• Title/Summary/Keyword: selective manufacturing

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Recent Studies on Area Selective Atomic Layer Deposition of Elemental Metals (단일 원소 금속의 영역 선택적 원자층 증착법 연구 동향)

  • Min Gyoo Cho;Jae Hee Go;Byung Joon Choi
    • Journal of Powder Materials
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    • v.30 no.2
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    • pp.156-168
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    • 2023
  • The semiconductor industry faces physical limitations due to its top-down manufacturing processes. High cost of EUV equipment, time loss during tens or hundreds of photolithography steps, overlay, etch process errors, and contamination issues owing to photolithography still exist and may become more serious with the miniaturization of semiconductor devices. Therefore, a bottom-up approach is required to overcome these issues. The key technology that enables bottom-up semiconductor manufacturing is area-selective atomic layer deposition (ASALD). Here, various ASALD processes for elemental metals, such as Co, Cu, Ir, Ni, Pt, and Ru, are reviewed. Surface treatments using chemical species, such as self-assembled monolayers and small-molecule inhibitors, to control the hydrophilicity of the surface have been introduced. Finally, we discuss the future applications of metal ASALD processes.

Equipment Manufacturing of Lamp Heating to Fabricate Selective Emitter Silicon Solar Cell (선택적 에미터 결정질 실리콘 태양전지 제작을 위한 할로겐 램프 장치 개발)

  • Han, Kyu-Min;Choi, Sung Jin;Lee, Hi-Deok;Song, Hee-Eun
    • Journal of the Korean Solar Energy Society
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    • v.32 no.5
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    • pp.102-107
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    • 2012
  • Halogen lamp was applied to fabricate the selective emitter crystalline silicon solar cell. In selective emitter structure, the recombination of minority carriers is reduced with heavily doped emitter under metal grid, consequently improving the conversion efficiency. Laser selective emitter process which is recently used the most generally induces the damage on the silicon surface. However the lamp has enough heat to form heavily doped emitter layer by diffusing phosphorus from PSG without surface damage. In this work, we have studied to find the design and the suitable condition for halogen lamp such as power, time, temperature and figured out the possibility to fabricate the selective emitter silicon solar cell by lamp heating. The sheet resistance with $100{\Omega}/{\Box}$ was lower to $50{\Omega}/{\Box}$ after halogen lamp treatment. Heat transfer to lightly doped emitter region was blocked by using the shadow mask.

Process developments for direct manufacturing of metallic prototypes (금속시제품의 신속제작을 위한 공정기술개발)

  • 송용억
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.04a
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    • pp.605-609
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    • 1996
  • In order to ensure that the prototype corresponds as closely as possible to the serial part subsequently to be manufactured, the materials used for the prototye should, wherever possible, be identical to those used in production. In case of metallic parts, however, this demand is still not completely fulfilled by the available Rapid Prototyping techniques. Since only conventional manufacturing processes caan currentlybe used to produce metallic prototypes directly, these are extremely cost and labor intensive. For this reason, work is being undertaken worldwide to develop Selective Laser Sintering (referred to SLS) and Laser Generating for direct manufacture of metallic parts. In this paper the results of both process developments are reported. As the present results show, they have great application potentials in prototyping tools, especially molds and dies.

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SEG Applications for Semiconductor Devices (선택적 단결정 실리콘 성장의 반도체 소자 적용)

  • Cheong, Woo-Seok
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2005.07a
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    • pp.9-10
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    • 2005
  • Process diagrams of selective epitaxial growth of silicon(SEG) could be developed from CVD thermodynamics. They could not only be helpful with understanding of the mechanism, but also offer good processing guidelines in manufacturing high density devices. Through the process optimization skill, applications of SEG to high-density device structures could be possible without problems such as loading effect and facet generation, with producing outstanding electronic properties.

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An Experimental Study for Drawing of Optimal Process Condition in the SLS Process (SLS 공정에서 최적 공정 조건 도출을 위한 실험적 연구)

  • Bae, Sung-Woo;Yoo, Seong-Yeon;Kim, Dong-Soo
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.21 no.3
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    • pp.516-524
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    • 2012
  • Selective Laser Sintering(SLS) system consists of various element technologies. Main components of the system include a position control system, a speed control system of the roller, and nitrogen atmosphere furtherance for the powdered sintering. Other systems which make the core of the SLS system are build room and the feed room for powder epitaxial, a temperature control system, and a scan path generator for the laser. The powder material for laser sintering is necessary to produce prototypes in Solid Freeform Fabrication(SFF) based on SLS process. This powder material is sintered in powder room using $CO_2$ laser after spreading evenly using roller to reproduce mold via SFF. This study addresses an SFF system by using the SLS process which applies single laser system to enable manufacturing of 3D shape. And to evaluate applicability of the single laser system, experiments were conducted with optimal fabricating process.

Advanced PM Processes for Medical Technologies

  • Petzoldt, Frank;Friederici, Vera;Imgrund, Philipp;Aumund-Kopp, Claus
    • Journal of Powder Materials
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    • v.21 no.1
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    • pp.1-6
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    • 2014
  • Medical technologies are gaining in importance because of scientific and technical progress in medicine and the increasing average lifetime of people. This has opened up a huge market for medical devices, where complex-shaped metallic parts made from biocompatible materials are in great demand. Today many of these components are already being manufactured by powder metallurgy technologies. This includes mass production of standard products and also customized components. In this paper some aspects related to metal injection molding of Ti and its alloys as well as modifications of microstructure and surface finish were discussed. The process chain of additive manufacturing (AM) was described and the current state of the art of AM processes like Selective Laser Melting and electron beam melting for medical applications was presented.

Review of Recent Trends and Technology for Additive Manufacturing (적층제조기술 응용사례 및 최신기술동향)

  • Lee, Jaehyang;Park, Sung-Jun
    • Journal of Institute of Convergence Technology
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    • v.6 no.1
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    • pp.1-5
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    • 2016
  • Additive manufacturing is converting a digitally designed object into a tangible three dimensional solid using an additive process where materials are applied in successive layers with no or very limited material waste. It can be distinguished form traditional manufacturing which begins with a fixed amount of raw material and removes excess to arrive at the final product. Generally there are five stages to the additive manufacturing supply chain, namely materials, systems, software, application design and production. In this paper, recent market trends and technology about additive manufacturing based on supply chain are analyzed and reviewed.

Development of Lithium Lanthanum Titanate (LLTO) Membrane Manufacturing Process for Selective Separation of Lithium Ion (리튬이온의 선택적 투과를 위한 Lithium Lanthanum Titanate계 분리막 제조 공정 개발)

  • Young Il Kim;Sang Cheol Park;Kwang Ho Shin;InYeong Kim;Kee-Ahn Lee;Sung-Kyun Jung;Bin Lee
    • Journal of Powder Materials
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    • v.30 no.1
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    • pp.22-28
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    • 2023
  • The global demand for raw lithium materials is rapidly increasing, accompanied by the demand for lithiumion batteries for next-generation mobility. The batch-type method, which selectively separates and concentrates lithium from seawater rich in reserves, could be an alternative to mining, which is limited owing to low extraction rates. Therefore, research on selectively separating and concentrating lithium using an electrodialysis technique, which is reported to have a recovery rate 100 times faster than the conventional methods, is actively being conducted. In this study, a lithium ion selective membrane is prepared using lithium lanthanum titanate, an oxide-based solid electrolyte material, to extract lithium from seawater, and a large-area membrane manufacturing process is conducted to extract a large amount of lithium per unit time. Through the developed manufacturing process, a large-area membrane with a diameter of approximately 20 mm and relative density of 96% or more is manufactured. The lithium extraction behavior from seawater is predicted by measuring the ionic conductivity of the membrane through electrochemical analysis.

Research and Development Trend of Carrier Selective Energy Contact Solar Cells (전하선택형 태양전지의 연구개발 동향)

  • Cho, Eun-Chel;Cho, Young Hyun;Yi, Junsin
    • Current Photovoltaic Research
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    • v.6 no.2
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    • pp.43-48
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    • 2018
  • The traditional silicon heterojunction solar cells consist of intrinsic amorphous silicon to prevent recombination of the silicon surface and doped amorphous silicon to transport the photo-generated electrons and holes to the electrode. Back contact solar cells with silicon heterojunction exhibit very high open-circuit voltages, but the complexity of the process due to form the emitter and base at the backside must be addressed. In order to solve this problem, the structure, manufacturing method, and new materials enabling the carrier selective contact (CSC) solar cell capable of achieving high efficiency without using a complicated structure have recently been actively developed. CSC solar cells minimize carrier recombination on metal contacts and effectively transfer charge. The CSC structure allows very low levels of recombination current (eg, Jo < 9fA/cm2), thereby achieves high open-circuit voltage and high efficiency. This paper summarizes the core technology of CSC solar cell, which has been spotlighted as the next generation technology, and is aiming to speed up the research and development in this field.

Cluster Priority Selection Algorithm for Minimizing Surplus Parts in Ball Bearing Selective Assembly System (볼 베어링 선택조립 시스템에서 잉여부품 최소화를 위한 군집 우선 선택 알고리즘)

  • Shin, Kang-hyeon;Jin, Kyo-hong
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2022.10a
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    • pp.15-17
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    • 2022
  • In order to minimize surplus parts in ball bearing selective assembly systems, it is necessary to optimize the selection probability by grasping the dimensional distribution of each part. But the use of a complex system causes delays in the production process. In this paper, we propose cluster priority selection algorithm that can quickly and simply determine the selection priority in ball bearing selective assembly system. In addition, we assume the simulated situation with the data collected in the actual ball bearing selective assembly process, and evaluate the incidence of surplus part and runtime by simulating the cluster priority selection algorithm and the exiting algorithm. As a result of the simulation, the cluster priority selection algorithm generated 83.8% less surplus parts, and 39.7% less runtime than the existing algorithm.

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