• Title/Summary/Keyword: process pattern

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대면적 롤금형 미세패턴 가공공정 기술 (Micro Pattern Machining on Larger Surface Roll Molds)

  • 송기형;이동윤;박경희;이석우;김현철;제태진
    • 한국기계가공학회지
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    • 제11권2호
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    • pp.7-12
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    • 2012
  • In order to cope with the requirements of smaller patterns, larger surfaces and lower costs in the fields of displays, optics and energy, greater attentions are now being paid to the development of micro-pattern machining technology. Compared with flat moulds, large drums with micro patterns (roll moulds) have the advantages of short delivery, ease of manufacturing larger surfaces, and continuous moulding. This paper introduced the machining process technology of the roll moulds for display industry. The environmental effects were discussed and the importance of temperature maintenance was experimentally emphasized. The real time monitoring system for micro machining was introduced. A commercial solution was used to simulate the micro grooving and a deformation model of micro machined pattern was finally introduced.

소실모형주조용 진동장치의 동특성 분석 및 설계 (Analysis of Dynamics Characteristics and Design of vibrating Table for Expendable Pattern Casting Process)

  • 이은경;설진수;임경화;이경환
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2003년도 춘계학술대회논문집
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    • pp.269-274
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    • 2003
  • Vibration table is required to obtain high packing density in expendable pattern casting process. Packing density, which is an important manufacture factor, depends on the vibration pattern induced by vibration table. Modal test is utilized to identify the dynamic characteristics of vibration table. And finite element method is used to modify flask by fixing the stiffener. The positions of stiffener to modify are found and the natural frequency could be easily shifted to the objective value by using sensitivity analysis.

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Fabrication of Micro Wall with High Aspect Ratio using Iterative Screen Printing

  • Yoon, Seong-Man;Jo, Jeong-Dai;Yu, Jong-Su;Yu, Ha-Il;Kim, Dong-Soo
    • 한국정보디스플레이학회:학술대회논문집
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    • 한국정보디스플레이학회 2009년도 9th International Meeting on Information Display
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    • pp.1486-1489
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    • 2009
  • Micro wall is fabricated using iterative screen printing that it is able to fabricate the pattern as low cost, simple process, formation of pattern at large area on the various substrates. In the process of micro wall fabrication using screen printing, the printing result with pressure change in process and improvement of surface roughness using hydrophillic plasma treatment are included. Height of micro wall increase linearly and precision of iteration is very high. Error rate of printed pattern width is very high, but change rate of width is under 10 %. Fabricated micro pattern have minimum width $48.75{\mu}m$ and maximum height $75.45{\mu}m$ with aspect ratio 1.55.

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50nm급 불연속 나선형 패턴의 마스터 제작 (Fabrication of Master for a Spiral Pattern in the Order of 50nm)

  • 오승훈;최두선;제태진;정명영;유영은
    • 한국정밀공학회지
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    • 제25권4호
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    • pp.134-139
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    • 2008
  • A spirally arrayed nano-pattern is designed as a model pattern for the next generation optical storage media. The pattern consists off types of embossed rectangular dot, which are 50nm, 100nm, 150nm and 200nm in length and 50nm in width. The height of the dot is designed to be 50nm. The pitch of the spiral track of the pattern is 100nm. A ER(Electron resist) master for this pattern is fabricated by e-beam lithography process. The ER is first spin-coated to be 50nm thick on a Si wafer and then the model pattern is written on the coated ER layer by e-beam. After developing this pattern written wafer in the solution, a ER pattern master is fabricated. The most conventional e-beam machine can write patterns in orthogonal way, so we made our own pattern generator which can write the pattern in circular or spiral way. This program generates the patterns to be compatible with the e-beam machine from Raith(Raith 150). To fabricate 50nm pattern master precisely, a series of experiments were done including the design compensation for the pattern size, optimization of the dose, acceleration voltage, aperture size and developing. Through these experiments, we conclude that the higher accelerating voltages and smaller aperture size are better for mastering the nano pattern which is in order of 50nm. With the optimized e-beam lithography process, a spiral arrayed 50nm pattern master adopting PMMA resist was fabricated to have dimensional accuracy over 95% compared to the designed. Using this pattern master, a metal pattern stamp will be fabricated by Ni electro plating for injection molding of the patterned plastic substrate.

An On-Line Real-Time SPC Scheme and Its Performance

  • Nishina, Ken
    • International Journal of Quality Innovation
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    • 제2권1호
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    • pp.30-49
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    • 2001
  • This paper considers a recent environment in the manufacturing process in which data in large amounts can be obtained on-line in real-time. Under this environment an on-line real-time Statistical Process Control (SPC) scheme equipped with detection of a process change, change-point estimation, and recognition of the change pattern is proposed. The proposed SPC scheme is composed of a Cusum chart, filtering methods and Akaike Information Criterion (AIC). We examine the performance of this scheme by Monte Carlo simulation and show its usefulness.

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입원 스트레스가 수면형태에 미치는 영향(Johnson의 간호모형 적용) (A Study on the Effects of the Hospitalization Stress on the Sleep Pattern)

  • 이소우
    • 대한간호학회지
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    • 제16권2호
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    • pp.36-43
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    • 1986
  • The main purpose of this study was to explore the effect of the stress of hospitalization on the sleep pattern. Additionaly, this study was also to demonstrate how Johnson's nursing model may be applied to as nursing process. 104 hospitalized patients on surgical and medical wards were asked to rate 49 stress producing events associated with experience of hospitalization and sleep pattern scale. Five university hospitals were used as the setting for this study. Data for the study were collected by patient interview during hospitalization, self-reports and review of charts. For the analysis of the data, the pearson's correlation analysis of covariance and regression analysis were used. The results of this study were stated as follows; 1. The mean of the hospital stress scores was 111.261(S.D.=26.160). This means that the level of the hospitalization stress is high. The mean of the sleep pattern scores was 12.204(S.D. =2.615) This means that the characteristic's of the sleep pattern is poor. 2. The relationship between the hospitalization stress and sleep pattern was statistically significant at .01 level. 3. The effect of the hospitalization stress influenced strongly on the sleep pattern after sex, trait anxiety as covariates controlled. 4. The hospitalization stress revealed a 12% pre-diction as an influenced factor for the sleep pattern. Therefore, It can he said that the hospital stress did contribute significantly to the characteristics of the sleep pattern. Johnson's model can he also said that it is useful for the the assessment and diagnosis in nursing process.

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Bi-Directional Kohonen Network와 인공신경망을 사용한 관리도 패턴 인식 (Recognition of Control Chart Pattern using Bi-Directional Kohonen Network and Artificial Neural Network)

  • 윤재준;박정술;김준석;백준걸
    • 한국시뮬레이션학회논문지
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    • 제20권4호
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    • pp.115-125
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    • 2011
  • 제품의 품질 수준 제고를 위해 통계적 공정 관리(SPC : Statistical Process Control)의 다양한 관리도가 기업의 생산 공정을 관리하는데 사용된다. 관리도에 기록되는 공정 데이터는 특정 요인(Assignable Cause)에 의한 이상이 발생했을 때 그 요인에 따라 서로 다른 패턴(Pattern)으로 변화한다. 이러한 패턴을 구별하는 관리도 패턴(CCP : Control Chart Pattern) 인식(Recognition)은 공정에 대한 관리자의 빠른 의사 결정을 위해 매우 중요하다. 앞 선 연구들은 수집되는 원 데이터를 가공 하지않고 그대로 사용하였기 때문에 인식기(Recognizer)의 성능과 학습 속도가 저하되는 문제점이 있었다. 따라서 최근 데이터의 차원 축소와 인식기의 성능 향상을 위해 특질 추출법(Feature Extraction)을 적용한 특질 기반 인식기(Feature based Recognizer)에 대한 연구가 활발히 진행 중이다. 본 논문은 BDK(Bi-Directional Kohonen Network)를 사용하여 CCP의 참조 벡터(Reference Vector)를 생성하고 참조 벡터와 CCP 데이터의 거리를 기반으로 하는 특질을 추출하였다. 추출된 특질을 인공 신경망 기반 인식기의 입력 벡터로 사용하여 학습하였으며 원 데이터를 사용하여 학습하는 인공신경망 인식기와 예측 정확도 비교를 통해 제안 알고리즘의 성능을 평가하였다.

Supplier-assembler Network Structure and Capability Improvement of Suppliers in Newly Emerging Vietnam's Motorcycle Industry

  • Pham Truong Hoang;Shusa Yoshikazu
    • 기술혁신연구
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    • 제14권2호
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    • pp.143-165
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    • 2006
  • By analyzing five in-depth case studies of suppliers in newly emerging Vietnam's motorcycle industry, this paper explores the differences in patterns and processes of capability improvement of suppliers who participate in different kinds of supplier-assembler network with different structures. The paper finds the correlation between the kinds of suppliers' capabilities improved and the structure of networks they participate in. While suppliers in arm-length networks can improve more upstream capabilities (structure design, process desist), suppliers in embedded networks can improve more downstream capabilities (process design, process setup, process maintenance and delivery control). Two capability improvement patterns of firms in newly emerging economy are indicated. The first pattern is asymmetrical improvement, either upstream or downstream capabilities, by participating in either arm-length or embedded networks. This pattern obstructs the suppliers to meet the requirements of new buyers rho come from different kinds of network. The second pattern is symmetrical improvement by joining both arm-length and embedded networks.

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작업일보 데이터 분석 기반 공정 진척 패턴 분석 (Process Progress Pattern Analysis based on Daily Work Report Analysis)

  • 고용호;신영근;한승우
    • 한국건축시공학회:학술대회논문집
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    • 한국건축시공학회 2016년도 춘계 학술논문 발표대회
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    • pp.156-157
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    • 2016
  • Construction projects have shown a dramatic increase in size and complexity during the recent years that precise management has been recognized as one of key factors leading the project to success. It has been investigated that management in construction sites is generally done based on the experience of site engineers. Such experience based decision making lacks reliability that could bring disastrous results such as delay and cost overruns. The purpose of this study is to suggest a process progress pattern analysis method that is expected to be used as an objective reference for site managers to aid the decision making done regarding process progress management.

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현상공정에서 표면장력에 의한 극미세 3 차원 구조물의 변형거동 분석 및 저감방안에 관한 연구 (Investigation into Deformation of Three-Dimensional Microstructures via Surface Tension of a Rinsing Material During a Developing Process)

  • 박상후;양동열
    • 대한기계학회논문집A
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    • 제32권4호
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    • pp.303-309
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    • 2008
  • Dense and fine polymer patterns often collapse, as they come into contact with each other at their protruding tips. Resist pattern collapse depends on the aspect ratio of patterns and the surface tension of rinsing materials. The pattern collapse is a very serious problem in microfabrication, because it is one of the factors which limit the device dimensions. The reasons for the pattern collapse are known as the surface tension of rinse liquid, centrifugal force and rinse liquid flow produced in the developing process. In this work, we tried to evaluate the pattern collapse of three-dimensional microstructures that were fabricated by two-photon induced photopolymerization, and showed the way how to reduce the deformation of microstructures.