대한조선학회 특별논문집 (Special Issue of the Society of Naval Architects of Korea) (Special Issue of the Society of Naval Architects of Korea)
대한조선학회 (The Society of Naval Architects of Korea)
- 2년1회간
과학기술표준분류
- 기계 > 조선/해양시스템
대한조선학회 2007년도 특별논문집
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To improve productivity of the LNG carriers which are growing bigger and bigger, many researches are being carried out by shipyards. In this regard, we reviewed possible problems which could occur during the erection of 216K LNG carrier's motor/compressor room with all outfittings pre-installed. As a first item, the weights of hull and outfittings were precisely estimated to make sure that the erection is carried out within yard's capability. In the next place, deflection and safety of the structure were verified by FEM analysis. As a result, the erection was finished successfully and yard's productivity was also improved. This review is a good example which shows the importance of through study and preparation for improving yard's productivity which is already reached its limit.
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The purpose of this study is to develop a structural analysis system of LNG pump tower structure. The system affords to build optimized finite element model and analysis procedure of the pump tower structure. The pump tower structure is one of the most important components of LNG (liquefied natural gas) carriers. The pump tower structure is subject to sloshing load of LNG induced by ship motion depending on filling ratio. Three types of loading components, which are thermal, inertia and self-gravity are considered in the system. All these design and analysis procedures are embedded in to the analysis system successfully.
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A passenger ship is consist of five(5) constituents; passenger, sea, crew, port and ship itself and the rule & regulation which is applicable to passenger ship are differently required as their objects of constituents. the basic concept of rule & regulation can be defined all activities to keep safety of ship and her constituents. Especially, the rule & regulation for passenger ship design and construction shall be considered not only safety of ship itself but also safety of lives, so its are required more severe than commercial vessel. Recently, the IMO have finished the rule making work on the 'passenger ship safety' since it has been discussed last 2000 and next MSC meeting will be adopted the results. In this paper, the application method of rule & regulation are treated and the new rule which were made by IMO are introduced. The rule & regulation for passenger ship is one of the most important things. therefore, it is required to careful consideration to apply on the rule application.
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Angular distortion in welding process is decided by the various variables. We can make the prediction of welding distortion in similar reality by the analysis of data through many specimen tests. However it is difficult that prediction of welding distortion applies to the ship building. We can establish that angular distortion varies directly as the specimen size. And, it makes clear distortion's difference between constraint and unconstraint, according to the change of a plate thickness.
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After CSR is in effect, a matter of concern is how many to increase in terms of weight due to apply it to the ship and what difference it is comparing between existing rule and CSR rule. The concepts of CSR are to make the ship safer, more robust. and the design requirement clearer. Furthermore it pursues longer life of ship in fatigue strength. By reasons of those, most of requirements are stronger than before. Therefore many part of ship should be reinforced and the weight of ship can be increased. Under those circumstances, the builder should make an effort to define the CSR and to find the methods to manage well this situation. In this study, we performed 3D Cargo hold and Fine-mesh F.E analysis and deduced a conclusion and introduced new detail design.
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Container vessels are required to have a large KMT to load many containers which requires a wide transom stern form. The wide transom stern generates large stern waves particularly at the scantling draft. This means that reducing the stern wave leads to resistance reduction. Numerical analyses and Model tests for duck-tail of the stern part have been performed to reduce the resistance of the container vessel having the wide transom on the scantling draft and optimize the form of duck-tail with the change of the design parameter i.e. length and edge height. The optimized duck-tail increases the speed by 0.8 % at scantling draft.
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In this paper, we will introduce how we utilize 3D design model information at factory automation field with welding robot OLP system which is in using at out shipyard. At this area, so far, most of design information is used in NC data generation for steel cutting, but we can utilize 3D model information at more wide and complex area likes robot welding. Moreover, OpenGL which is a graphic library can be possible to verify robot NC data is correct or not through 3D simulation even if some one is not a expert at robot handling.
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Wash primer was applied to cargo tank of Membrane-LNG Carrier (M-LNGC) for corrosion resistance and high bond-strength with the mastic. However, a lack of bond-strength verification at high thickness wash primer coating resulted in strict coating thickness control. Therefore wash primer was controlled below DFT(Dry Film Thickness)
$30{\mu}m$ . In order to develop the wash primer satisfying GTT (GAZ TRANSPORTAION TECHNIGAZ) standard even at high thickness, we evaluated coating properties such as wash primer/mastic bond-strength, corrosion resistance, as well as workability for the newly formulated wash primer materials. The newly formulated wash primer had high bonding-strength to mastic even at high thickness and had proper corrosion resistance and workability suitable to yard condition. -
As the competition among commercial shipyards gets more intense and the number of ships to be designed is increasing significantly, the state is that engineering work volume has increased proportionately. Under these conditions, various attempts have been tried to improve performance in design activities and it has come to a vital issue as to how the design process should be managed and conducted in more efficient manner. To achieve this goal, an engineering process management system has been developed, named 'DSME Engineering Wizard System'. It aims to accelerate process performance by managing execution, promoting collaboration and maximizing engineering data reusability based on workflow concept. For the application of this system, Marketing Design which is one of the major processes for commercial ship design was analyzed and established into a unique workflow template consisting of activities, getting design experiences organized into a best practice in which engineering tasks are performed in the way proven most efficient.
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CPP is widely utilized in RoPax ship, shuttle tanker etc. due to excellent manoeuvrability in low speed, and its usage is recently increased. The CPP was almost designed by CPP maker, and its performance seemed to be not fully optimized. In this study the whole CPP design procedure was reviewed and design technology of CPP was settled down including calculation of spindle torque and MOI, which was fully confirmed by KHI CPP maker. In order to confirm the CPP design technique, a CPP for shuttle tanker was designed and its performance was verified through series of model tests. The propeller efficiency and face cavitation performance of the CPP was well improved. This CPP design technology will be contributed to the optimization of performance and cooperation with CPP maker.
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In this paper, the HPMM(Horizontal Planar Motion Mechanism) test is simulated in a numerical towing tank by using a commercial CFD(Computational Fluid Dynamics) code, FLUENT. The results of calculation are compared with those of static drift test or rotating arm test calculated by CFD to verify the results simulated by CFD. Through comparing pure sway test of HPMM test with static drift test and pure yaw test of HPMM with rotating arm test, it is found that HPMM test can be simulated in the numerical towing tank.
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In this study, we improved the layout of deckhouse pre-erection area where erects the blocks and developed the pre-erection block arrangement system for the improvement of productivity and effectiveness. The major operating point of the pre-erection area is to fabricate as many as possible that has restrict area and working plate. The developed system has information management module, scheduling module, schedule control module, statistics module, and information integrate module. The heuristic algorithm is issued and evaluated with real data. And genetic algorithm is used for the evaluation of issued it.
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The Boil-off gas (BOG) generation during the voyage is inevitable since Natural Gas (NG) in normally liquefied below -160 degree C in atmosphere condition and small heat ingress due to relatively hot outside keeps evaporating continuously. The one of major issue in LNG carriers is to handle generated BOG from cargo tank. The generated BOG affects to increase the cargo tank pressure and Gas Management System (GMS) for LNG carriers is closely related to cargo tank pressure maintenance. Economically, BOG is generally used as fuel in LNG carrier. Newly developed GMS for LNG carrier in boiler propulsion system, VaCo System, not only accomplish automatic control in GMS but also ensure safer operation.
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The latest development of the submarine oil field and the deep-sea explorer, FPSO is commonly proposed and used for offshore oil production. And because the fundamental requirement of FPSOs to remain moored at their position, they are unable to avoid severe weather and environment. FPSO normally operates head to the weather, and sensitive equipment located the exposed area will be influenced by green water damages, the damages may occur to both onboard equipment and topside structures with resulting risk to personnel. In this paper, the main focus considers the physical structures of green water protector in order to preserve topside structures, equipment and personnel from green water.
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The IACS Common Structural Rules are to be applied for double hull tanker of more than 150m length with contracted after 1 April 2006. The objectives of the rules are to make more robust, safer ship and to ensure transparency of the technical background. In compliance of CSR, we had carried out prescriptive rules scantling determination and 3-D hold FE analysis of AFRAMAX TANKER. Prescriptive rules scantling determines the minimum required scantling, hull-girder longitudinal bending and shear strength, hull girder ultimate strength, local strength of plate and stiffener, strength of primary supporting member and fatigue assessment of the longitudinal stiffener end connections to the transverse bulkhead. 3-D hold FE analysis assesses the structural adequacy of the vessel's primary hull structure and major supporting members using yielding and buckling failure modes. So we could verify the strength assessment of AFRAMAX TANKER applied CSR.
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A surface piercing propeller (SPP) in tunnel has been proposed recently as a new propulsion system for a high speed air cavity ship. The purpose of the present study is to investigate the characteristics of the SPP in tunnel through a series of model tests. A model propulsion system is placed on a dummy body made of Acrylics. The tunnel is divided into two regions by a guide vane extending from the inlet to the center of the propeller shaft. Air has been supplied from an air nozzle placed at the bottom of the dummy body and the changes in propeller performances caused by the air flow are investigated. The measurements are done for open water and in-tunnel conditions, both for fully and partially submerged propeller. The influence of the guide vane configurations on the propeller performance is also studied. The experiments are performed at the variable pressure circulation water channel of Inha University.
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SAW(Submerged Arc Welding) process is generally applied to a wide range of welding area in the fabrication of steel structure. This process has a good characteristic properties such as the high quality of welds and the high deposition rates, but in case of welding on a thick steel plate, it also has higher cold crack susceptibility than that of a thin steel plate. The purpose of this research is to find the main factor of crack generation and clarify the countermeasure for crack prevention, and then establish the optimum welding condition in a heavy thick steel plate. The results of this study are as follows, 1. The cause of crack generation is found the diffusible hydrogen penetrated into weld metal by decomposition of the remained moisture in SAW flux during welding. 2. For the removal of diffusible hydrogen, the raw materials of SAW flux are to be dehydrated at the high temperature in the initial manufacturing stage. 3. Mechanical properties of weld metal welded with the dehydrated SAW flux were evaluated very excellent, furthermore the weld metal has been proved to have low diffusible hydrogen content with 3.1ml /100g. 4. The weldability and quality welded with thick steel plates were improved by establishing the new optimum welding condition.
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Induction heating process includes magnetic and thermal situations. In order to analyze the induction heating, material properties depending on temperature are considered. In this paper, three dimensional analysis of induction heating process for moving inductor is analyzed using moving coordinate. The skin effect is confirmed inside the steel plate in the electro-magnetic analysis. The heat generation at the initial state is different from that at the quasi-stationary state. Therefore, material properties depending on temperature must be considered. The results of finite element analysis agree well with the experimental temperature results.
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CSR(Common Structure Rules) enter into force on
$1^{st}$ April 2006. Generally for double hull tankers of less than 150m in length, the Rules of the individual Classification Society are to be applied. Where high tensile stresses act through an intermediate plate, increased fillet welds or penetration welds are to be used longitudinal/transverse bulkhead primary support member end connections to the double bottom. If workers have begun to make used of established procedures between corrugated BHD and lower stool joint, first to welding on groove of face and then it has to gouging to blow on groove of root. So amount of man-hour increased, productivity secreased.