• 제목/요약/키워드: rapid sintering

검색결과 213건 처리시간 0.04초

FDM에서 단면오차법을 이용한 표면예측 (An Estimation on Area Error For Surface Roughness Advancement of Rapid Prototype by FDM)

  • 전재억;김수광;황양오;박후명;하만경
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2003년도 춘계학술대회 논문집
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    • pp.1869-1872
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    • 2003
  • As SLA(Sterealithography), SLS(Selective Laser Sintering), LOM(Laminated Object Manufacturing), FDM(Fused Deposition Modeling) etc. The FDM system the heart of a study and is developed by Stratasys co. ltd, in US., is small and cheap R.P. The material filament is heated until the material reaches a near-liquid state, it is pumped through a nozzle and become hand with a shape required, and this nozzle move pumping on the previously deposited material. Such FDM system that choice deposition type with X-Y plouter obtain in the thin continue layer by decreasing amount of extrusion or to central the injection amount when the head slow down at the corner, but in the process that fusion wax or resin become hand, deformation occur and it will affect the shape accuracy and the surface roughness. Such effect will depreciate quality and reliability of the product. Therefore, when the product made in actuality, the fundamental study on the basis geometry(surface, volume, line, angle) must be preceded and it have been research by many Free Form Fabrication. So, this basic object study purpose to obtain the fundamental geometry data and to enhance the surface roughness of the shape. And an operant can use the data for the progress of the surface roughness. This study research the estimation and application of the prototype surface roughness by adjustment the injection amount. And basie of this research, describe the pattern of prototype surface roughness and also used the result to estimate the surface of prototype.

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기판온도 및 Annealing에 따른 ZnGa2O4 형광체 박막의 특성 (Characteristics of ZnGa2O4 Phosphor Thin Film with Temperature of Substrate and Annealing)

  • 김용천;홍범주;권상직;이달호;김경환;박용서;최형욱
    • 한국전기전자재료학회논문지
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    • 제18권2호
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    • pp.187-191
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    • 2005
  • A ZnGa$_2$O$_4$ phosphor target was synthesized through solid-state reactions at a calcine temperature of 700 $^{\circ}C$ and sintering temperature of 1300 $^{\circ}C$ in order to deposit ZnGa$_2$O$_4$ phosphor thin film at various temperature using rf magnetron sputtering system. A ZnGa$_2$O$_4$ phosphor thin film was deposited on Si(100) substrate and annealed by a rapid thermal processor(RTP) at 700 $^{\circ}C$, for 15 sec. The x-ray diffraction patterns of ZnGa$_2$O$_4$ phosphor target and thin film showed the main peak (311) direction. ZnGa$_2$O$_4$ thin film has better crystalization due to as function of increasing substrate and annealing temperature. The cathodoluminescence(CL) spectrums of ZnGa$_2$O$_4$ phosphor thin film showed the main peak 420 nm wavelength and the maximum intensity at the substrate temperature of 500 $^{\circ}C$ and annealing temperature of 700 $^{\circ}C$, for 15 sec.

Enhanced Magnetic Properties of BiFe1-$_xNi_xO_3$

  • Yoo, Y.J.;Hwang, J.S.;Park, J.S.;Kang, J.H.;Lee, B.W.;Lee, S.J.;Kim, K.W.;Lee, Y.P.
    • 한국진공학회:학술대회논문집
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    • 한국진공학회 2011년도 제41회 하계 정기 학술대회 초록집
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    • pp.183-183
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    • 2011
  • Multiferroic materials have been widely studied in recent years, because of their abundant physics and potential applications in the sensors, data storage, and spintronics. $BiFeO_3$ is one of the well-known single-phase multiferroic materials with $ABO_3$ structure and G-type antiferromagnetic behavior below the Neel temperature $T_N$ ~ 643 K, but the ferroelectric behavior below the Curie temperature $T_c$~1,103 K. In this study, the $BiFe_{1-x}Ni_xO_3$ (x=0 and 0.05) bulk ceramics were prepared by solid-state reaction and rapid sintering with high-purity $Bi_2O_32$, $Fe_3O_4$ and NiO powders. The powders of stoichiometric proportions were mixed, as in the previous investigations, and calcined at 450$^{\circ}C$ for $BiFe_{1-x}Ni_xO_3$ for 24 h. The obtained powders were grinded, and pressed into 5-mm-thick disks of 1/2-inch diameter. The disks were directly put into the oven, which has been heated up to 800$^{\circ}C$ and sintered in air for 20 min. The sintered disks were taken out from the oven and cooled to room temperature within several min. The phase of samples was checked at room temperature by powder x-ray diffraction using a Rigaku Miniflex diffractometer with Cu K${\alpha}$ radiation. The Raman measurements were carried out by employing a hand-made Raman spectrometer with 514.5-nm-excitation $Ar^+$ laser source under air ambient condition on a focused area of 1-${\mu}m$ diameter. The field-dependent magnetization measurements were performed with a superconducting quantum-interference-device magnetometer.

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Phase Evolution, Microstructure and Microwave Dielectric Properties of Zn1.9-2xLixAlxSi1.05O4 Ceramics

  • Kim, Yun-Han;Kim, Shin;Jeong, Seong-Min;Kim, So-Jung;Yoon, Sang-Ok
    • 한국세라믹학회지
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    • 제52권3호
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    • pp.215-220
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    • 2015
  • Phase evolution, microstructure, and microwave dielectric properties of $Li_2O$ and $Al_2O_3$ doped $Zn_{1.9}Si_{1.05}O_4$, i.e., $Zn_{1.9-2x}Li_xAl_x-Si_{1.05}O_4$, ceramics (x = 0.02 ~ 0.10) were investigated. The ceramics were densified by $SiO_2$-rich liquid phase composed of the Li-Al-Si-O system, indicating that doped Li and Al contributed to the formation of the liquid. As the secondary phase, ${\beta}$-spodumene solid solution with the composition of $LiAlSi_3O_8$ was precipitated from the liquid during the cooling process. The dense ceramics were obtained for the specimens of $$x{\geq_-}0.06$$ showing the rapid densification above $1000^{\circ}C$, implying that a certain amount of liquid is necessary to densify. The specimen of x = 0.06 sintered at $1050^{\circ}C$ exhibited good microwave dielectric properties; the dielectric constant and the quality factor ($Q{\times}f_0$) were 6.4 and 11,213 GHz, respectively.

광유도도금을 이용한 스크린 프린팅 결정질 실리콘 태양전지의 효율 향상 (Efficiency Improvement in Screen-printed Crystalline Silicon Solar Cell with Light Induced Plating)

  • 정명상;강민구;장효식;송희은
    • 한국전기전자재료학회논문지
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    • 제26권3호
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    • pp.246-251
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    • 2013
  • Screen printing is commonly used to form the front/back electrodes in silicon solar cell. But it has caused high resistance and low aspect ratio, resulting in decreased conversion efficiency in solar cell. Recently the plating method has been combined with screen-printed c-Si solar cell to reduce the resistance and improve the aspect ratio. In this paper, we investigated the effect of light induced silver plating with screen-printed c-Si solar cells and compared their electrical properties. All wafers were textured, doped, and coated with anti-reflection layer. The metallization process was carried out with screen-printing, followed by co-fired. Then we performed light induced Ag plating by changing the plating time in the range of 20 sec~5min with/without external light. For comparison, we measured the light I-V characteristics and electrode width by optical microscope. During plating, silver ions fill the porous structure established in rapid silver particle sintering during co-firing step, which results in resistance decrease and efficiency improvement. The plating rate was increased in presence of light lamp, resulting in widening the electrode with and reducing the short-circuit current by shadowing loss. With the optimized plating condition, the conversion efficiency of solar cells was increased by 0.4% due to decreased series resistance. Finally we obtained the short-circuit current of 8.66 A, open-circuit voltage of 0.632 V, fill factor of 78.2%, and efficiency of 17.8% on a silicon solar cell.

정수슬러지를 재활용한 인공경량골재의 제조 및 비점오염원 여재의 적용 (Manufacturing of artificial lightweight aggregate from water treatment sludge and application to Non-point treatment filteration)

  • 정성운;이승호;남궁현민
    • 산업진흥연구
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    • 제6권4호
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    • pp.1-9
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    • 2021
  • 본 연구는 정수슬러지의 활용을 위하여 경량골재를 제조하고, 그 물성을 확인하기 위하여 경량골재의 특성과 그 활용가능성을 확인하는 것이다. 경량골재 원료로써 특성을 알아보기 위하여 화학조성 및 열적 특성에 대하여 검토하였다. 급속소성법을 이용하여 골재를 소성하고 물성을 측정하였다. 정수슬러지는 높은 강열감량을 가지고 있었으며, 높은 내화도를 가지고 있었다. 정수슬러지를 30wt% 첨가하였을 때 1,150~1,200℃의 온도에서 경량화되는 것을 확인할 수 있었고, 1200℃이상의 온도에서 밀도 0.8이하의 초경량골재도 제조할 수 있었다. 일반골재를 대체하여 콘크리트에 적용 시 28일 강도가 200~600kgf/cm2를 갖는 공시체를 얻을 수 있었으며, 여과재 시험 시 일반모래와 동등 이상의 성능을 나타냈다.

염화알미늄 증기의 부분가수분해를 통한 알파 알루미나 나노입자 제조 (Synthesis of ${\alpha}$-Alumina Nanoparticles Through Partial Hydrolysis of Aluminum Chloride Vapor)

  • 박회경;유연석;박균영;정경열
    • Korean Chemical Engineering Research
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    • 제49권5호
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    • pp.664-668
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    • 2011
  • 500 mL 교반탱크반응기 내에서 $AlCl_3$ 증기를 $H_2O$ 증기에 의해 부분 가수분해시켜 30~200 nm 크기의 $AlO_xCl_y(OH)_z$로 표시되는 구형의 알루미나 전구체 입자를 제조하였다. 반응시간, 교반속도, 반응온도가 생성된 입자의 형상, 크기 등에 미치는 영향을 조사하였다. 반응시간을 20, 60, 300 s로 변화시킨 결과 생성 입자의 형상 및 크기에 별다른 차이가 없었으며, 교반속도를 0, 300, 800 rpm으로 변화시킨 결과 0 rpm에서 입자의 크기가 최대값을 보였고, 반응온도를 180, 190, 200, $240^{\circ}C$로 변화시킨 결과 $190^{\circ}C$에서 제조된 입자의 크기가 가장 작게 나타났다. 가수분해 생성물 입자를 $10^{\circ}C$/min의 속도로 $1,200^{\circ}C$까지 가열하고 6 시간동안 하소시켜 45 nm 크기의 ${\alpha}$ 알루미나 입자를 얻었다. 하소과정에서 인접입자 사이의 소결에 의해 입자 형상이 구형에서 벌레모양으로 변환되었다. 하소온도를 $1,400^{\circ}C$로, 승온속도를 $50^{\circ}C$/min 로 증가시키고, 유지시간을 0.5 시간으로 감소시켜 급속 하소시킴으로써 인접입자의 소결을 상당히 감소시킬 수 있었다. $AlCl_3$의 가수분해 과정에서 소량의 $SiCl_4$ 또는 TMCTS(2,4,6,8-tetramethylcylosiloxane) 첨가에 의해 인접입자의 소결 방지 효과가 나타났으나, ${\alpha}$ 결정 이외에 ${\gamma}$ 결정, mullite 결정 등이 함께 생성되었다. 하소과정에서 $AlF_3$를 첨가한 결과 육각형 디스크 형상의 ${\alpha}$ 알루미나 입자가 생성되었다.

CaO-Al2O3-SiO2 계 벌크 유리와 스프레이 코팅막의 CF4/O2/Ar 플라즈마 식각 시 내식성 비교 (Comparison of plasma resistance between spray coating films and bulk of CaO-Al2O3-SiO2 glasses under CF4/O2/Ar plasma etching)

  • 나혜인;박제원;박재혁;김대근;최성철;김형준
    • 한국결정성장학회지
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    • 제30권2호
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    • pp.66-72
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    • 2020
  • 본 연구에서는 CaO-Al2O3-SiO2(CAS) 계 유리 벌크와 유리 분체를 알루미나 소결체 표면에 스프레이 코팅막 적용 시 내플라즈마 특성에 대하여 비교하였다. CAS 유리 벌크와 유리 코팅막을 CF4/O2/Ar 플라즈마 가스에 노출시켰을 때의 식각율과 표면의 미세구조 분석을 통해 내플라즈마 특성을 확인하였다. CAS 유리 소성막은 유리 벌크와 비교하여 에칭속도가 최대 25배 빠른 것을 확인하였다. 유리 소성막의 표면 조도 값과 식각율 간의 통계학적으로 높은 상관성을 도출하였고, 이에 따라 소성막의 높은 표면조도가 빠른 식각을 유발하는 것으로 판단하였다. 그리고 유리 소성막은 Ca 성분의 함량이 적고, Si 함량이 많은 크리스토발라이트(cristobalite) 결정의 형성으로 인하여 Ca과 Ca 불화물에 의한 내플라즈마 효과가 감소한 것으로 판단된다. 따라서 CAS 유리 소성막은 유리 벌크에 비해 낮은 내플라즈마 특성을 갖는 것으로 판단된다.

Ferroelectric and Magnetic Properties of Dy and Co Co-Doped $BiFeO_3 $ Ceramics

  • 유영준;박정수;이주열;강지훈;이광훈;이보화;김기원;이영백
    • 한국진공학회:학술대회논문집
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    • 한국진공학회 2013년도 제44회 동계 정기학술대회 초록집
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    • pp.260-260
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    • 2013
  • Multiferroic materials have attracted much attention due to their fascinating fundamental physical properties and technological applications in magnetic/ferroelectric data-storage systems, quantum electromagnets, spintronics, and sensor devices. Among single-phase multiferroic materials, $BiFeO_3 $ is a typical multiferroic material with a room temperature magnetoelectric coupling in view of high magnetic-and ferroelectric-ordering temperatures (Neel temperature $T_N$~647 K and Curie temperature $T_C$~1,103 K). Rare-earth ion substitution at the Bi sties is very interesting, which induces suppressed volatility of Bi ion and improved ferroelectric properties. At the same time, Fe-site substitution with magnetic ions is also attracting, and the enhanced ferromagnetism was reported. In this study, $Bi_{1-x}Dy_xFe_{0.95}Co_{0.05}O_3$ (x=0, 0.05 and 0.1) bulk ceramic compounds were prepared by solid-state reaction and rapid sintering. High-purity $Bi_2O_3$, $Dy_2O_3$, $Fe_2O_3$ and $Co_3O_4$ powders with the stoichiometric proportions were mixed, and calcined at $500^{\circ}C$ or 24 h to produce $Bi_{1-x}Dy_xFe_{0.95}Co_{0.05}O_3$. The samples were immediately put into an oven, which was heated up to $800^{\circ}C$ nd sintered in air for 30 min. The crystalline structure of samples was investigated at room temperature by using a Rigaku Miniflex powder diffractometer. The field-dependent magnetization measurements were performed with a vibrating-sample magnetometer. The electric polarization was measured at room temperature by using a standard ferroelectric tester (RT66B, Radiant Technologies).

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열처리에 따른 실리카 피착 ${\gamma}-Fe_{2}O_{3}$의 특성 (Characteristics of Silica Coated ${\gamma}-Fe_{2}O_{3}$ with Heat-treatment)

  • 이재영;변태봉;김대영;이현;한기현;손진군
    • 한국자기학회지
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    • 제3권2호
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    • pp.108-114
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    • 1993
  • 자기기록매체에 적합한 실리카 피착 ${\gamma}-Fe_{2}O_{3}$ 제조에 있어서 실리카 피착의 효과와 영향에 대하여 검토하였다. 특히 ${\gamma}-Fe_{2}O_{3}$ 제조시 열처리단계에 있어서 실리카 피착의 효과와 분말의 특성과의 상관관계를 조사하는데 연구의 중점을 두었다. 수산화철 표면에 무기물질인 실리카성분을 물유리를 사용하여 피착한 시료와 피복하지않은 시료를 후속 열처리하여 ${\gamma}-Fe_{2}O_{3}$를 제조한후 이들 분말의 특성을 조사하였다. ${\gamma}-Fe_{2}O_{3}$에 피복된 실리카 피착층은 환원 시 과환원과 급속한 산화반응을 억제하는 확산장벽으로 작용하여 최종제품내에 ${\alpha}-Fe_{2}O_{3}$의 혼입을 방지하기 때문에 실리카 피복된 ${\gamma}-Fe_{2}O_{3}$는 높은 자화특성을 나타내었다. 또한 실리카 피척층은 소결 억제제로 작용하여 실리카가 피복된 시료의 경우 침상성이 우수하여 높은 보자력과 비표면적을 나타내었다.

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