• Title/Summary/Keyword: 중실

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Optimization of Two-Step Cold Drawing for Upper Arch-Shape Solid Type Austenitic Stainless Steel (상단 아치 형상 중실 오스테나이트계 스테인리스강의 2단 인발 공정 최적화)

  • Bae, S.J.;Kim, J.H.;Hong, S.B.;Hong, S.K.;Namkung, J.;Lee, K.S.
    • Transactions of Materials Processing
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    • v.31 no.6
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    • pp.394-403
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    • 2022
  • In the automotive industry, cold-drawn austenitic stainless steel is commonly used to handle high fuel pressures in gasoline direct injection (GDI) engines. In this study, we analyzed the effects of main process variables such as cross-sectional shape, drawing speed and friction coefficient on the microstructure, hardness and residual stress of the drawn material in the two-step cold drawing process. By changing the cross-sectional shape in the first-step cold drawing, the possibility of improving the shape accuracy or physical properties of the finally cold-drawn fuel rail pressure sensor product was investigated.

Numerical Analysis of Viscoelastic Cylinders with Mode I Cracks (점탄성 원통의 모드 I 균열 해석)

  • Sim Woo-Jin;Oh Guen
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.19 no.3 s.73
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    • pp.259-269
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    • 2006
  • In this paper, the stress intensity factor, energy release rate and crack opening displacement are computed using the finite element method for axisymmetric viscoelastic cylinders with the penny-shaped and circumferential cracks. The triangular elements with quarter point nodes are used to describe the stress singularity around the crack edge. The analytical solutions are also derived by using the elastic-viscoelastic correspondence principle and compared with the numerical results to show the validity and accuracy of the presented method. Viscoelastic materials are assumed to behave elastically in dilatation and like a three-parameter standard linear solid.

Critical Loads of Tapered Cantilever Columns with a Tip Mass (자유단 집중질량을 갖는 변단면 캔틸레버 기둥의 임계하중)

  • Jeong, Jin Seob;Lee, Byoung Koo;Kim, Gwon Sik;Kim, Jong Ung
    • Journal of Korean Society of Steel Construction
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    • v.17 no.6 s.79
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    • pp.699-705
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    • 2005
  • This paper investigates critical loads of tapered cantilever columns with a tip mass, subjected to a follower force. The linearly tapered solid rectangular cross-sections are adopted as the column taper. The differential equation governing free vibrations of such columns, also called Beck's columns, is derived using the Bernoulli-Euler beam theory. Both divergence and flutter critical loads are calculated from the load-frequency curves that are obtained by solving the differential equation. The critical loads are presented as functions of various non-dimensional system parameters, namely, the taper type, the subtangential parameter, and the mass ratio.

Rigid-plastic Finite Element Analysis for the Characteristics of Deformation in Upsetting Solid Cylinders (강소성 유한요소법 에 의한 중실 원통봉 업세팅 의 변형 특성 해석)

  • 백남주;최재찬;윤동진
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.9 no.6
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    • pp.725-731
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    • 1985
  • In this study the rigid-plastic finite element method is used in order to study the deformation characteristics of solid cylinder upsetting. The effects of friction and aspect ratios on the effective strain distribution, axial stresses at the die-material interface, radial displacements, strain components, grid distortion on the meridional cross-section and gradual changes of outer profile are studied analyzed and compared with the experiments for commercially pure aluminum and .alpha.-brass. The agreement between numerical (or theoretical)and experimental results is shown to be acceptable for the engineering purpose.

A Study on the Mechanical Properties of the Friction Welding with Hollow and Solid Shaft of SM45C (SM45C의 중실축과 중공축의 마찰용접 특성에 관한 연구)

  • Koo, Keon-Seop;Choe, Won-Yong
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.19 no.6
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    • pp.841-846
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    • 2010
  • The present study examined the mechanical properties of the friction welding with hollow and solid shaft of SM45, of which the diameter is 25.2mm and 33mm. Friction welding was conducted at welding conditions of 2,000rpm, friction pressure of 50MPa, upset pressure of 70MPa, friction time of 0.4sec to 1.4sec by increasing 0.2sec, upset time of 2.0 sec including variable such as friction time are following. Under these conditions, a tensile test, a hardness test and a microstructure of weld interface were studied. The results were as follows : When the friction time was 1.0 seconds under the conditions, the maximum tensile strength of the friction weld happened to be 1,094MPa, which is 120% compared with the tensile strength of SM45C base metal. The upset length linearly increased as friction time increased. According to the hardness test, the hardness distribution of the weld interface was formed from 475Hv to 739Hv. HAZ(Heat Affected Zone) was formed from the weld interface to 2mm of SM45C.

A Study on the Mechanical Properties of the Friction Welding with Solid Shaft of SM45C (SM45C 중실축의 마찰용접 기계적 특성에 관한 연구)

  • Koo, Keon Seop
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.21 no.6
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    • pp.932-937
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    • 2012
  • In the presented study, SM45C carbon steel parts were joined by friction welding. The welding process was carried out under optimized conditions using statistical approach. The study of SM45C is conducted with various combinations of process parameters. Parameter optimization, microstructure and mechanical property correlation are the major contribution of the study. The welded joints were produced by varying spindle revolution speed, friction pressure, upset pressure and burn-off length. Tension tests were applied to welded parts to obtain the strength of the joints. Fracturs properties were additionally obtained experimentally under fluctuated tensile loads. Microstructures using microphotographs were examined in the weld interface and weld region and heat affected zone and base metal and flash zone of welded parts. Finally, Hardness variations in welding zone and base metal were also obtained. Through these tests, the optimum conditions of parameters for ${\phi}20$ SM45C in friction welding were obtained when the friction spindle revolution was 1,950 rpm, the friction pressures was 30 MPs, upset pressures was 50 MPs.

Behaviors of Hollow RC Columns with Internal Steel Tube by Hollow Ratio (강관으로 보강된 중공 RC 기둥의 중공비에 따른 거동)

  • Choi, Jun-Ho;Yoon, Ki-Yong;Han, Taek-Hee;Kang, Young-Jong
    • Journal of the Korean Society of Hazard Mitigation
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    • v.7 no.3
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    • pp.1-7
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    • 2007
  • The hollow RC(Reinforced concrete) column has the effect of reducing weight and materials compared to solid RC column. However, the hollow RC column shows a low ductile behavior due to brittle failure of inside concrete. To overcome this problem, the internally confined hollow reinforced concrete column has been developed. In this study, the behavior of internally confined hollow RC columns were evaluated with safety ratio, ductility, total material cost, the total weight of the pier, etc. The hollow ratio is varied from 0.50 to 0.85.

Critical Loads of Tapered Beck's Columns with Clamped and Spring Supports (일단고정 타단스프링으로 지지된 변단면 Beck 기둥의 임계하중)

  • Kim Suk-Ki;Park Kwang-Kyou;Lee Byoung-Koo
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.19 no.1 s.71
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    • pp.85-92
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    • 2006
  • This paper investigates critical loads of the tapered Beck's columns with clamped and spring supports, subjected to a subtangential follower force. The linearly tapered columns with the solid rectangular cross-section is adopted as the column taper. The differential equation governing free vibrations of such Beck's columns is derived using the Bemoulli-Euler beam theory. Both divergence and flutter critical loads are calculated from the load-frequency curves which are obtained by solving the differential equation. The critical loads are presented as functions of various non-dimensional system parameters: the taper type, the subtangential parameter and the spring stiffness.

A Study on Optimum Confined Effect for Internally Confined Hollow CFT Columns under Uniaxial Compression (일축압축을 받는 내부 구속 중공 CFT 기둥의 최적 구속 효과 연구)

  • Won, Deok Hee;Han, Taek Hee;Yoon, Na Ri;Kang, Young Jong
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.32 no.4A
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    • pp.227-235
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    • 2012
  • Recently, study of confining effect in column members is progressed. But these studies are limited to about RC column and external confining effect in hollow columns. Internal confining effect in hollow columns has not researched. Internal confining stress is assumed the same external confining stress in hollow columns. In this study, there are to investigate the internal direction confining effect in ICH CFT column by FEA analysis. FEA analysis methods have verified by experimental values. Parametric study has performed as thickness of internal tube, hollow ratio, diameter of column and bending stiffness between concrete and external tube. Modified equations have suggested to estimating economic and reasonable thickness of internal tube.

Numerical Computation of Dynamic Stress Intensity Factors in Axisymmetric Problems (축대칭 문제에서의 동적 응력확대계수의 계산)

  • 이성희;심우진
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.16 no.2
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    • pp.207-216
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    • 2003
  • In this paper, the finite element method for the elastodynamic axisymmetric fracture analysis is presented in matrix form through the application of the Galerkin method to the time integral equations of motion with no inertia forces. Isoparametric quadratic quadrilateral element and triangular crack tip singular elements with one-quarter node are used in the mesh division of the finite element model. To show the validity and accuracy of the proposed method, the infinite elastic medium with the penny shaped crack is solved first and compared with the analytical solution and the numerical results by the finite difference method and the boundary element method existing in the published literatures, and then the dynamic stress intensity factors of solid and hollow cylinders of finite dimensions haying penny-shaped cracks and internal and external circumferential tracks are computed in detail.