• Title/Summary/Keyword: non-destructive testing method

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Estimation of Air Voids of Asphalt Concrete Using Non-destructive Density Testing (비파괴 밀도시험을 통한 아스팔트 콘크리트의 공극률 추정 연구)

  • Na, Il-ho;Lee, Sung-Jin;Yoon, Ji-Hyeon;Kim, Kwang-Woo
    • Journal of The Korean Society of Agricultural Engineers
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    • v.60 no.6
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    • pp.111-119
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    • 2018
  • The air-void is known to be one of the influencing factors for estimating long-term performance of asphalt concrete. Most of all, confirming air void or density of pavement layer is important for quality control of field compaction level of asphalt concrete pavement. In this study, a non-nuclear type non-destructive density gage (NDDG) was used to estimate compacted air-voids of asphalt pavement as a non-destructive test method. Asphalt concrete slab specimens were prepared using 6 types of asphalt mixes in laboratory (lab) for lab NDDG test. Four different base structure materials were used to find out if there were any differences due to the type of base structure materials. The actual air-voids and NDDG air-voids were measured from 6 asphalt concrete slabs. Four sections of field asphalt pavements were tested using the NDDG, and actual air voids were also measured from field cores taken from the site where the NDDG air-void was measured. From lab and field experimental tests, it was found that the air-voids obtained by NDDG were not the same as the actual air-voids measured from the asphalt concrete specimen. However, it was possible to estimate air voids based on the relationship obtained from regression analysis between actual and NDDG air voids. The predicted air-voids based on the NDDG air-voids obtained from 50mm depth were found to be reliable levels with $R^2{\fallingdotseq}0.9$. Therefore, it was concluded that the air-voids obtained from NDDG could be used to estimate actual air-voids in the field asphalt pavement with a relatively high coefficient of determination.

Numerical Analysis of Magnetic Flux Leakage Inspection (누설자속탐상의 수치해석)

  • Lee, Hyang-Beom;Kim, Sean
    • Journal of the Korean Society for Nondestructive Testing
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    • v.21 no.5
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    • pp.485-492
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    • 2001
  • In this paper, electro-magnetic numerical analysis of MFL(magnetic flux leakage) method is presented. For the electromagnetic numerical analysis, 2-D FEM(finite element method) is used. The magnetic vector potential is used as a variable. The analysis of the magnetic field considering the magnetic nonlinearity is performed for the effect of the magnetic salutation. For the verification of the validity of the numerical simulation results, by using the lab-made experimental setup, non-destructive inspection is performed. The SM 45C carbon steel is used as a specimen and the artificial defects are made on the specimen. The non-destructive testing for the detection of the defect is performed. The results according to the variation oi the defect depth and the defect shape are obtained. The experimental results are compared to the numerical ones, and we conclude that the numerical results are similar to the experimental ones. So the possibility of simulation of the MFL by using the numerical analysis is shown in this paper.

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Non-Destructive Detection of Hydride Blister in PHWR Pressure Tube Using an Ultrasonic Velocity Ratio Method

  • Cheong Yong-Moo;Lee Dong-Hoon;Kim Sang-Jae;Kim Young-Suk
    • Nuclear Engineering and Technology
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    • v.35 no.5
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    • pp.369-377
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    • 2003
  • Since Zr-2.5Nb pressure tubes have a high risk for the formation of blisters during their operation in pressurized heavy water reactors, there has been a strong incentive to develop a method for the non-destructive detection of blisters grown on the tube surfaces. However, because there is little mismatch in acoustic impedance between the hydride blisters and zirconium matrix, it is not easy to distinguish the boundary between the blister and zirconium matrix with conventional ultrasonic methods. This study has focused on the development of a special ultrasonic method, so called ultrasonic velocity ratio method for a reliable detection of blisters formed on Zr-2.5Nb pressure tubes. Hydride blisters were grown on the outer surface of the Zr-2.5Nb pressure tube using a cold finger attached to a steady state thermal diffusion equipment. To maximize a difference in the ultrasonic velocity in hydride blisters and the zirconium matrix, the ultrasonic velocity ratio of longitudinal wave to shear wave, $V_L/V_S$, has been determined based on the flight time of the longitudinal echo and reflected shear echo from the outer surface of the tubes. The feasibility of the ultrasonic velocity ratio method is confirmed by comparing the contour plots reproduced by this method with those of the blisters grown on the Zr-2.5Nb pressure tubes.

A Study on Non-Destructive Safety Evaluation Platform of Internal Defects of the Composite Hydrogen Tank using Finite Element Analysis (유한요소해석을 이용한 수소압력용기 비파괴 시험 평가 플랫폼의 안전성 기준 개발 연구)

  • Yongwoo Lee
    • Journal of Platform Technology
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    • v.10 no.4
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    • pp.3-10
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    • 2022
  • In this study, damage resulting from internal flaws was investigated by finite element analysis for the safety evaluation of a non-destructive testing platform for hydrogen pressure vessels. A specimen was modeled and calculated using finite element analysis to determine material properties in accordance with the parameters of the composite material in order to assess the safety of the Type 4 hydrogen pressure vessel. Through this, flaws in the hydrogen pressure vessel were modeled, and test conditions were provided in accordance with rules to look into whether there was safety. Delamination, foreign object, and vertical cracks were modeled for internal flaws, and damage was examined in accordance with failure criteria. As the delamination defect approached the interior of the hydrogen pressure tank, it became more likely to cause damage. Additionally, as the crack depth grew in the case of vertical cracks, the likelihood of crack propagation rose. On the other hand, it was anticipated that the foreign item defect would suffer more damage from the outside in. A non-destructive testing platform will be used to assess the safety of fuel cell vehicles that are already in operation in future research.

Suggestion for Non-Destructive Testing Equation to Estimate Compressive Strength of Early Strength Concrete (조기강도 콘크리트의 압축강도 추정을 위한 비파괴검사 실험식의 제안)

  • Lee, Tae-Gyu;Kang, Yeon-Woo;Choi, Hyeong-Gil;Choe, Gyeong-Choel;Kim, Gyu-Yong
    • Journal of the Korea Institute of Building Construction
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    • v.16 no.3
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    • pp.229-235
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    • 2016
  • In construction field, it used various technique for concrete formwork. Part of them, non-destructive test has been conducted to estimate a compressive strength of concrete easily such as rebound method and ultrasonic pulse velocity method etc. Former research has recommend proposed equation based on experimental data to investigate strength of concrete but it was sometimes deferent actual value of that from in field because of the few of data in case of early strength concrete. In this study, an experiment was conducted to analyze strength properties for early strength concrete using cylinder mold and $1,000mm{\times}1,000mm{\times}200mm$ rectangular specimen. And compressive strength of concrete was tested by non-destructive test, and calculated by the equation proposed former research. As a result, the non-destructive test results showed approximately 70 percent of the failure test value for all conditions, and worse reliability was obtained for high strength concrete samples when the ultrasonic pulse velocity method was used. Based on the scope of this study, the experimental equation for estimating compressive strength of early strength concrete from 24MPa to 60MPa was proposed.

NONDESTRUCTIVE/IN-FIELD CHARACTERIZATION OF TENSILE PROPERTIES AND RESIDUAL STRESS OF WELDED STRUCTURES USING ADVANCED INDENTATION TECHNIQUE

  • Park, Yeol;Dongil Son;Kim, Kwang-Ho;Park, S. Joon;Jang, Jae-il;Dongil Kwon
    • Proceedings of the KWS Conference
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    • 2002.10a
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    • pp.668-674
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    • 2002
  • Structural integrity assessment is indispensable for preventing catastrophic failure of industrial structures/components/facilities. This diagnosis of operating components should be done periodically for safe maintenance and economical repair. However, conventional standard methods for mechanical properties have the problems of bulky specimen, destructive and complex procedure of specimen sampling. Especially, the mechanical properties at welded zone including weldment and heat affected zone could not be evaluated individually due to their size requirement problem. So, an advanced indentation technique has been developed as a potential method for non-destructive testing of in-field structures. This technique measures indentation load-depth curve during indentation and analyzes the mechanical properties related to deformation such as yield strength, tensile strength and work-hardening index. Also indentation technique can evaluate a residual stress based on the concept that indentation load-depth curves were shifted with the direction and the magnitude of residual stress applied to materials. In this study, we characterized the tensile properties and welding residual stress of various industrial facilities through the new techniques, and the results are introduced and discussed.

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Correlations between the Impedance and Compressive Strength of Hardened Cement According to the Aggregate Type

  • Hojin Kim;Jinju Kim;Sungyu Park;Je Hyun Bae
    • Journal of Electrochemical Science and Technology
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    • v.15 no.2
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    • pp.242-252
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    • 2024
  • To date, methods used to assess the interfacial transition zone (ITZ), which represents the boundary between the aggregate and paste inside concretes, have primarily relied on destructive tests, and non-destructive tests has received little attention until recently. This study assessed the interfaces of concretes with lightweight aggregates based on electrochemical impedance spectroscopy (EIS) for high-strength concretes and examined the possibility of estimating the compressive strength of concretes through non-destructive testing using EIS. The experimental results revealed that the impedance of the hardened cement increased with increasing compressive strength and aggregate density. In particular, when the results of impedance measurement were displayed as a Nyquist plot, the intercept of the x-axis depicting the effective conductivity was proportional to the compressive strength. Furthermore, an equivalent circuit was selected to interpret the correlation between cement aggregates and impedance. Consequently, the compressive strength was found to increase with the value of the resistances of the electrolyte filled in continuous pores in the cement aggregate. And, the pores formed in the ITZ affect this value. The resistance at the ITZ for different aggregates was also obtained, and it was found that the resistance was consistent with the results predicted by SEM images of the ITZ and correlated with the strength of the concretes. The proposed method can be used as a way to easily determine the strength of cement according to differences in aggregate.

A Study on NDT Techniques for Evaluation of Corrosion in Multi-layered Conductive Structures of Urban Railroad Car of the paper (도시철도차량의 다층 구조물 부식 측정을 위한 비파괴 기법 연구)

  • Lee, Chan-Woo;Chung, Jung-Duk;Song, Sung-Jin
    • Proceedings of the KSR Conference
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    • 2011.10a
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    • pp.2691-2696
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    • 2011
  • THE CARBODY AND BOGIE FRAME OF AN URBAN RAILWAY VEHICLE CONSIST OF MULTI-LAYERED WELDING STRUCTURE. IN KOREA ENDURANCE LIMIT OF AN URBAN RAILWAY VEHICLE IS STSTED IN THE RULE OF MANAGING URBAN RAILWAY VEHICLE UNDER THE LAW OF URBAN RAILWAY. IN KOREA AN URBAN RAILWAY VEHICLE IS DESIGNED AND MADE TO KEEP ITS QUALITY OVER 25 YEARS. WHEN THE RAILWAY VEHICLE BECOMES 25 YEARS OLD, CORROSION OF CARBODY AND UNDER FRAME OF A RAILWAY VEHICLE IS EVALUATED ACCORDING TO THE NON-DESTRUCTIVE TESTING. IT CAN BE USED AS LONG AS 40 YEARS. IT IS STATED IN THE ARTICLE 4 'THE METHOD AND STANDARDS OF PRECISE DIAGNOSIS' UNDER THE RULE OF MANAGING RAILWAY VEHICLE IN KOREA. SO, IN THIS STUDY, WE HAVE INVESTIGATED PERFORMANCE OF PULSED EDDY CURRENT TESTING METHOD BY MEASURING THICKNESS VARIATION OF FABRICATE OF CARBODY AND UNDER FRAME FOR URBAN RAILROAD CAR. AND THEM, THE PROCESS OF EVALUATING REMAINING LIFE ACCORDING TO TESTING OF CORROSION AMOUNT IS INTRODUCED.

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Strength Evaluation of Adhesively Bonded Single-Lap Joints by Ultrasonic Signal Analysis (초음파신호해석을 이용한 단순겹치기 접착이음의 강도평가)

  • Oh Seung-Kyu;Jang Chul-Sub;Han Jun-Young;Lee Won
    • Journal of Welding and Joining
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    • v.22 no.5
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    • pp.32-37
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    • 2004
  • Application of bonding by adhesives can be found in many industries, particularly in advanced technological domains such as aeronautical and space, automobile and electronics industries. Periodic inspection with conventional ultrasonic NDE techniques is capable of indicating the presence and possible location of crack. Continuous ultrasonic attenuation monitoring has potential to supply information. This article discusses the use of pulse-echo ultrasonic testing for the inspection of adhesive bonds between metal sheets. The method is based on the measurement of the reflection coefficient at the metal/adhesive interface. By means of a control experiment it is shown that Quantitative Nondestructive Evaluation in Adhesive Joints are evaluated together with Ultrasonic Testing and Fracture Testing.

Third Harmonic Generation of Shear Horizontal Guided Waves Propagation in Plate-like Structures

  • Li, Weibin;Xu, Chunguang;Cho, Younho
    • Journal of the Korean Society for Nondestructive Testing
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    • v.36 no.2
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    • pp.149-154
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    • 2016
  • The use of nonlinear ultrasonics wave has been accepted as a promising tool for monitoring material states related to microstructural changes, as it has improved sensitivity compared to conventional non-destructive testing approaches. In this paper, third harmonic generation of shear horizontal guided waves propagating in an isotropic plate is investigated using the perturbation method and modal analysis approach. An experimental procedure is proposed to detect the third harmonics of shear horizontal guided waves by electromagnetic transducers. The strongly nonlinear response of shear horizontal guided waves is measured. The accumulative growth of relative acoustic nonlinear response with an increase of propagation distance is detected in this investigation. The experimental results agree with the theoretical prediction, and thus providing another indication of the feasibility of using higher harmonic generation of electromagnetic shear horizontal guided waves for material characterization.