• Title/Summary/Keyword: 폐플라스틱 열분해

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Kinetic Analysis of Isothermal Pyrolysis of Korean Refuse Plastic Fuel for Application to Circulating Fluidized Bed Boiler (순환유동층 적용을 위한 국내 폐플라스틱 고형연료의 등온 열분해 분석)

  • Park, Kyoung-Il;Kim, Dong-Won;Lee, Tae-Hee;Lee, Jong-Min
    • Korean Chemical Engineering Research
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    • v.51 no.6
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    • pp.692-699
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    • 2013
  • In this study, isothermal (350, 375, 400, 425, 450, 500, $850^{\circ}C$) experiments were carried out using a custom-made thermobalance to analyze the thermal decomposition properties of refuse plastic fuel (RPF), which is to be used as a cofiring fuel with a sub-bituminous coal at commercial circulating fluidized bed (CFB) boiler in Korea. In isothermal pyrolysis results, no change in the reaction model was observed in the temperature range of $375{\sim}450^{\circ}C$ and it was revealed that the first order chemical reaction (F1) is the most suitable among 12 reaction models. The activation energy shows similar results irrespective of application of reaction model in that the activation energy was 39.44 kcal/mol and 36.96 kcal/mol when using Arrhenius equation and iso-conversional method ($0.5{\leq}X{\leq}0.9$) respectively. Mean-while, the devolatilization time ($t_{dev}$) according to particle size (d) of RPF could be expressed as $t_{dev}=10.38d^{2.88}$ at $850^{\circ}C$, operation temperature of CFB and for even distribution and oxidation of RPF in CFB boiler, we found that the relationship of average dispersion distance (x) and particle size was $x{\leq}1.58d^{1.44}$.

Effect of Reaction Temperature Program on Thermal Degradation of Low-quality Pyrolytic Oil for Bench-scale Continuous Reaction System (벤치 규모 연속반응시스템에서 저급 열분해유 분해반응에 대한 반응온도 프로그램의 영향)

  • Lee, Kyong-Hwan;Nam, Ki-Yun
    • Clean Technology
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    • v.15 no.3
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    • pp.186-193
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    • 2009
  • The characteristics of product materials obtained from thermal degradation of low-qualify pyrolytic oil were investigated in this study. The reactants were produced by pyrolysis of mixed plastic waste with film type in a commercial rotary kiln reaction system. The properties of reactants were measured by elemental analysis, calorimetry analysis and SIMDIST analyst. The result of degradation experiments with different reaction temperature programs was discussed through product yields, cumulative yields and production rates of oil products. The multi-step reaction temperature program resulted in higher yields of product oils and lower yields of residues than one-step reaction temperature program. The product characteristics such as production yield and the rate of oil products etc. were influenced by reaction temperature program in the continuous thermal degradation.

Determination of Optimum Reaction Conditions for Pyrolytic Coprocessing of Waste Plastics with Waste Motor oil by Statistical Experimental Design (통계적 실험계획에 의한 폐플라스틱/폐유의 최적 열분해 반응조건 결정)

  • Yoon, Wang-Lai;Park, Jong-Soo;Jung, Heon;Lee, Ho-Tae;Ko, Sung-Hyuk;Kim, Sung-Hyun
    • Journal of Energy Engineering
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    • v.8 no.1
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    • pp.189-201
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    • 1999
  • 범용 열가소성 플라스틱(polyethylene(PE), polypropylene(PP), polystyrene(PS), polyethylene-terephthalate(PET), acrylonitrile-butandiene-styrene(ABS))과 폐윤활유의 동시처리 열분해반응 실험을 수행하였다. 반응실험은 40$m\ell$ 용량의 회분식 미분반응기(microreactor)를 이용한 실험과 1리터 용량의 autoclave를 이용한 실험의 두 가지로 구분하여 행하였다. 전자의 경우는 통계적 실험적계획법(statistical experimental design)의 하나인 회전계획실험(rotatable design experiments)으로서 오각형 실험계획(pentagonal experimental design)에 의거한 반응변수 실험을 수행한 후 반응표면(response surface)을 회기분석법에 의하여 분석함으로써 최대의 오일 수율을 얻을 수 있는 최적 반응조건을 추적, 결정하였다. Autoclave 반응실험의 기본적인 목적은 실제 연속공정에 있어서 열분해 반응기 거동을 모사하기 위한 전초단계로서 충분한 시료의 확보를 통하여 이 때 생성된 연로유의 체계적인 분석(비등점분포특성, 진공증류, 기체분석, 원소분석, 발열량, 비중 등)을 행함으로써 연료유 수율 및 품질을 모사하고자 하였다. 미분반응기 실험에 있어서 주 범용열가소성수지인 PE, PP 그리고 PS는 각각의 최적반응조건하에서 거의 100%에 가깝게 오일로 전환되었지만 응축수지인 PET와 그래프트공중합수지인 ABS의 오일수율은 각기 78% 및 90%로서 상대적으로 낮게 나타났다. Autoclave를 이용한 실험의 경우 혼합플라스틱을 폐유에 대하여 40wt% 혼합하여 열분해하였을 때, 80wt% 오일, 15wt% 코우크, 그리고 나머지 5wt%는 탄화수소기체(C1-C6)로 전환되었다. 진공증류(252$^{\circ}C$,2 torr) 결과, 기/액-분리도는 3으로서 이는 생성오일의 75wt%가 경질연료유(가솔린, 등유, 경유)로 회수 가능하였다.

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The 13th Green Packaging Awards (제13회 그린패키징 공모전)

  • (사)한국포장협회
    • The monthly packaging world
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    • s.369
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    • pp.100-104
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    • 2024
  • 제13회 그린패키징 공모전 시상식이 지난해 12월 11일 서울 전경련회관에서 진행됐다. 그린패키징 공모전은 (사)한국환경포장진흥원(원장 이명용)이 우수한 친환경 포장기술 및 디자인을 발굴해 시상하는 것으로 세계적 친환경 추세에 맞춰 포장 부문의 인재 양성과 개발 촉진을 목적으로 한다. 이번 공모전에는 총 106점이 출품돼 대상(환경부장관상) 2점, 최우수상 4점 등 40점이 수상의 영광을 안았다. 대상은 (주)LG생활건강의 '폐플라스틱 열분해유를 활용한 화장품 용기 개발', CJ제일제당(주) '햇반용기 다층 스크랩 재사용 기술'이 차지했다. 공모전 관계자는"2022년 12회 그린패키징 공모전 때보다 학생부문 출품수가 2배 이상 증가하였으며, 출품작 수준도 우열을 가릴 수 없을 정도로 많이 향상 됐다"고 밝혔다.

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A Study on Catalytic Pyrolysis of Polypropylene with Mn/sand (Mn/sand 촉매를 활용한 폴리프로필렌 촉매 열분해 연구)

  • Soo Hyun Kim;Seung Hun Baek;Roosse Lee;Sang Jun Park;Jung Min Sohn
    • Clean Technology
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    • v.29 no.3
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    • pp.185-192
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    • 2023
  • This study was conducted to obtain basic process simulation data before conducting pyrolysis experiments for the development of a thermochemical conversion system by recirculation of heat carrier and gases thereby. In this study, polypropylene (PP) was used as a pyrolysis sample material as an alternative to waste plastics, and fluid sand was used as a heat transfer medium in the system. Manganese (Mn) was chosen as the catalyst for the pyrolysis experiment, and the catalyst pyrolysis was performed by impregnating it in the sand. The basic properties of PP were analyzed using a thermogravimetric analyzer (TGA), and liquid oil was generated through catalytic pyrolysis under a nitrogen atmosphere at 600℃. The carbon number distribution of the generated liquid oil was confirmed by GC/MS analysis. In this study, the effects of the presence and the amount of Mn loading on the yield of liquid oil and the distribution of hydrocarbons in the oil were investigated. When Mn/sand was used, the residue decreased and the oil yield increased compared to pyrolysis using sand alone. In addition, as the Mn loading increased, the ratio of C6~C9 range gasoline in the liquid oil gradually increased, and the distribution of diesel and heavy oil with more carbon atoms than C10 in the oil decreased. In conclusion, it was found that using Mn as a catalyst and changing the amount of Mn could increase the yield of liquid oil and increase the gasoline ratio in the product.

Recovery of Paraffin Components from Pyrolysis Oil Fraction of Waste Plastic by Batch Cocurrent 4 Stages Equilibrium Extraction (회분 병류 4단 평형추출에 의한 폐플라스틱 열분해유 유분 중의 파라핀 성분의 회수)

  • Kang, Ho-Cheol;Shin, Sung Soon;Kim, Doo Han;Kim, Su Jin
    • Applied Chemistry for Engineering
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    • v.29 no.5
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    • pp.630-634
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    • 2018
  • The recovery of paraffin components contained in the fraction as a part of improving the quality for the fraction of waste plastics pyrolysis oil (WPPO) was investigated by batch cocurrent 4 stages equilibrium extraction. The fraction at a distilling temperature of $120-350^{\circ}C$ recovered from WPPO by the simple distillation and a little water-added dimethylformamide (DMF) solution were used as a raw material and solvent, respectively. As the number of equilibrium extraction (n) and the carbon number of paraffin component increased, the concentration of paraffin component contained in the raffinate increased. The concentrations of $C_{12}$, $C_{14}$, $C16$ and $C_{18}$ paraffin components present in the raffinate recovered at n = 4 were about 1.2, 1.5, 1.6 and 1.8 times higher than those of using the raw materials, respectively. Recovery rates (residue rates present in raffinate) of paraffin components rapidly decreased with increasing n, and increased sharply with increasing the carbon number. Furthermore, it was possible to predict the recovery rates at n = 1 - 4 for all paraffin components ($C_7-C_{24}$) contained in the raw material. The raffinate recovered through this study is expected to be used as a renewable energy.

Quality Improvement of Pyrolysis Oil Fraction of Waste Plastic by Dimethylformamide Extraction (디메틸포름아마이드 추출에 의한 폐플라스틱 열분해유 유분의 품질향상)

  • Kim, Su Jin
    • Applied Chemistry for Engineering
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    • v.30 no.2
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    • pp.155-159
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    • 2019
  • As a part of improving the quality for the fraction of the waste plastics pyrolysis oil (WPPO), the recovery of paraffin components contained in the fraction was investigated by dimethylformamide (DMF) equilibrium extraction. The fraction of a distilling temperature of $120{\sim}350^{\circ}C$ recovered from WPPO by the simple distillation and the aqueous solution of DMF were used as a raw material and solvent, respectively. The concentrations of paraffin components ($C_{12}$, $C_{14}$, $C_{16}$ and $C_{18}$) contained in the raffinate decreased by increasing the mass fraction of water in the solvent at an initial state ($y_{w,0}$), whereas, the concentrations of paraffin components contained in the raffinate increased by increasing the mass ratio of the solvent to the feed at an initial state $(S/F)_0$. The concentrations of $C_{12}$, $C_{14}$, $C_{16}$ and $C_{18}$ paraffin components present in the raffinate recovered at $(S/F)_0=10$ were about 1.37, 2.0, 2.46 and 3.16 times higher than those of the raw materials, respectively. Recovery rates (residue rates present in raffinate) of paraffin components rapidly increased with increasing $y_{w,0}$, and decreasing $(S/F)_0$. The raffinate recovered through this study was expected to be used as a renewable energy.

Liquid-phase Thermal Degradation Properties of Waste Plastic Film (폐플라스틱 필름의 액상 열분해 특성에 관한 연구)

  • Hwang, T.S.;Kim, Y.S.;Kang, T.W.;Hwang, E.H.
    • Proceedings of the Korean Institute of Resources Recycling Conference
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    • 2003.10a
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    • pp.116-121
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    • 2003
  • In this study, the thermal degradation process has been investigated at various reaction temperature$(350{\sim}400^{\circ}C)$ and times$(30{\sim}120\;min)$ in order to recycle waste plastic films as solid state wax. Waste plastic films were easily melted by adding a small amount of waxes. The effects of wax addition and nitrogen flow rate on their thermal degradation properties were investigated. FT-IR, GPC and viscometer were used to analyze properties of the solid wax including the structure, molicular weight distribution and melt viscosity. The average molecular weight of solid wax was decreased with increasing the reaction time, temperature and amount of wax added, Also, the viscosity of solid wax decreased with increasing the stirring speed at a constant reaction temperature and time, and its viscosity got close to zero above $390^{\circ}C$.

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Synthesis of Low-Priced Catalyst from Coal Fly Ash for Pyrolysis of Waste Low Density Polyethylene (석탄비산재(石炭飛散災)로부터 저밀도(低密度) 폴리에틸렌 폐기물(廢棄物) 열분해용(熱分解用) 저가(低價) 촉매(觸媒) 합성(合成))

  • Jeong, Byung-Hwan;Na, Jeong-Geol;Kim, Sang-Guk;Mo, Se-Young;Chung, Soo-Hyun
    • Resources Recycling
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    • v.16 no.2 s.76
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    • pp.48-55
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    • 2007
  • A low-priced catalyst for pyrolysis of LDPE has been synthesized. Fly ash, which is waste material generated from coal-fired power plants was used as silica and alumna sources for solid acid catalyst. Amorphous silica-alumina catalysts (FSAs) were pre-pared by dissolution of silica and alumina from fly ash, followed by co-precipitation of the dissoluted ions. A series of LDPE pyrolysis were carried out in a thermogravimetric analyzer to investigate the effects of synthesis conditions such as NaOH/fly ash weight ratio and activation time one catalytic performance of FSAs. The physical properties of FSAs were examined and related to their catalytic performances. FSA(1.2-8) synthesized with NaOH/fly ash weight ratio of 1.2 and the activation time of 8 hours showed the best catalytic performance. The catalytic performance of FSA(1.2-8) was comparable with that of commercial catalysts and it was concluded that the FSA could be a good candidate for catalytic use in the recycling of waste polyolefins.

Analysis on the Pyrolysis Characteristics of Waste Plastics Using Plug Flow Reactor Model (Plug Flow Reactor 모델을 이용한 폐플라스틱의 열분해 특성 해석)

  • Sangkyu, Choi;Yeonseok, Choi;Yeonwoo, Jeong;Soyoung, Han;Quynh Van, Nguyen
    • New & Renewable Energy
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    • v.18 no.4
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    • pp.12-21
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    • 2022
  • The pyrolysis characteristics of high-density polyethylene (HDPE), low-density polyethylene (LDPE), and polypropylene (PP) were analyzed numerically using a 1D plug flow reactor (PFR) model. A lumped kinetic model was selected to simplify the pyrolysis products as wax, oil, and gas. The simulation was performed in the 400-600℃ range, and the plastic pyrolysis and product generation characteristics with respect to time were compared at various temperatures. It was found that plastic pyrolysis accelerates rapidly as the temperature rises. The amounts of the pyrolysis products wax and oil increase and then decrease with time, whereas the amount of gas produced increases continuously. In LDPE pyrolysis, the pyrolysis time was longer than that observed for other plastics at a specified temperature, and the amount of wax generated was the greatest. The maximum mass fraction of oil was obtained in the order of HDPE, PP, and LDPE at a specified temperature, and it decreased with temperature. Although the 1D model adopted in this study has a limitation in that it does not include material transport and heat transfer phenomena, the qualitative results presented herein could provide base data regarding various types of plastic pyrolysis to predict the product characteristics. These results can in turn be used when designing pyrolysis reactors.