• 제목/요약/키워드: 선박용 감속 기어

검색결과 13건 처리시간 0.021초

스퍼 유성감속기 기반 선박용 터닝기어의 설계 변경 (Design Modification of Marine Turning Gear Based on Spur Planetary Gear)

  • 김건우;이재욱;장진석;오주영;홍종해;이강재
    • 한국기계가공학회지
    • /
    • 제18권12호
    • /
    • pp.7-14
    • /
    • 2019
  • A marine turning gear controls the position of the piston-crank mechanism by rotating the flywheel of the marine engine at a low speed, which is the main auxiliary machine that enables the disassembly and maintenance of the engine. In this study, the safety factor for surface durability and tooth bending strength was improved by the design modification of the marine turning gear based on the spur planetary gear. Angular velocity, torque, and efficiency of the turning gear were measured using a reliability evaluation tester, and a multibody dynamics model for analysis corresponding to the test results was developed. Finally, it was confirmed that the design improvements improved the tooth surface damage of the sun gear in the 3rd reduction stage.

헬리컬 유성감속기 기반 선박용 터닝기어 개발 (Development of Marine Turning Gear Based on Helical Planetary Reducer)

  • 김건우;이재욱;장진석;최창영;홍종해;이강재
    • 한국기계가공학회지
    • /
    • 제19권10호
    • /
    • pp.36-43
    • /
    • 2020
  • A marine turning gear is the main auxiliary machine that enables the disassembly of and maintenance on the main engines. In this study, a marine turning gear based on a helical planetary reducer was developed through analysis of a marine turning gear based on a spur planetary reducer. Nonlinear numerical analysis was performed to determine the ideal contact ratio between the sun gear and the idle gear. Based on this, the surface durability, tooth bending strength, and contact ratio were calculated. In addition, the helix direction was selected to utilize the existing bearings. Gears were manufactured based on the helical gear design values, and the turning gear was evaluated using the FTA standards of MAN Co. Ltd. As a result, a lifetime of 3,000 to 5,000 hours was verified, the maximum torque measured was 105kNm, and the efficiency was measured to be 87.4%.

고속 4행정 디젤엔진을 갖는 선박 추진시스템에서 토크변동에 의한 감속기어 안정성 평가 (Reduction Gear Stability Estimation due to Torque Variation on the Marine Propulsion System with High-speed Four Stroke Diesel Engine)

  • 김인섭;윤현우;김준성;버광다오;이돈출
    • 한국소음진동공학회논문집
    • /
    • 제25권12호
    • /
    • pp.815-821
    • /
    • 2015
  • Maritime safety has been more critical recently due to the occurrence of shipboard accidents involving prime movers. As such, the propulsion shafting design and construction plays a vital role in the safe operation of the vessel other than focusing on being cost-efficient. Smaller vessels propulsion shafting system normally install high speed four-stroke diesel engine with reduction gear for propulsion efficiency. Due to higher cylinder combustion pressures, flexible couplings are employed to reduce the increased vibratory torque. In this paper, an actual vibration measurement and theoretical analysis was carried out on a propulsion shafting with V18.3L engine installed on small car-ferry and revealed higher torsional vibration. Hence, a rubber-block type flexible coupling was installed to attenuate the transmitted vibratory torque. Considering the flexible coupling application factor, reduction gear stability due to torque variation was analyzed in accordance with IACS(International Association of Classification Societies) M56 and the results are presented herein.

선박용 코니칼 기어 감속기의 최적화를 위한 백래쉬와 물림에 관한 연구 (A Study on the Relation Between Backlash and Tooth Contact for Optimization of the Conical Gear Marine Gearbox)

  • 강재화;장기;안인효;류성기
    • 한국기계가공학회지
    • /
    • 제10권2호
    • /
    • pp.52-60
    • /
    • 2011
  • Korea is the best country for ship-building. But nowadays, the speedboat and yacht are not mostly developed yet. For the sleek lines of ship, more innovative transmission system should be obtained in the ship industry. In general, marine transmissions often use the straight shafts and the helical gears. So it makes problem that engine-room requires large space. In this case, conical gear is the best solution for this. Until now, technology of conical gear is not generalized, but it will be increased more through many applications. So, in order to get conical gear design technology by ourselves, this thesis is conducted. This paper was written to gain useful information of marine gearbox design applied conical gear through the measurement of backlash, computer analysis and tooth contact test of helical conical involute gear pairs.

유한요소해석을 이용한 선박수송차량용 사이클로이드 감속기의 성능 검토 (Performance Review of a Cycloid Speed Reducer for Ship Transport Vehicles using FEM)

  • 강형선
    • 한국산학기술학회논문지
    • /
    • 제12권5호
    • /
    • pp.2061-2066
    • /
    • 2011
  • 사이클로이드 감속기는 기계의 회전수를 조절하기위한 장치이다. 사이클로이드 감속기는 큰 토크로 변환시킬 수 있는 장점이 있지만 높은 회전수 에는 적합하지 않다. 한편 200톤 하중이 가해지는 수송기기에 있어서 감속기의 사용한계속도를 찾아내기는 불가능하다. 본 연구에서는 LS-DYNA를 이용하여 마찰손실동력을 수치 해석적으로 검토하였다. 최대토크3.5ton-m에 있어서 회전수 60rpm 그리고 162rpm으로 구동하여 해석을 수행한 결과 다음과 같은 결과를 얻었다. 60rpm회전의 경우 최대응력은 RV gear의 경우 463MPa 핀기어의 경우 507MPa이 발생하였다. 마찰손실동력은 50kW이며, 162rpm의 경우 최대응력값은 RV gear와 핀기어 각각 550MPa, 538MPa이 발생하였다. 손실동력은 175kW이 발생하여 사용이 불가능하다는 것을 알 수 있었다.

원형 고무 세그먼트를 갖는 탄성 커플링의 동특성과 적응성 (Dynamic Characteristics and Adaptation of Elastic Coupling with Rubber Type Circular Segments)

  • 이돈출;김진경;남택근;유정대
    • 한국소음진동공학회:학술대회논문집
    • /
    • 한국소음진동공학회 2008년도 춘계학술대회논문집
    • /
    • pp.90-95
    • /
    • 2008
  • Medium and high speed marine diesel engines have been widely used as prime mover in small car ferries and fishing vessels with reduction gear. These propulsion shafting system should be installed and matched the elastic coupling between engine and reduction gear to isolate the vibratory torque. In this paper, the elastic dynamic characteristics of coupling with rubber type circular segments is confirmed by the theoretical analysis using the FEM and the hydraulic exciting test at shop. And its adaptation is investigated in the torsional vibration test in factory shop.

  • PDF