• Title/Summary/Keyword: 적층조건

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Performance Improvement of Polymer Deposition System by Nozzle Guide and Its Application to Washer Scaffold Fabrication (노즐 가이드를 적용한 폴리머 적층 시스템의 Washer Scaffold 제작을 위한 성능 개선)

  • Sa, Min-Woo;Kim, Jong Young
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.37 no.3
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    • pp.249-257
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    • 2013
  • Rapid prototyping was used to design and develop a three-dimensional (3D) scaffold for tissue engineering application. In this study, the nozzle guide (TB-CP-HN, MUSASHI ENGINEERING, INC., JAPAN) used with the syringe of the polymer deposition system (PDS) was evaluated by measuring the scaffold line width and height. 3D scaffolds were fabricated using a biodegradable polymer called poly-caprolactone (PCL). The PCL polymer can be deposited from the needle of a syringe using a 200-${\mu}m$ precision nozzle, at a pressure of 600 kPa and temperature of $125^{\circ}C$. The advantages and improvements in this nozzle guide were addressed through washer scaffold fabrication. Overall, this research indicated that the fabrication of a complex-shaped scaffold using an enhanced polymer deposition system may have potential for tissue engineering.

Optimal Design of the Stacking Sequence on a Composite Fan Blade Using Lamination Parameter (적층 파라미터를 활용한 복합재 팬 블레이드의 적층 패턴 최적설계)

  • Sung, Yoonju;Jun, Yongun;Park, Jungsun
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.48 no.6
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    • pp.411-418
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    • 2020
  • In this paper, approximation and optimization methods are proposed for the structural performance of the composite fan blade. Using these methods, we perform the optimal design of the stacking sequence to maximize stiffnesses without changing the mass and the geometric shape of the composite fan blade. In this study, the lamination parameters are introduced to reduce the design variables and space. From the characteristics of lamination parameters, we generate response surface model having a high fitness value. Considering the requirements of the optimal stacking sequence, the multi-objective optimization problem is formulated. We apply the two-step optimization method that combines gradient-based method and genetic algorithm for efficient search of an optimal solution. Finally, the finite element analysis results of the initial and the optimized model are compared to validate the approximation and optimization methods based on the lamination parameters.

Elastic Buckling Analysis of Laminated Composite Plates with Embedded Square Delamination Using an Enhanced Assumed Strain Solid Element (강화변형률 솔리드 요소를 사용한 사각형태 층간분리를 갖는 복합적층판의 탄성좌굴해석)

  • Park, Dae-Yong;Chang, Suk-Yoon
    • Journal of the Korean Society for Advanced Composite Structures
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    • v.1 no.2
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    • pp.1-13
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    • 2010
  • Delamination reduces an elastic buckling load of the laminated composite structures and lead to global structural failure at loads below the design level. Therefore, the problem of the delamination buckling of laminated composite structures has generated significant research interest and has been the subject of many theoretical and experimental investigations. However, questions still remain regarding a complete understanding and details of the phenomena involved. In this paper an efficient finite element model is presented for analyzing the elastic buckling behavior of laminated composite plates with square embedded delamination using a solid element based on a three-dimensional theory. The solid finite element, named by EAS-SOLID8, based on an enhanced assumed strain method is developed. The study for elastic buckling behavior of laminated composite plates with embedded square delaminations are focused on various parameters, such as support condition and width-to-thickness ratio. Both graphs and buckling modes in this paper are good guide for design of the laminated composite plates with embedded square delamination.

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Modeling of Damage Initiation in Singly Oriented Ply Fiber-Metal Laminate under Concentrated Loading Conditions (집중하중을 받는 일방향 보강 섬유 금속 적층판의 손상 개시 모델링)

  • 남현욱;변현중;정성욱;한경섭
    • Composites Research
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    • v.14 no.3
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    • pp.42-50
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    • 2001
  • Modeling of damage initiation in singly oriented ply (SOP) Fiber Metal Laminate (FML) under concentrated loading conditions was studied. The finite element method (FEM) base on the first order shear deformation theory is used for th\ulcorner modeling of damage initiation in SOP FML. The failure indices (FI) of the fiber prepreg and the metal laminate were calculated by using the Tasi-Hill failure criterion and the Miser yield criterion, respectively. To verify the present method, the failure analysis was conducted under uniaxial loading and cylindrical bending, then the analysis under concentrated load was conducted. The results show that the analysis is reasonable. An indentation test was conducted to compare a damage initiation load with a calculated FI. The test was conducted under two side clamped conditions to study the fiber orientation effect. Indentation curve was fitted using the Hertz equation and a damage initiation load is defined that the point which deviate the fitted curve from the real indentation curve. The damage initiation loads were obtained under various fiber orientations and compared with calculated FIs. The experiment was well matched with calculated FI. This results shows that the present method is suitable for the damage initiation modeling of SOP FML.

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Optimal Methodology of a Composite Leaf Spring with a Multipurpose Small Commercial Vans (다목적 소형 승합차 복합재 판 스프링의 적층 최적화 기법)

  • Ahn, Sang Ho
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.31 no.5
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    • pp.243-250
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    • 2018
  • In this paper, design technique using genetic algorithms(GA) for design optimization of composite leaf springs is presented here. After the initial design has been validated by the car plate spring as a finite element model, the genetic algorithm suggests the process of optimizing the number of layers of composite materials and their angles. Through optimization process, the weight reduction process of leaf springs and the number of repetitions are compared to the existing algorithm results. The safety margin is calculated by organizing a finite element model to verify the integrity of the structure by applying an additive sequence optimized through the genetic algorithm to the structure. When GA is applied, layer thickness and layer angle of complex leaf springs have been obtained, which contributes to the achievement of minimum weight with appropriate strength and stiffness. A reduction of 65.6% original weight is reached when a leaf steel spring is replaced with a leaf composite spring under identical requirement of design parameters and optimization.

Review on additive manufacturing of dental materials (치과용 재료의 적층가공에 대한 문헌고찰)

  • Won, Sun;Kang, Hyeon-Goo;Ko, Kyung-Ho;Huh, Yoon-Hyuk;Park, Chan-Jin;Cho, Lee-Ra
    • Journal of Dental Rehabilitation and Applied Science
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    • v.37 no.1
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    • pp.1-15
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    • 2021
  • Additive manufacturing (AM) for dental materials can produce more complex forms than conventional manufacturing methods. Compared to milling processing, AM consumes less equipment and materials, making sustainability an advantage. AM can be categorized into 7 types. Polymers made by vat polymerization are the most suitable material for AM due to superior mechanical properties and internal fit compared to conventional self-polymerizing methods. However, polymers are mainly used as provisional restoration due to their relatively low mechanical strength. Metal AM uses powder bed fusion methods and has higher fracture toughness and density than castings, but has higher residual stress, which requires research on post-processing methods to remove them. AM for ceramic use vat polymerization of materials mixed with ceramic powder and resin polymer. The ceramic materials for AM needs complex post-processing such as debinding of polymer and sintering. The low mechanical strength and volumetric accuracy of the products made by AM must be improved to be commercialized. AM requires more research to find the most suitable fabrication process conditions, as the mechanical properties and surface of any material will vary depending on the processing condition.

Three Dimensional Interlaminar Stress Analysis of a Composite Patch Using Stress Functions (응력함수를 이용한 복합재 적층 패치의 3차원 층간 응력 해석)

  • Lee, Jae-Hun;Cho, Maeng-Hyo;Kim, Heung-Soo
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2009.04a
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    • pp.488-491
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    • 2009
  • 본 논문에서는 응력함수와 Kantorovich method를 이용하여 기저판(substrate)에 인장과 굽힘이 작용할 때 복합재 패치의 3차원 응력을 해석하였다. 면내 방향과 면외 방향의 두 응력함수에 가상 공액일의 법칙(Complementary virtual work principle)을 적용하였으며 복합재 패치의 자유 경계조건과 바닥의 기저판으로부터 전달되는 전단 수직 응력 조건을 부여하였다. 이를 통해서 패치 구조물의 지배방정식을 연립 미분 방정식 형태의 고유치 문제로 변환하여 응력함수를 구하였다. 위 방법의 타당성과 효용성을 검증하기 위한 수치 예제로 cross-ply, angle-ply, quasi-isotropic의 패치 적층 배열을 고려하였으며, 층간 응력함수 값이 자유 경계에서 최고치를 나타내고 패치 중심부로 갈수록 급격히 감소하는 모습을 확인하였다. 제안된 기법은 기저판에 인장하중이 작용하는 경우뿐만 아니라 굽힘 하중이 작용하는 경우에도 정확한 예측이 가능하여, 패치 구조물의 층간 응력을 포함한 3차원 응력을 해석하는데 있어서 효율적인 해석 도구로서 사용할 수 있을 것이라 사료된다.

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Reliability Properties of Multilayer Chip NTC Thermistor on Manufacturing Process (제조공정에 따른 적층형 칩 NTC 써미스터 신뢰성 특성)

  • Yoon, Jung-Rag;Yoo, Jang-Young;Lee, Hen-Young;Yeo, Dong-Hun
    • Proceedings of the KIEE Conference
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    • 2005.11a
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    • pp.133-135
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    • 2005
  • Mn-Co-Ni-O계를 적용한 적층 칩 NTC 써미스터의 소성온도 및 냉각 조건에 따른 전기적 특성을 연구하였다. 특히, 소결조건에 따른 저항, B-정수의 경시 변화 특성으로부터 제품의 신뢰성 측면을 검토하였다. 소결온도 및 시간에 의한 영향보다는 냉각속도에 따른 초기 저항 및 B-정수의 변화가 크게 나타났으며 냉각속도를 조절한 시편에서 경시변화율은 1%이하인 특성을 얻을 수 있었다.

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Boundary element analysis of singular stresses at interface edge of infinitely layered structure (무한 적층 구조체의 자유경계면에 나타나는 특이응력의 경계요소해석)

  • 이상순
    • Computational Structural Engineering
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    • v.8 no.3
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    • pp.75-78
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    • 1995
  • The boundary element analysis has been attempted for investigating the singular stress at the interface edge of infinitely layered structure. The subdomain technique has been employed and the analysis model has been divided into two subdomains, which are respectively homogeneous elastic zones. The boundary element equation has been formulated using the equilibrium and continuity conditions at the common interface. The numerical results of example problem has been presented.

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Reconstruction of Damage-Induced Impact Force of Gr/Ep Composite Laminates Using Piezoelectric Thin Film Sensor Signals (고분자 압전센서 신호를 이용한 Gr/Ep 복합재 적층판의 손상유발 충격하중의 복원)

  • 박찬익;김인걸;이영신
    • Composites Research
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    • v.15 no.5
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    • pp.7-13
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    • 2002
  • The piezoelectric thin film sensor has good characteristics to observe the impact responses of composite structures. The capabilities for monitoring impact behavior of Gr/Ep laminates subjected to damage-induced impact using the PVDF(polyvinylidene fluoride) film sensor were examined. For a series of low-velocity impact tests from low energy to damage-induced energy, simulated sensor signals were compared with measured signals and the PVDF film sensor. Local impact damages(matrix cracking and delamination) were found at three impact tests, but the measured signals agreed well with the simulated sensor signals based on the linear relationship between the impact forces and the PVDF film sensor signals. And the inverse technique was applied to reconstruct the impact forces using the PVDF film sensor signals. Most of reconstructed impact forces had good agreement with the measured forces. The comparison results showed that the local damage due. to low-velocity impact didn't disturb the global impact responses of composite laminates and the reconstruction of impact forces from PVDF sensor signals wasn't affected by the local damage.