• Title/Summary/Keyword: thermal FEM simulation

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Thermal Analysis of Silicon Micro-Gas Sensor (실리콘 마이크로 가스센서의 열해석)

  • 정완영;엄구남
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2000.11a
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    • pp.567-570
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    • 2000
  • Thermal simulation of typical stack-type and newly proposed planar-type micro-gas sensors were studied by FEM method. the thermal analysis for the proposed planar structure including temperature distribution over the sensing layer and power consumption of the heater were carried using finite element method by computer simulation and well compared with those of typical stack-type micro-gas sensor. The thermal properties of the microsensor from thermal simulation were compared with those of an actual device to investigate the acceptability of the computer simulation.

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Improvement in Thermomechanical Reliability of Power Conversion Modules Using SiC Power Semiconductors: A Comparison of SiC and Si via FEM Simulation

  • Kim, Cheolgyu;Oh, Chulmin;Choi, Yunhwa;Jang, Kyung-Oun;Kim, Taek-Soo
    • Journal of the Microelectronics and Packaging Society
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    • v.25 no.3
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    • pp.21-30
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    • 2018
  • Driven by the recent energy saving trend, conventional silicon based power conversion modules are being replaced by modules using silicon carbide. Previous papers have focused mainly on the electrical advantages of silicon carbide semiconductors that can be used to design switching devices with much lower losses than conventional silicon based devices. However, no systematic study of their thermomechanical reliability in power conversion modules using finite element method (FEM) simulation has been presented. In this paper, silicon and silicon carbide based power devices with three-phase switching were designed and compared from the viewpoint of thermomechanical reliability. The switching loss of power conversion module was measured by the switching loss evaluation system and measured switching loss data was used for the thermal FEM simulation. Temperature and stress/strain distributions were analyzed. Finally, a thermal fatigue simulation was conducted to analyze the creep phenomenon of the joining materials. It was shown that at the working frequency of 20 kHz, the maximum temperature and stress of the power conversion module with SiC chips were reduced by 56% and 47%, respectively, compared with Si chips. In addition, the creep equivalent strain of joining material in SiC chip was reduced by 53% after thermal cycle, compared with the joining material in Si chip.

Development of SPM Dynamic Analysis Software (SPM의 동적해석 S/W 개발)

  • 이문성;김진석;조철희;홍성근;정광식
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2000.10a
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    • pp.84-89
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    • 2000
  • Thermal simulation of typical stack-type and newly proposed planar-type micro-gas sensors were studied by FEM method. The thermal analyses for the proposed planar structure including temperatur distribution over the sensing layer and power consumption of the heater were carried using finite element method by computer simulation and well compared with those of typical stack-type micro-gas sensor. The thermal properties of the microsensor from thermal simulation were compared with those of a actual device to investigate the acceptability of the computer simulation.

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On prediction temperature and microstructure change in large cast-forged product (대형 주.단조품의 온도 및 조직변화 예측에 관한 연구)

  • Lee, M.W.;Lee, Y.S.;Lee, S.W.;Kim, S.S.;Moon, Y.H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2009.10a
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    • pp.414-419
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    • 2009
  • Good control of thermal energy helps to increase characteristics and eliminate defects of large cast-forged part, such as large sized forged shell. Thermal energy control is a important factor. We have studied about forging process and after heat treatment process by FEM simulation. There are three ways of process. Changes of temperature and microstructure for forged shell were predicted according to temperature declination in large cast-forged product. So we will be able to choose the proper time from heat treatment conditions by FEM simulation.

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Development of a Prototype of FEM Simulation Environment for Temperature Controller Design (온도 제어기 설계를 위한 유한 요소법을 이용한 시뮬레이션 환경 프로토타입 구현)

  • Jang, Yu-Jin
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.11 no.2
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    • pp.696-702
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    • 2010
  • In many industrial applications, it is very important to control the temperature of the controlled object to the target temperature as closely as possible. Although it is apparent that the great obstacles in controller design are time-delay of the thermal responses of the controlled object and the effect of thermal interference between neighboring heating zones, one more fundamental obstacle is a very large amount of time which is required during repeated experiments in controller design process. Therefore, a convenient simulation environment, which can represent thermal behavior accurately within appropriate time, is needed. In this paper, a prototype of 2D FEM (finite element method) heat transfer simulation environment using MATLAB is constructed to be usefully adopted into industrial applications with temperature controller design.

Thermal Stress Analysis by Field Data Conversion between FDM and FEM (FDM과 FEM의 해석 데이터 변환에 의한 탄소성 열응력 해석)

  • Kwahk, S.Y.;Cho, C.D.
    • Journal of the Korean Society for Heat Treatment
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    • v.14 no.4
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    • pp.228-234
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    • 2001
  • The present study was an attempt for systematic data conversion between FDM and FEM in order to evaluate the thermal stress distribution during quenching process. It has been generally recognized that FDM is efficient in flow and temperature analysis and FEM in that of stress. But it induced difficulty and tedious work in analysis that one uses both FDM and FEM to take their advantages because of the discrepancy of nodes between analysis tools. So we proposed field data conversion procedure from FDM to FEM in 3-dimensional space, then applied this procedure to analysis of quenching process. The simulation procedure calculates the distributions of temperature and microstructure using FDM and microstructure evolution equations of diffusion and diffusionless transformation. FEM was used for predicting the distributions of thermal stress. The present numerical code includes coupled temperaturephase transformation kinetics and temperature-microstructure dependent material properties. Calculated results were compared with previous experimental data to verify the method, which showed good agreements.

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The Temperature Distribution and Thermal Stress Analysis of Mold transformer (주상용 몰드변압기의 온도분포와 열응력 해석)

  • 조한구;이운용;한세원
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2000.11a
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    • pp.387-390
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    • 2000
  • The life of transformer is significantly dependent on the thermal behavior in windings. To analyse winding temperature rise, many transformer designer have calculated temperature distribution and hot spot point by finite element method(FEM). Recently, numerical analyses of transformer are studied for optimum design, that is electric field analysis, magnetic field, potential vibration, thermal distribution and thermal stress. Therefore design time and design cost are decreased by numerical analysis. In this paper, the temperature distribution and thermal stress analysis of 50kVA pole cast resin transformer for power distribution are investigated by FEM program. The temperature change according to load rates of transformer also have been investigated. We have carried out temperature rise test and test results are compared with simulation data.

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Analysis of Heat-transfer on Winding composed with Epoxy-resin (에폭시수지로 몰딩된 권선의 열전달 특성 연구)

  • 이현진;허창수;조한구;이기택;서유진
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2002.07a
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    • pp.402-405
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    • 2002
  • This paper presented the characteristic of Heat-transfer on the winding composed with Epoxy-resin in a 50 kVA cast-resin dry type transformer The resin cast transformer is used widely in supplying electricity systems. However, to know the thermal characteristics of that is very useful in designing, manufacturing, and maintaining, there is no pertinent method to calculate this. In this paper, Based on the results of the physical characteristics and the simulation by commercial software using FEM method, we established the Prototype Model for this. According to that Model, an analysis on a variation of the hottest spot temperature was discussed as a function of thermal conductivity for the individual windings composed with Epoxy-resin. The thermal conductivity of the individual windings with reference to upper way was discussed.

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Thermal Model for Power Converters Based on Thermal Impedance

  • Xu, Yang;Chen, Hao;Lv, Sen;Huang, Feifei;Hu, Zhentao
    • Journal of Power Electronics
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    • v.13 no.6
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    • pp.1080-1089
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    • 2013
  • In this paper, the superposition principle of a heat sink temperature rise is verified based on the mathematical model of a plate-fin heat sink with two mounted heat sources. According to this, the distributed coupling thermal impedance matrix for a heat sink with multiple devices is present, and the equations for calculating the device transient junction temperatures are given. Then methods to extract the heat sink thermal impedance matrix and to measure the Epoxy Molding Compound (EMC) surface temperature of the power Metal Oxide Semiconductor Field Effect Transistor (MOSFET) instead of the junction temperature or device case temperature are proposed. The new thermal impedance model for the power converters in Switched Reluctance Motor (SRM) drivers is implemented in MATLAB/Simulink. The obtained simulation results are validated with experimental results. Compared with the Finite Element Method (FEM) thermal model and the traditional thermal impedance model, the proposed thermal model can provide a high simulation speed with a high accuracy. Finally, the temperature rise distributions of a power converter with two control strategies, the maximum junction temperature rise, the transient temperature rise characteristics, and the thermal coupling effect are discussed.

The Thermal Characterization of Chip Size Packages

  • Park, Sang-Wook;Kim, Sang-Ha;Hong, Joon-Ki;Kim, Deok-Hoon
    • Proceedings of the International Microelectronics And Packaging Society Conference
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    • 2001.09a
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    • pp.121-145
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    • 2001
  • Chip Size Packages (CSP) are now widely used in high speed DRAM. The major driving farce of CSP development is its superior electrical performance than that of conventional package. However, the power dissipation of high speed DRAM like DDR or RAMBUS DRAM chip reaches up to near 2W. This fact makes the thermal management methods in DRAM package be more carefully considered. In this study, the thermal performances of 3 type CSPs named $\mu-BGA$^{TM}$$ $UltraCSP^{TM}$ and OmegaCSP$^{TM}$ were measured under the JEDEC specifications and their thermal characteristics were of a simulation model utilizing CFD and FEM code. The results show that there is a good agreement between the simulation and measurement within Max. 10% of $\circledM_{ja}$. And they show the wafer level CSPs have a superior thermal performance than that of $\mu-BGA.$ Especially the analysis results show that the thermal performance of wafer level CSPs are excellent fur modulo level in real operational mode without any heat sink.

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