used. The experimental results are compared with the optimum design results.

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A Study on the Multi-Objective Optimization of Impeller for High-Power Centrifugal Compressor

  • Kang, Hyun-Su;Kim, Youn-Jea
    • International Journal of Fluid Machinery and Systems
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    • v.9 no.2
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    • pp.143-149
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    • 2016
  • In this study, a method for the multi-objective optimization of an impeller for a centrifugal compressor using fluid-structure interaction (FSI) and response surface method (RSM) was proposed. Numerical simulation was conducted using ANSYS CFX and Mechanical with various configurations of impeller geometry. Each design parameter was divided into 3 levels. A total of 15 design points were planned using Box-Behnken design, which is one of the design of experiment (DOE) techniques. Response surfaces based on the results of the DOE were used to find the optimal shape of the impeller. Two objective functions, isentropic efficiency and equivalent stress were selected. Each objective function is an important factor of aerodynamic performance and structural safety. The entire process of optimization was conducted using the ANSYS Design Xplorer (DX). The trade-off between the two objectives was analyzed in the light of Pareto-optimal solutions. Through the optimization, the structural safety and aerodynamic performance of the centrifugal compressor were increased.

Design of the Linear Propulsion System of a High-Speed Dynamic Tester for Catenary-Current Collection (전차선로-집전계 주행시험기용 리니어 추진시스템 설계)

  • Kwon, Sam-Young;Lee, Ju
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.20 no.8
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    • pp.63-70
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    • 2006
  • This paper presents design of the linear propulsion system of a high-speed (200km/h) dynamic tester for catenary-current collection. Among various propulsion systems, a permanent magnet linear synchronous motor is chosen for need of high acceleration force. The design is performed by the equivalent magnetic circuit method and verified by the finite element method. In addition, analysis of the main effects of various design variables for performance of the propulsion system has been done by using simulation-based DOE method.

Selection of the Optimum Seaming Condition for Spin Drum Using Statistical Method (통계적 기법을 이용한 스핀드럼의 시밍 최적조건 선정)

  • Kim, Eui-Soo;Lee, Jung-Min;Kim, Byung-Min
    • Journal of the Korean Society for Precision Engineering
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    • v.25 no.1
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    • pp.99-107
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    • 2008
  • There are being a lot of studies for achievement of high speed Dehydration, high-strength and Lightweight of washing machine in the latest washing machine business. It is essential that strength of mechanical press-Joining (MPJ) for spin drum is improved to attain that target. MPJ of spin drum is composed of seaming and caulking process. Because Seaming process of MPJ has various design factors such as thickness, bending radius, seaming width, caulking press width and the dynamic factor such as multistage plastic working, elastic recovery, residual stress, the optimum conditions can't be easily determined. Using a design of experiment (DOE) based on the FEM (Finite Element Method), which has several advantages such as less computing, high accuracy performance and usefulness, this study was performed investigating the interaction effect between the various design factor as well as the main effect of the each design factor during drum MPJ and proposed optimum condition using center composition method among response surface derived from regression equation of simulation-based DOE.

Development of Multiphase Pump for Offshore Plant (해양플랜트용 다상유동 펌프 개발)

  • Kim, Joonhyung;Choi, Youngseok;Yoon, Joonyong
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.38 no.2
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    • pp.183-190
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    • 2014
  • A multiphase pump was developed in this study. The optimum multiphase pump design was arrived at, and the interactions among the different geometric configurations were explained by applying numerical analysis and the DOE (design of experiments) method. First, we designed the base model to meet the specifications. Then, we defined the design parameters related to the meridional plane and the blade angle. Each design parameter was used for generating experiment sets, and numerical analyses were performed on these sets. Finally, the optimized design was selected based on the results of the DOE analysis. The numerical optimization resulted in the optimum model having higher efficiency than the base model. In addition, performance degradation due to changes in the GVF (gas volume fraction) is discussed.