Journal of the Korea Academia-Industrial cooperation Society (한국산학기술학회논문지)

The Korea Academia-Industrial cooperation Society (한국산학기술학회)
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Performance Review of a Cycloid Speed Reducer for Ship Transport Vehicles using FEM

유한요소해석을 이용한 선박수송차량용 사이클로이드 감속기의 성능 검토

  • Kang, Hyung-Sun (Dept. of High-Tech CAD/CAM, CHOSUN UNIVERSITY COLLEGE OF SCIENCE & TECHNOLOGY)
  • 강형선 (조선이공대학 하이테크CAD/CAM과)
  • Received : 2011.03.08
  • Accepted : 2011.05.12
  • Published : 2011.05.31
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Abstract

A cycloid speed reducer is one of the rotational speed regulation devices of the machinery. A cycloid speed reducer has an advantage of transmitting high torque, but is known to be unsuitable for high speed rotation. However, it is almost impossible in an analytical method to find a use limit speed when installing such a speed reducer in a 200ton loading transporter. In this research the cycloid reducer was simulated to get its performance depending on friction energy loss in time domain by using by LS-DYNA. The maximum torque of the cycloid speed reducer is 3.5ton-m, so the comparison of analysis results between a case of 60rpm rotation and a case of 162rpm rotation with such a torque showed the following results. In the case of 60rpm rotation, the maximum stress appearing in the RV gear and the pin gear was 463MPa and 507MPa. Lost power due to friction was 50kW; In the case of 162rpm rotation, the maximum stress appearing in the RV gear and the pin gear was 550MPa and 538MPa. Lost power due to friction was 175kW, which was shown to be almost impossible to use.

사이클로이드 감속기는 기계의 회전수를 조절하기위한 장치이다. 사이클로이드 감속기는 큰 토크로 변환시킬 수 있는 장점이 있지만 높은 회전수 에는 적합하지 않다. 한편 200톤 하중이 가해지는 수송기기에 있어서 감속기의 사용한계속도를 찾아내기는 불가능하다. 본 연구에서는 LS-DYNA를 이용하여 마찰손실동력을 수치 해석적으로 검토하였다. 최대토크3.5ton-m에 있어서 회전수 60rpm 그리고 162rpm으로 구동하여 해석을 수행한 결과 다음과 같은 결과를 얻었다. 60rpm회전의 경우 최대응력은 RV gear의 경우 463MPa 핀기어의 경우 507MPa이 발생하였다. 마찰손실동력은 50kW이며, 162rpm의 경우 최대응력값은 RV gear와 핀기어 각각 550MPa, 538MPa이 발생하였다. 손실동력은 175kW이 발생하여 사용이 불가능하다는 것을 알 수 있었다.

Keywords

References

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