Browse > Article
http://dx.doi.org/10.7735/ksmte.2012.21.6.932

A Study on the Mechanical Properties of the Friction Welding with Solid Shaft of SM45C  

Koo, Keon Seop (한국폴리텍대학 홍성캠퍼스 산업설비자동화과)
Publication Information
Journal of the Korean Society of Manufacturing Technology Engineers / v.21, no.6, 2012 , pp. 932-937 More about this Journal
Abstract
In the presented study, SM45C carbon steel parts were joined by friction welding. The welding process was carried out under optimized conditions using statistical approach. The study of SM45C is conducted with various combinations of process parameters. Parameter optimization, microstructure and mechanical property correlation are the major contribution of the study. The welded joints were produced by varying spindle revolution speed, friction pressure, upset pressure and burn-off length. Tension tests were applied to welded parts to obtain the strength of the joints. Fracturs properties were additionally obtained experimentally under fluctuated tensile loads. Microstructures using microphotographs were examined in the weld interface and weld region and heat affected zone and base metal and flash zone of welded parts. Finally, Hardness variations in welding zone and base metal were also obtained. Through these tests, the optimum conditions of parameters for ${\phi}20$ SM45C in friction welding were obtained when the friction spindle revolution was 1,950 rpm, the friction pressures was 30 MPs, upset pressures was 50 MPs.
Keywords
Friction welding; SM45C; Friction pressure; Upset pressure; Burn-off length; Microstructure; Weld interface; Heat Affected Zone; Base metal; Hardness;
Citations & Related Records
Times Cited By KSCI : 2  (Citation Analysis)
연도 인용수 순위
1 Manideep, D., and Balachandar, K., 2012, "Welding Parameters-metallurgical Properties Correlation of Friction Welding of Austenitic Stainless Steel and Ferritic Stainless Steel," Journal of Applied Sciences, Vol. 12, No. 10, pp. 1013-1019.   DOI
2 Lee, S. Y., and Yun, B. S., 2001, "Heat Transfer Analysis of Friction Welding of A2024 to SM45C," KSMTE, Vol. 10, No. 1, pp. 65-70.   과학기술학회마을
3 Jeong, H. S., 1997, "Fundamentals and Basic Application of Friction Welding," KWS, Vol. 15, No. 6, pp. 1-12.   과학기술학회마을
4 Spindler, D. E., 1994, viewed 17 September 2012 , " What Industrial Needs to Know about Friction Welding", Manufacturing Technology, Inc.,<http://www.mtiwelding.com/files>
5 Ozdemir, N., Sarsirlmaz, F., and Hascalik, A., 2007, "Effect of Rotational Speed on Interface Properties of Frictional Welded AISI-304L to 4340 Steel", Material & Design, Vol. 28, No. 1, pp. 301-307.   DOI   ScienceOn
6 Jeong, J. H., 2001, A study on the Welding Poperties of SM25C Carbon Steel Rod and SMn420 Alloy Steel Pipe, A Thesis for a Master, Chung-Nam Univ., Republic of Korea.
7 Oagawa., K.,Yamaguchi., H., Kaga, S., and Sakaguchi, K., 1993, "Optimization of Friction welding Condition for S45C Carbon Steel Using a Statical Techique," Transactions of the Welding Society, Vol. 24, No. 2, pp. 133-139.
8 Altan, T.. Oh, S., and Gegel, H., 1983, Metal Forming : Fundamentals and Applications, American Society for Metals, USA. pp. 353.
9 Schumann, H., 1996, Metallographie, Hakmun Publihing Co., Korea, pp. 434.