• 한국세라믹학회지
• /
• 제38권9호
• /
• pp.834-838
• /
• 2001

고체 전해질로 많이 사용되는 이트리아로 안정화된 입방정형(cubic) 지르코니아의 기계적 강도를 향상시키기 위하여, 단사형(monoclinic) 지르코니아(m-$ZrO_2$)를 원료로 지르코니아　 안정화시키는 이트리아와 지르코니아의 낮은 기계적 강도를 향상시켜 주기 위한 알루미나를 Yag($Y_3Al_5O_{13}$)졸의 형태로 첨가하여, 졸 형태로 첨가된 이트리아와 알루미나가 입방정 지르코니아 소결체의 기계적, 전기적 특성에 미치는 영향을 조사하였다. 17.8 wt% Yag(6.3mol% $Y_2O_3$)가 첨가된 경우 파괴인성은 3.62MPa${\cdot}m^{1/2}$, 파괴강도는 447MPa로 8mol%의 이트리아로 안정화된 지르코니아(TZ8Y)의 1.44MPa${\cdot}m^{1/2}$, 270MPa에 비하여 기계적 특성이 현저히 향상되었으나, 950$^{\circ}$C, 공기분위기에서의 전기전도도는 0.057${\Omega}^{-1}cm^{-1}$로 TZ8Y에 비해 반 정도로 낮아졌으며, 21.6wt% Yag(8.0mol% $Y_2O_3$)가 첨가된 경우에는 파괴인성은 2.93MPa${\cdot}m^{1/2}$, 파괴강도는 388MPa로 TZ8Y에 비하여 향상되었고, 전기전도도는 0.076${\Omega}^{-1}cm^{-1}$을 나타내었다.

• 한국재료학회지
• /
• 제28권10호
• /
• pp.551-563
• /
• 2018

Visible and IR windows require a combination of high optical transparency and superior thermal and mechanical properties. Materials, fabrication and characterization of transparent ceramics for visible/IR windows are discussed in this review. The transparent polycrystalline $Y_2O_3$, $Y_2O_3-MgO$ nanocomposites and $MgAl_2O_4$ spinel ceramics are fabricated by advanced ceramic processing and the use of special sintering technologies. Ceramic processing conditions for achieveing fully densified transparent ceramics are strongly dependent on the initial powder characteristics. In addition, appropriate use of sintering technologies, including vacuum sintering, hot-pressing and spark plasama sintering methods, results in outstanding thermal and mechanical properties as well as high optical transparency of the final products. Specifically, the elimination of light scattering factors, including residual pores, second phases and grain boundaries, is a key technique for improving the characteristics of the transparent ceramics. This paper discusses the current research issues related to synthesis methods and sintering processes for yttria-based transparent ceramics and $MgAl_2O_4$ spinel.

• 한국재료학회지
• /
• 제9권7호
• /
• pp.724-734
• /
• 1999

본 연구는 플라즈마 용사법에 의해 일반구조용 강재 (SS41, 30$\times$40$\times$60mm$^{t}$ )와 연마제로 블래스팅을 실시한 강재 (SS41P) 및 SS41P에 세라믹 분말을 코팅한 강재 (SS41PC)에 대한 SEM, 표면경도. 표면거칠기. 접촉각을 측정하였으며 이들의 표면형태에 대한 기계적 .물리적 특성을 고찰하였다 사용한 세라믹 용사분말은 \circled1 $Al_2$O$_3$ : alumina \circled2 $Al_2$O$_3$ 95%, TiO$_2$ 5% : alumina titania \circled3 ZrO$_2$: 95%, $Y_2$O$_3$5% : zirconia yttria이었다. 또한 SS41, SS41P. SS41PC에 대해 범용 고분자인 PE, PVC, PP PET, PS를 접착시킨 후 이들의 표면접착특성을 조사하였다. 그 결과 인장전단강도와 박리강도의 특성에서 SS41보다는 SS41P와 SS41PC의 표면상태가 고분자들을 접착시켰을 때 더 우수한 접착강도특성을 나타내었다. 범용 고분자들의 접착강도는 PE > PET > PP > PS > PVC 순이었다. 그리고 세라믹 표면과 고분자의 접착특성은 세라믹 표면의 표면거칠기 정도와 고분자의 세라믹 표면에 대한 anchor 효과의 크기 순으로 증가하였으며, SS41PC와 PE의 접착강도는 분자표면의 규칙성에 기인된 Synergy효과에 의해서 PVC보다 우수하게 나타난 것으로 판정된다

• 대한치과기공학회지
• /
• 제35권1호
• /
• pp.19-27
• /
• 2013

Purpose: The aim of this research was to evaluate the shear bond strength of different zirconia veneering ceramics with and without liner glass materials to yttria partially-stabilized tetragonal zirconia polycrystalline(Y-TZP). Methods: Five co mmercial zirconia veneering ceramics were used in this study, E-Max(EM), Creation ZI(CR), Cercon ceram kiss(CE), Triceram(TR) and Zirkonzahn ICE(ZI). All samples were prepared according to manufacturer's instructions. Experimental industrially manufactured Y-TZP ceramic blocks(diameter: 2.7 mm; height: 13.5 mm) were used in this study. Shear bond strength between zirconia ceramic coping and zirconia veneering ceramics were evaluated by the push-shear bond test. The fracture load data were analyzed using ANOVA and Scheffe's test(${\alpha}$=0.05). The fractured surfaces of zirconia core ceraimc and zirconia veneering ceramics were observed using a scanning electron microscope(SEM). Results: The mean shear bond strengths ranged from 20 MPa ($20.12{\pm}6.34$ MPa) to 66.6 MPa ($66.62{\pm}10.01$ MPa). The Triceram(TRG) showed the highest value and Creation ZI(CR) showed the lowest value. In all groups, Zirconia liner and glass material groups was significantly higher shear bond strength than without liner(P<0.05), with the exception of Cercon ceram kiss(CE)groups. Conclusion: Zirconia bonding materials may have the advantage of improved bond strength between zirconia ceramic core and veneering ceramics.

• 한국표면공학회지
• /
• 제49권6호
• /
• pp.604-611
• /
• 2016

In order to comply with demand for high efficient gas turbines operating at higher temperatures, considerable amounts of research efforts have been performed with searching for the next-generation thermal barrier coatings (TBCs) with respect to coating materials as well as processing methods. In this study, thermal barrier coatings in the $(La_{1-x}Gd_x)_2Zr_2O_7$ system, which is one of the most versatile materials replacing yttria-stabilized zirconia (YSZ), are fabricated by suspension plasma spray with suspension made of synthesized powders via solidstate reaction. Dense, $100{\sim}400{\mu}m$ thick coatings of fluorite-phase zirconate with moderate amount of segmented microstructures are obtained by using suspension plasma spray. Phase formation and thermal diffusivity are characterized with coating compositions. The feasibility of $(La_{1-x}Gd_x)_2Zr_2O_7$ coatings for TBC applications is also discussed.

• 대한치과기공학회지
• /
• 제42권3호
• /
• pp.213-219
• /
• 2020

Purpose: This study aimed to identify the impact of physical surface roughing with a polishing tool onto the pre-sintering yttria-stabilized tetragonal zirconia polycrystals (TZP) core and liner treatment for chemical bonding on the bond strength of TZP core and veneering ceramic. Methods: Overall, 80 specimens were classified into two groups (non-liner, NL; and usingliner, UL ) depending on the use of liner, and these two groups were then subclassified into four groups depending on the polishing tool used. (1) Non-liner groups: NS, non-liner+stone point; NC, non-liner+carbide bur; NP, non-liner+paper cone point; NT, non-liner+silicon point. (2) Using-liner groups: US, using-liner+stone point; UC, using-liner+carbide bur; UP, usingliner+paper cone point; UT, using-liner+silicon point. The pre-sintering surface roughing values and shapes were observed, and after burning up the veneering ceramic, the shear bond strength was measured using a universal testing machine. For significance testing, a one-way analysis of variance and Tukey's multiple comparison test were conducted. An optical microscope was used to observe the fracture plane, and the following results were obtained. Results: Surface roughness NP (4.09±0.51 ㎛) represented a higher value than other groups (p<0.001). In shear bond strength, NS (35.21±1.44 MPa) of the NL group showed the highest bond strength (p<0.001). The UL group did not show a statistically significant difference between groups (p=0.612). Conclusion: Our study findings reveal that the bond strength of TZP core and veneering ceramic was improved by pre-sintering physical surface treatment than by chemical bonding with liner surface treatment.

• Restorative Dentistry and Endodontics
• /
• 제42권1호
• /
• pp.1-8
• /
• 2017

Objectives: The purpose of this study was to evaluate the effect of adhesive luting on the fracture resistance of zirconia compared to that of a composite resin and a lithium disilicate glass ceramic. Materials and Methods: The specimens (dimension: $2mm{\times}2mm{\times}25mm$) of the composite resin, lithium disilicate glass ceramic, and yttria-stabilized tetragonal zirconia polycrystal (Y-TZP) were prepared. These were then divided into nine groups: three non-luting groups, three non-adhesive luting groups, and three adhesive luting groups, for each restorative material. In the non-luting groups, specimens were placed on the bovine tooth without any luting agents. In the non-adhesive luting groups, only zinc phosphate cement was used for luting the specimen to the bovine tooth. In the adhesive luting groups, specimens were pretreated, and the adhesive luting procedure was performed using a self-adhesive resin cement. For all the groups, a flexural test was performed using universal testing machine, in which the fracture resistance was measured by recording the force at which the specimen was fractured. Results: The fracture resistance after adhesive luting increased by approximately 29% in the case of the composite resin, 26% in the case of the lithium disilicate glass ceramic, and only 2% in the case of Y-TZP as compared to non-adhesive luting. Conclusions: The fracture resistance of Y-TZP did not increased significantly after adhesive luting as compared to that of the composite resin and the lithium disilicate glass ceramic.

• 한국추진공학회지
• /
• 제19권3호
• /
• pp.83-88
• /
• 2015

열차폐 코팅(Thermal Barrier Coating) 기술의 하나로 연구되는 전자빔(EB, Electron Beam) 증착에 사용되는 코팅재료는 증착 공정 중에 고출력의 전자빔이 조사되기 때문에, 균일코팅을 위해서는 증착 중 코팅재료의 형상유지 및 안정한 융탕 형성이 필요하며, 이를 위해 적절한 밀도와 미세구조를 갖춘 잉곳(Ingot) 형태의 코팅소스가 요구된다. 본 연구에서는 8 wt%의 이트리아($Y_2O_3$)가 안정화제로 첨가된 지르코니아(8YSZ) 조성을 활용하여, 고출력 전자빔 조사환경에 사용가능한 잉곳제조를 위해 최적의 원료분말 조건을 확보하고자 하였다. 제조된 잉곳시료들에 대한 전자빔 조사 시, 수십 마이크론과 수십 나노 크기의 입자들로 구성된 혼합형 분말로 제조된 잉곳의 경우, 나노크기의 분말만으로 제조된 경우보다 향상된 열충격 저항성을 보였다.

• 한국세라믹학회지
• /
• 제55권6호
• /
• pp.608-617
• /
• 2018

The effects of the purity and monoclinic phase of feedstock powder on the thermal durability of thermal barrier coatings (TBC) were investigated through cyclic thermal exposure. Bond and top coats were deposited by high velocity oxygen fuel method using Ni-Co based feedstock powder and air plasma spray method using three kinds of yttria-stabilized zirconia with different purity and monoclinic phase content, respectively. Furnace cyclic thermal fatigue test was performed to investigate the thermal fatigue behavior and thermal durability of TBCs. TBCs with high purity powder showed better sintering resistance and less thickness in the thermally grown oxide layer. The thermal durability was found to strongly depend on the content of monoclinic phase and the porosity in the top coat; the best thermal fatigue behavior and thermal durability were in the TBC prepared with high purity powder without monoclinic phase.

• 한국세라믹학회지
• /
• 제55권6호
• /
• pp.527-555
• /
• 2018

High-temperature thermal insulation materials challenge extensive oxide candidates such as porus $SiO_2$, $Al_2O_3$, yttria-stabilized zirconia, and mullite, due to the needs of good mechanical, thermal, and chemical reliabilities at high temperatures simultaneously. Recently, porous rare earth (RE) silicates have been revealed to be excellent thermal insulators in harsh environments. These materials display attractive properties, including high porosity, moderately high compressive strength, low processing shrinkage (near-net-shaping), and very low thermal conductivity. The current critical challenge is to balance the excellent thermal insulation property (extremely high porosity) with their good mechanical properties, especially at high temperatures. Herein, we review the recent developments in processing techniques to achieve extremely high porosity and multiscale strengthening strategy, including solid solution strengthening and fiber reinforcement methods, for enhancing the mechanical properties of porous RE silicate ceramics. Highly porous RE silicates are highlighted as emerging high-temperature thermal insulators for extreme environments.