• 제목/요약/키워드: substrate thickness

검색결과 1,911건 처리시간 0.026초

레지스트 잔류층 두께와 몰드 유입속도가 기포결함에 미치는 영향에 대한 수치해석 (Numerical Analysis of Effects of Velocity Inlet and Residual Layer Thickness of Resist on Bubble Defect Formation)

  • 이우영;김남웅;김동현;김국원
    • 반도체디스플레이기술학회지
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    • 제14권3호
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    • pp.61-66
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    • 2015
  • Recently, the major trends of NIL are high throughput and large area patterning. For UV NIL, if it can be proceeded in the non-vacuum environment, which greatly simplifies tool construction and greatly shorten process times. However, one key issue in non-vacuum environment is air bubble formation problem. In this paper, numerical analysis of bubble defect of UV NIL is performed. Fluent, flow analysis focused program was utilized and VOF (Volume of Fluid) skill was applied. For various resist-substrate and resist-mold angles, effects of velocity inlet and residual layer thickness of resist on bubble defect formation were investigated. The numerical analyses show that the increases of velocity inlet and residual layer thickness can cause the bubble defect formation, however the decreases of velocity inlet and residual layer thickness take no difference in the bubble defect formation.

Lifetime Performance of EB-PVD Thermal Barrier Coatings with Coating Thickness in Cyclic Thermal Exposure

  • Lu, Zhe;Lee, Seoung Soo;Lee, Je-Hyun;Jung, Yeon-Gil
    • 한국재료학회지
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    • 제25권10호
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    • pp.571-576
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    • 2015
  • The effects of coating thickness on the delamination and fracture behavior of thermal barrier coating (TBC) systems were investigated with cyclic flame thermal fatigue (FTF) and thermal shock (TS) tests. The top and bond coats of the TBCs were prepared by electron beam-physical vapor deposition and low pressure plasma spray methods, respectively, with a thickness ratio of 2:1 in the top and bond coats. The thicknesses of the top coat were 200 and $500{\mu}m$, and those of the bond coat were 100 and $250{\mu}m$. FTF tests were performed until 1140 cycles at a surface temperature of $1100^{\circ}C$ for a dwell time of 5 min. TS tests were also done until more than 50 % delamination or 1140 cycles with a dwell time of 60 min. After the FTF for 1140 cycles, the interface microstructures of each TBC exhibited a sound condition without cracking or delamination. In the TS, the TBCs of 200 and $500{\mu}m$ were fully delaminated (> 50 %) within 171 and 440 cycles, respectively. These results enabled us to control the thickness of TBC systems and to propose an efficient coating in protecting the substrate in cyclic thermal exposure environments.

신축성 전자패키징용 강성도 국부변환 polydimethylsiloxane 기판의 탄성계수 (Elastic Modulus of Locally Stiffness-variant Polydimethylsiloxane Substrates for Stretchable Electronic Packaging Applications)

  • 오현아;박동현;한기선;오태성
    • 마이크로전자및패키징학회지
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    • 제22권4호
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    • pp.91-98
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    • 2015
  • 신축성 전자패키징에 응용하기 위해 강성도가 서로 다른 polydimethylsiloxane 탄성고분자인 Sylgard 184와 Dragon Skin 10을 사용하여 섬(island) 구조가 삽입된 강성도 국부변환 신축성 기판을 형성한 후, 강성도 국부변환부의 폭에 따른 기판의 탄성계수를 분석하였다. 기판 기지로는 탄성계수가 0.09 MPa인 Dragon Skin 10을 사용하였으며, 기판 기지 내에 삽입되는 강성도 국부변환부는 탄성계수가 2.15 MPa인 Sylgard 184로 형성하였다. 신축성 기판의 형상은 길이 6.5 cm, 두께 0.4 cm, 폭 2.5 cm이었으며, 중앙부에 길이 4 cm, 두께 0.2 cm, 폭 0.5~1.5 cm인 강성도 국부변환부를 삽입하였다. 폭 0.5 cm의 Sylgard 184를 Dragon Skin 10에 삽입함에 따라 기판의 탄성계수가 0.09 MPa에서 0.16 MPa로 증가하였다. Sylgard 184의 폭을 1.0 cm 및 1.5 cm으로 증가시킴에 따라 기판의 탄성계수가 0.18 MPa와 0.2 MPa로 증가하였으며, Sylgard 184 강성도 국부변환부의 폭에 따른 기판 탄성계수의 변화는 등변형률의 Voigt 구조와 등응력의 Reuss 구조를 조합하여 예측한 값과 잘 일치하였다.

실험 및 수치해석을 이용한 SLP (Substrate Like PCB) 기술에서의 마이크로 비아 신뢰성 연구 (Experimental and Numerical Analysis of Microvia Reliability for SLP (Substrate Like PCB))

  • 조영민;좌성훈
    • 마이크로전자및패키징학회지
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    • 제27권1호
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    • pp.45-54
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    • 2020
  • 최근 PCB의 소형화, 박형화 및 고밀도화가 크게 요구되면서 MSAP (Modified Semi Additive Process) 기술을 이용한 SLP (Substrate Like PCB) 기술이 큰 주목을 받고 있다. 특히 SLP 기술은 스마트폰의 고용량 배터리 개발과 5G 기술에 꼭 필요한 기술이다. 본 연구에서는 기존의 HDI 기술과 MSAP 기술을 혼합하여 제작한 하이브리드 방식의 SLP의 신뢰성을 실험과 수치해석을 이용하여 분석하였다. 특히 최적의 SLP 설계를 위하여 프리프레그(prepreg)의 물성, 두께, 층수, 마이크로비아(microvia)의 크기 및 misalignment가 마이크로비아의 신뢰성에 미치는 영향을 IST(Interconnect Stress Test) 시험을 이용한 열사이클링 신뢰성 실험과 유한요소 수치해석을 통하여 고찰하였다. SLP 소재인 프리프레그의 열팽창계수가 적을수록 마이크로비아의 신뢰성은 크게 증가하며, 프리프레그의 두께가 얇을수록 신뢰성이 증가된다. 마이크로비아 홀의 크기 및 패드의 크기가 증가하면 응력이 완화되어 신뢰성은 향상된다. 반면 프리프레그의 층수가 증가할수록 마이크로비아의 신뢰성은 감소된다. 또한 misalignment가 크면 신뢰성은 감소하였다. 특히 이들 인자들 중에서 프리프레그의 열팽창계수가 마이크로비아의 신뢰성에 가장 큰 영향을 미친다. 수치 응력해석 결과도 실험 결과와 잘 일치하였으며, 응력이 낮을수록 마이크로비아의 신뢰성은 증가하였다. 본 실험과 수치해석의 결과는 향후 SLP 기판 제작 및 신뢰성 향상을 위한 유용한 설계 가이드라인으로 활용될 것으로 판단된다.

알루미늄 순도 및 표면처리가 나노기공의 형성에 미치는 영향 (Effects of Aluminum purity and surface condition for fabricate Nano-sized Porous using Anodic Oxidation)

  • 이병욱;이재홍;장석원;김창교
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 2004년도 하계학술대회 논문집 C
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    • pp.1573-1575
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    • 2004
  • An alumina membrane with nano-sized pores was fabricated by anodic oxidation. The shape and structure of the pore on alumina membrane were changed according to the roughness of aluminum surface. The shape and structure of the nano-sized pre were investigated according to purity of aluminum substrate for the anodization process. The aluminum substrates with 99.5% and 99.999% purities were used. The aluminum substrate(99.5%) was anodized after the processes of pressing, mechanical polishing, chemical polishing, and electrochemical polishing. The nano-sized pores with the pore size of 50 - 100nm, the cell size of 20-50nm and the thickness of $10{\mu}m{\sim}45{\mu}m$ were obtained. Even though the electrochemical polishing was used for the aluminum substrate (99.999%), the same characteristics as the aluminum substrate (99.5%) was obtained. The alumina membrane prepared by anodization for 5 min using fixed voltage method shows the pore with irregular shape. The pore shape was changed to regular shape after pore widening process.

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Preparation and Characterization of Barium Zirconate Titanate Thin Films

  • Park, Won-Seok;Jang, Bum-Sik;Yonghan Roh;Junsin Yi;Byungyou Hong
    • 한국표면공학회지
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    • 제34권5호
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    • pp.481-485
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    • 2001
  • We investigated the structural and electrical properties of the Ba ($Zr_{x}$ $T_{il-x}$ )$O_3$ (BZT thin films with a mole fraction of x=0.2 and thickness 150 nm for the application in MLCC (Multilayer Ceramic Capacitor). BZT films were prepared on $Pt/SiO_2$/Si substrate at various substrate temperatures by the RF-magnetron sputtering system. When the substrate temperature was above $500^{\circ}C$, we could obtain multi-crystalline BZT films oriented at (110), (111), and (200) directions. The crystallization of the film and high dielectric constant were observed with the increase of substrate temperature. Capacitance of the film deposited at high temperature is more sensitive to the applied voltage than that of the film deposited at low temperature. This paper reports surface morphology, dielectric constant, dissipation factor, and C-V characteristics for BZT films deposited at three different temperatures. The BZT film deposited at 40$0^{\circ}C$ shows stable electrical properties but a little small dielectric constant for MLCC application.

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$O_2$ 플라즈마로 처리한 PC기판 위에 성장된 GZOB 박막의 특성 (The characteristics of Ga, B-codoped ZnO (GZOB) thin film on $O_2$ plasma treated PC substrate)

  • 유현규;이종환;이태용;허원영;이경천;신현창;송준태
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2009년도 하계학술대회 논문집
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    • pp.108-109
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    • 2009
  • In this study we investigated the characteristics of GZOB thin film on $O_2$ plasma treated Polycarbonate substrate using DC magnetron sputtering method. In our experiments results, GZOB thin film on $O_2$ plasma treated Polycarbonate substrate showed low resistivity than As-grown GZOB thin film, and visible transmission of 85% with a thickness 400 nm. Compared with As-Grown the electrical properties of GZOB were relatively improved by $O_2$ plasma treated substrate. From these results, we could confirm the suitable GZOB thin films for transparent electrode.

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RF 마그네트론 스퍼터링으로 증착된 AlOx 봉지 박막을 갖는 OLED 소자의 수명 특성 (Life Time Characteristics of OLED Device with AlOx Passivation Film Deposited by RF Magnetron Sputtering)

  • 안오진;주성후;양재웅
    • 한국표면공학회지
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    • 제43권6호
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    • pp.272-277
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    • 2010
  • We investigated the life time characteristics of OLED device with aluminium oxide ($AlO_x$) passivation film on glass substrate and polyethylene terephthalate (PET) substrate by RF magnetron sputtering for the transparent barrier film applied to flexible OLED device. Basic buffer layer was determined as $Alq_3$(500 nm)-LiF(300 nm)-Al(1200 nm), and the most suitable aluminium oxide ($AlO_x$) film have been formed when the partial volume ratio of oxygen was 20% and the sputtering power was 100 watt and the minimum thickness of buffer was $2\;{\mu}m$. $AlO_x$/epoxy hybrid film was also used as a effective passivation layer for the purpose of improving life time characteristics of OLED devices with the glass substrate and the plastic substrate. Besides, the simultaneous deposition of $AlO_x$/epoxy film on back side of PET could result in better improvement of life time.

고분자 기판에 증착한 ITO 박막의 Bending 효과 (Bending Effects of ITO Thin Film Deposited on the Polymer Substrate)

  • 김상모;임유승;최형욱;최명규;김경환
    • 한국전기전자재료학회논문지
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    • 제21권7호
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    • pp.669-673
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    • 2008
  • ITO thin film was deposited on PC substrate in Facing Targets Sputtering (FTS) system with various sputtering conditions. After it is applied to external bending force, we investigated how change the surface and electrical property of as-deposited ITO thin film. As the L(face-plate distance) of substrate decreases, it found that the maximum crack density is increasing at the center position and decreasing crack density as goes to the edge. So to apply same curvature (r) and bending force to PC substrate with ITO thin film, we fixed the L that is equal to curvature radius (2r). Before bending test, ITO thin films that deposited in the input current of 0.4 A and thickness of 200 nm already had biaxial tensile failure because of each different CTE (Coefficient of Thermal Expansion) and Others had been shown no bending or crack. After bending test, all samples had been shown cracks at about 200 times and as increasing the crack density, resistivity increased.

H-모양 공진 개구를 이용한 평면 기판의 유전율 특성 분석 (Permittivity Characteristic Analysis of Planar Substrates Using H-shaped Resonant Aperture)

  • 여준호;이종익
    • 한국정보통신학회:학술대회논문집
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    • 한국정보통신학회 2018년도 춘계학술대회
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    • pp.55-56
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    • 2018
  • 본 논문에서는 H-모양 공진 개구를 이용한 평면 기판의 유전율 특성 분석 방법을 제안하였다. 이를 위해 마이크로스트립 전송선로의 접지면에 H-모양 공진 개구를 추가하여 대역 저지 필터를 생성하였다. 마이크로스트립 전송선로의 접지면 뒤에 2 mm 두께의 평면 기판을 놓고 기판의 유전율 변화에 따른 공진주파수의 변화를 조사하였다. 기존의 상보 분할 링 공진기 구조를 사용하였을 때와 비교하여 기준 공진주파수에 대한 주파수의 변화 비가 커짐을 알 수 있었다.

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