• 제목/요약/키워드: strain hardening

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튜브 액압성형품의 공정단계별 가공 경화 특성 연구 (A Study on the strain hardening of tube hydroforming according to process)

  • 박현규;임홍섭;이혜경;전동현;문영훈
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2008년도 춘계학술대회 논문집
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    • pp.325-328
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    • 2008
  • In recent years, developments of light weight vehicle are one of the most important issues in automotive industry. It is important to know the variations of the mechanical properties in the hydro forming process for the safe and durable design purposes. Generally, tube hydroforming process consists of three main processes such as bending, preforming, and hydroforming. It means that the strain hardening histories of final products are nonlinear. In this study, strain hardening behavior during hydroforming has been investigated by hydroforming of engine cradle as a model process. The variation of mechanical properties such as local hardness and strength were used as an index of strain hardening during respective processes. The correlationship between strength and hardness obtained from tensile test has been equivalently converted into correlation between hardness and measured strain.

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Analysis of dislocation density in strain-hardened alloy 690 using scanning transmission electron microscopy and its effect on the PWSCC growth behavior

  • Kim, Sung-Woo;Ahn, Tae-Young;Kim, Dong-Jin
    • Nuclear Engineering and Technology
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    • 제53권7호
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    • pp.2304-2311
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    • 2021
  • The dislocation density in strain-hardened Alloy 690 was analyzed using scanning transmission electron microscopy (STEM) to study the relationship between the local plastic strain and susceptibility to primary water stress corrosion cracking (PWSCC) in nuclear power plants. The test material was cold-rolled at various thickness reduction ratios from 10% to 40% to simulate the strain-hardening condition of plant components. The dislocation densities were measured at grain boundaries (GB) and in grain interiors of strain-hardened specimens from STEM images. The dislocation density in the grain interior monotonically increased as the strain-hardening proceeded, while the dislocation density at the GB increased with strain-hardening up to 20% but slightly decreases upon further deformation to 40%. The decreased dislocation density at the GB was attributed to the formation of deformation twins. After the PWSCC growth test of strain-hardened Alloy 690, the fraction of intergranular (IG) fracture was obtained from fractography. In contrast to the change in the dislocation density with strain-hardening, the fraction of IG fracture increased remarkably when strain-hardened over 20%. From the results, it was suggested that the PWSCC growth behavior of strain-hardened Alloy 690 not only depends on the dislocation density, but also on the microstructural defects at the GB.

응력이완 거동의 예측에 대한 이동경화법칙의 역할 (On the Role of Kinematic Hardening Rules in Predicting Relaxation Behavior)

  • 호광수
    • 소성∙가공
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    • 제17권8호
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    • pp.579-585
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    • 2008
  • Numerous experimental investigations on metallic materials and solid polymers have shown that relaxation behavior is nonlinearly dependent on prior strain rate. The stress drops in a constant time interval nonlinearly increase with an increase of prior strain rate. And the relaxed stress associated with the fastest prior strain rate has the smallest stress magnitude at the end of relaxation periods. This paper deals with the performance of three classes of unified constitutive models in predicting the characteristic behaviors of relaxation. The three classes of models are categorized by a rate sensitivity of kinematic hardening rule. The first class uses rate-independent kinematic hardening rule that includes the competing effect of strain hardening and dynamic recovery. In the second class, a stress rate term is incorporated into the rate-independent kinematic hardening rule. The final one uses a rate-dependent format of kinematic hardening rule.

Strain hardening behavior of linear polymer melts

  • Hong Joung Sook;Ahn Kyung Hyun;Lee Seung Jong
    • Korea-Australia Rheology Journal
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    • 제16권4호
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    • pp.213-218
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    • 2004
  • Linear high-density polyethylene (PE) was controlled to induce strain-hardening behavior by introducing a small amount of second component with an anisotropic structure. In order to form an anisotropic structure in the PE matrix, the polymer was extruded through a twin-screw extruder, and the structure was controlled by varying the extrusion conditions. Depending on conditions, the second component formed a film, thread and droplet structure. If the second component was kept rigid, the morphology evolution could be delayed and the second component could maintain its film or thread structure without further relaxation. In par­ticular, the second component of the thread structure made a physical network and gave rise to remarkable strain hardening behavior under high extension. This study suggests a new method that induces strain hard­ening behavior by introducing a physically networked second component into the linear polymer melt. This result is anticipated to improve the processibility of linear polymers especially when extensional flow is dominant, and to contribute to our understanding of strain hardening behavior.

M-K 모델 기반의 박판금속 성형성 평가에서 물성의 영향에 대한 해석적 연구 (Analytical Study of the Effect of Material Properties on the Formability of Sheet Metals based on the M-K Model)

  • ;김석봉;허훈
    • 소성∙가공
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    • 제19권7호
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    • pp.393-398
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    • 2010
  • This paper investigates the effect of material properties on the formability of sheet metals based on the Marciniak-Kuczynski model (M-K model). The hardening behavior of the material is modeled as the Hollomon model with the strain rate effect. The yield surfaces are constructed with Hosford79 yield function. The material properties considered in this study include the R-value, the strain hardening exponent, the strain rate hardening exponent, and the crystal structure of the material. The effect of the crystal structure on formability is roughly expressed as the change of the yield surface by varying the value of the exponent in Hosford79 yield function. Results show that the R-value affects neither the magnitude nor the shape of right hand side of forming limit diagrams (FLDs). Higher strain hardening exponent and higher strain rate hardening exponent improve the formability of sheet metals because they stabilize the forming processes.

가공경화지수가 피로균열 지연거동에 끼치는 영향 (Effects of Strain Hardening Exponents on the Retardation of Fatigue Crack Propagation)

  • 김상철;강동명
    • 대한기계학회논문집
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    • 제14권5호
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    • pp.1193-1199
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    • 1990
  • 본 연구에서는 가공경화지수 (n)가 서로 다른 몇가지 재료를 선택하고 과대하 중의 비 (%PL)를 달리하는 단일 과대하중 피로 시험을 행하여 재료의 가공경화지수가 피로 균열 진파의 지연거동에 미치는 영향과 아울러 균열닫힘현상과의 관계를 구명하였다.

판재의 소성변형 거동을 동정하기 위한 새로운 응력-변형률 모델 (New Stress-Strain Model for Identifying Plastic Deformation Behavior of Sheet Materials)

  • 김영석;팜콕트완;김찬일
    • 한국정밀공학회지
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    • 제34권4호
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    • pp.273-279
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    • 2017
  • In sheet metal forming numerical analysis, the strain hardening equation has a significant effect on calculation results, especially in the field of spring-back. This study introduces the Kim-Tuan strain hardening model. This model represents sheet material behavior over the entire strain hardening range. The proposed model is compared to other well known strain hardening models using a series of uniaxial tensile tests. These tests are performed to determine the stress-strain relationship for Al6016-T4, DP980, and CP Ti sheets. In addition, the Kim-Tuan model is used to integrate the CP Ti sheet strain hardening equation in ABAQUS analysis to predict spring-back amount in a bending test. These tests highlight the improved accuracy of the proposed equation in the numerical field. Bending tests to evaluate prediction accuracy are also performed and compared with numerical analysis results.

수정 IWAN 모델을 이용한 사질토의 반복경화거동에 대한 연구(I): 모델 개발 (A Modified Parallel Iwan Model for Cyclic Hardening Behavior of Sand(I) : Model Development)

  • 이진선;김동수
    • 한국지진공학회논문집
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    • 제7권5호
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    • pp.47-56
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    • 2003
  • 본 논문에서는 기존 IWAN 모델을 수정하여 사질토 지반의 반복경화 현상을 나타낼 수 있는 지반의 반복경화모델을 개발하였다. 일반적으로 동적하중을 받는 지반재료는 하중 반복회수에 따라 동적 거동특성이 변화하게 되며 이는 반복 경화 및 연화현상으로 나타난다. 본 논문에서는 등방 경화 또는 등방 연화 거동을 하는 스프링슬라이더 요소를 기존 병렬 IWAN 모델에 추가함으로써 지반의 동적 변형특성 표현이 가능하였다. 등방 경화 거동을 보이는 요소들의 항복 응력은 각각 반복 경화함수에 의하여 증가하도록 정의되었으며, 반복 경화함수는 대칭 한계를 가지는 동적 비틂전단 시험결과로부터 정의되었다. 이렇게 정의된 반복 경화함수는 지반의 동적 변형 특성을 묘사하기 위하여 하나의 독립 변수를 가지게 되며, 사용된 독립변수는 지반의 동적 한계 변형률의 특성을 포함하는 누적전단변형률로 사용되었다. 누적 전단변형률은 반복 전단한계 변형률 이상의 변형률의 누적으로 정의되며, 역재하 및 재재하 곡선에서는 Masing의 법칙을 적용하여 계산될 수 있다. 본 논문에서는 모델의 개발과정을 서술하였고, 모델에 대한 검증은 동반논문인 검증편에 설명하였다.

2상 조직을 갖는 소부경화강의 항복 거동과 변형 시효 특성 (Yielding Behavior and Strain Aging Properties of Bake Hardening Steel with Dual-Phase Microstructure)

  • 이승완;이상인;황병철
    • 한국재료학회지
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    • 제30권6호
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    • pp.315-320
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    • 2020
  • This study deals with the yielding behavior and strain aging properties of three bake hardening steels with dual-phase microstructure, fabricated by varying the annealing temperature. Bake hardening and aging tests are performed to examine the correlation of martensite volume fraction with yielding behavior and strain aging properties of the bake hardening steels with dual-phase microstructure. The volume fraction of martensite increases with increasing annealing temperature. Room-temperature tensile test results show that the yielding behavior changes from discontinuous-type to continuous-type with increasing volume fraction of martensite due to higher mobile dislocation density. According to the bake hardening and aging tests, the specimen with the highest fraction of martensite exhibited high bake hardening with low aging index because solute carbon atoms in ferrite and martensite effectively diffuse to dislocations during the bake hardening test, while in the aging test they diffuse at only ferrite due to lower aging temperature.

고유변형도 기반 열변형부의 후속 하중에 기인한 용접 후 변형 해석 (Analysis of Post Weld Deformation at HAZ by External Forces Based on Inherent Strain)

  • 김종태;하윤석;장창두
    • 대한조선학회논문집
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    • 제43권2호
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    • pp.220-227
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    • 2006
  • In case of welding, the inherent strains are generated, because a structure experiences the plastic yielding. The inherent strain is defined as the irrecoverable strain after removing structural restraints and loading. For the analysis method of welding distortion, equivalent loading method based on inherent strain is in general use due to its efficiency and effectiveness. However, it is generally difficult to know the final strain of the welded structure if additional loadings were applied after welding. for this reason, this study introduced the concept of the hardening and added the hardening term to the equivalent loading method based on inherent strain. Therefore, the purposes of this study are to develop the inherent strain formula considering the hardening effect and to calculate residual Stresses Using Proposed inherent Strain. Also, this Study Verified the availability Of proposed inherent strain method by loading-unloading experiment on welded plate.