• Title/Summary/Keyword: microstructure analysis

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이온빔 증착법에 의해 제조된 철박막의 미세조직 분석 (Microstructure Analysis of Fe Thin Films Prepared by Ion Beam Deposition)

  • 김가희;양준모;안치원;서현상;강일석;황욱중
    • 대한금속재료학회지
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    • 제46권7호
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    • pp.458-463
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    • 2008
  • High purity Fe thin films were prepared by the ion beam deposition method with $^{56}Fe^{+}$ions on the Si substrate at the room temperature. The Fe thin films were deposited at the ion energy of 50 eV and 100 eV. Microstructural properties were investigated on the atomic scale using high-resolution transmission electron microscopy (HRTEM). It was found that the Fe thin film obtained with the energy of 50 eV having an excellent corrosion resistance consists of the amorphous layer of ~15 nm in thickness and the bcc crystalline layer of about 30 nm in grain size, while the thin film obtained with the energy of 100 eV having a poor corrosion resistance consists of little amorphous layer and the defective crystalline layer. Furthermore the crystal structures and arrangements of the oxide layers formed on the Fe thin films were analyzed by processing of the HRTEM images. It was concluded that the corrosion behavior of Fe thin films relates to the surface morphology and the crystalline structure as well as the degree of purification.

방전플라즈마 소결 공정을 이용한 스퍼터링 타겟용 타이타늄 소결체 제조 및 특성 평가 (Fabrication and Evaluation Properties of Titanium Sintered-body for a Sputtering Target by Spark Plasma Sintering Process)

  • 이승민;박현국;윤희준;양준모;우기도;오익현
    • 대한금속재료학회지
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    • 제49권11호
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    • pp.845-852
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    • 2011
  • The Spark Plasma Sintering(SPS) method offers a means of fabricating a sintered-body having high density without grain growth through short sintering time and a one-step process. A titanium compact having high density and purity was fabricated by the SPS process. It can be used to fabricate a Ti sputtering target with controlled parameters such as sintering temperature, heating rate, and pressure to establish the optimized processing conditions. The compact/target(?) has a diameter of ${\Phi}150{\times}6.35mm$. The density, purity, phase transformation, and microstructure of the Ti compact were analyzed by Archimedes, ICP, XRD and FE-SEM. A Ti thin-film fabricated on a $Si/SiO_2$ substrate by a sputtering device (SRN-100) was analyzed by XRD, TEM, and SIMS. Density and grain size were up to 99% and below $40{\mu}m$, respectively. The specific resistivity of the optimized Ti target was $8.63{\times}10^{-6}{\Omega}{\cdot}cm$.

Superhard SiC Thin Films with a Microstructure of Nanocolumnar Crystalline Grains and an Amorphous Intergranular Phase

  • Lim, Kwan-Won;Sim, Yong-Sub;Huh, Joo-Youl;Park, Jong-Keuk;Lee, Wook-Seong;Baik, Young-Joon
    • Corrosion Science and Technology
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    • 제18권5호
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    • pp.206-211
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    • 2019
  • Silicon carbide (SiC) thin films become superhard when they have microstructures of nanocolumnar crystalline grains (NCCG) with an intergranular amorphous SiC matrix. We investigated the role of ion bombardment and deposition temperature in forming the NCCG in SiC thin films. A direct-current (DC) unbalanced magnetron sputtering method was used with pure Ar as sputtering gas to deposit the SiC thin films at fixed target power of 200 W and chamber pressure of 0.4 Pa. The Ar ion bombardment of the deposited films was conducted by applying a negative DC bias voltage 0-100 V to the substrate during deposition. The deposition temperature was varied between room temperature and $450^{\circ}C$. Above a critical bias voltage of -80 V, the NCCG formed, whereas, below it, the SiC films were amorphous. Additionally, a minimum thermal energy (corresponding to a deposition temperature of $450^{\circ}C$ in this study) was required for the NCCG formation. Transmission electron microscopy, Raman spectroscopy, and glancing angle X-ray diffraction analysis (GAXRD) were conducted to probe the samples' structural characteristics. Of those methods, Raman spectroscopy was a particularly efficient non-destructive tool to analyze the formation of the SiC NCCG in the film, whereas GAXRD was insufficiently sensitive.

Ultrasonic characterization of exhumed cast iron water pipes

  • Groves, Paul;Cascante, Giovanni;Knight, Mark
    • Smart Structures and Systems
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    • 제7권4호
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    • pp.241-262
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    • 2011
  • Cast iron pipe has been used as a water distribution technology in North America since the early nineteenth century. The first cast iron pipes were made of grey cast iron which was succeeded by ductile iron as a pipe material in the 1940s. These different iron alloys have significantly different microstructures which give rise to distinct mechanical properties. Insight into the non-destructive structural condition assessment of aging pipes can be advantageous in developing mitigation strategies for pipe failures. This paper examines the relationship between the small-strain and large-strain properties of exhumed cast iron water pipes. Nondestructive and destructive testing programs were performed on eight pipes varying in age from 40 to 130 years. The experimental program included microstructure evaluation and ultrasonic, tensile, and flexural testing. New applications of frequency domain analysis techniques including Fourier and wavelet transforms of ultrasonic pulse velocity measurements are presented. A low correlation between wave propagation and large-strain measurements was observed. However, the wave velocities were consistently different between ductile and grey cast iron pipes (14% to 18% difference); the ductile iron pipes showed the smaller variation in wave velocities. Thus, the variation of elastic properties for ductile iron was not enough to define a linear correlation because all the measurements were practically concentrated in single cluster of points. The cross-sectional areas of the specimens tested varied as a result of minor manufacturing defects and levels of corrosion. These variations affect the large strain testing results; but, surface defects have limited effect on wave velocities and may also contribute to the low correlations observed. Lamb waves are typically not considered in the evaluation of ultrasonic pulse velocity. However, Lamb waves were found to contribute significantly to the frequency content of the ultrasonic signals possibly resulting in the poor correlations observed. Therefore, correlations between wave velocities and large strain properties obtained using specimens manufactured in the laboratory must be used with caution in the condition assessment of aged water pipes especially for grey cast iron pipes.

Low-Molecular-Weight Collagen Peptide Ameliorates Osteoarthritis Progression through Promoting Extracellular Matrix Synthesis by Chondrocytes in a Rabbit Anterior Cruciate Ligament Transection Model

  • Lee, Mun-Hoe;Kim, Hyeong-Min;Chung, Hee-Chul;Kim, Do-Un;Lee, Jin-Hee
    • Journal of Microbiology and Biotechnology
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    • 제31권10호
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    • pp.1401-1408
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    • 2021
  • This study examined whether the oral administration of low-molecular-weight collagen peptide (LMCP) containing 3% Gly-Pro-Hyp with >15% tripeptide (Gly-X-Y) content could ameliorate osteoarthritis (OA) progression using a rabbit anterior cruciate ligament transection (ACLT) model of induced OA and chondrocytes isolated from a patient with OA. Oral LMCP administration (100 or 200 mg/kg/day) for 12 weeks ameliorated cartilage damage and reduced the loss of proteoglycan compared to the findings in the ACLT control group, resulting in dose-dependent (p < 0.05) improvements of the OARSI score in hematoxylin & eosin (H&E) and Safranin O staining. In micro-computed tomography analysis, LMCP also significantly (p < 0.05) suppressed the deterioration of the microstructure in tibial subchondral bone during OA progression. The elevation of IL-1β and IL-6 concentrations in synovial fluid following OA induction was dose-dependently (p < 0.05) reduced by LMCP treatment. Furthermore, immunohistochemistry illustrated that LMCP significantly (p < 0.05) upregulated type II collagen and downregulated matrix metalloproteinase-13 in cartilage tissue. Consistent with the in vivo results, LMCP significantly (p < 0.05) increased the mRNA expression of COL2A1 and ACAN in chondrocytes isolated from a patient with OA regardless of the conditions for IL-1β induction. These findings suggest that LMCP has potential as a therapeutic treatment for OA that stimulates cartilage regeneration.

압출 출구 온도에 따른 Al 6061 합금의 표면 재결정층 두께 변화 및 기계적 특성 변화 (The Thickness of Recrystallization Layer and Mechanical Properties According to Extrusion Exit Temperature)

  • 김수빈;박태희;김현기;이상목;김희국
    • 소성∙가공
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    • 제30권5호
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    • pp.219-225
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    • 2021
  • When extruding Al6061 alloys, deformation energy is deposited inside the extruded alloy depending on the deformation and the temperature of extrusion. This creates a Peripheral Coarse Grain (PCG) on the surface, where relatively more deformation energy. of the extruded alloy has been accumulated. Furthermore, since the deformation of materials continues while the materials recrystallize, it is important to examine the effect of deformation energy on dynamic recrystallization in the process of extruding Al alloys along with their microstructure. Prior studies explain the theory behind PCG growth though quantitative analysis on PCG growth of Al alloys during extrusion processes has not yet been addressed. This study aims to measure the generated PCG thickness which determines the correlation between extrusion outlet temperature and its effect on mechanical properties. Surface structure observations were performed using Optical Microscope (OM) and mechanical properties were evaluated through tensile strength and hardness measurement. Throughout this study, we endevoured to find the optimum condition of extrusion exit temperature of Al6061 and confirmed improved d reliability. This study describes the effect of the complex process variables such as exit temperature on the thickness of PCG layer for the Al6061 alloy using the 200 tons extrusion press. We therefore, discovered that the PCG layer thickness was 117 ㎛ at temperatures between 460 ℃ to 520 ℃.

Mechanical properties and microstructures of stabilised dredged expansive soil from coal mine

  • Chompoorat, Thanakorn;Likitlersuang, Suched;Sitthiawiruth, Suwijuck;Komolvilas, Veerayut;Jamsawang, Pitthaya;Jongpradist, Pornkasem
    • Geomechanics and Engineering
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    • 제25권2호
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    • pp.143-157
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    • 2021
  • Expansive soil is the most predominant geologic hazard which shows a large amount of shrinkage and swelling with changes in their moisture content. This study investigates the macro-mechanical and micro-structural behaviours of dredged natural expansive clay from coal mining treated with ordinary Portland cement or hydrated lime addition. The stabilised expansive soil aims for possible reuse as pavement materials. Mechanical testing determined geotechnical engineering properties, including free swelling potential, California bearing ratio, unconfined compressive strength, resilient modulus, and shear wave velocity. The microstructures of treated soils are observed by scanning electron microscopy, x-ray diffraction, and energy dispersive spectroscopy to understand the behaviour of the expansive clay blended with cement and lime. Test results confirmed that cement and lime are effective agents for improving the swelling behaviour and other engineering properties of natural expansive clay. In general, chemical treatments reduce the swelling and increase the strength and modulus of expansive clay, subjected to chemical content and curing time. Scanning electron microscopy analysis can observe the increase in formation of particle clusters with curing period, and x-ray diffraction patterns display hydration and pozzolanic products from chemical particles. The correlations of mechanical properties and microstructures for chemical stabilised expansive clay are recommended.

셀룰로오스 나노섬유를 활용한 해양 방오 코팅제에 관한 기초 연구 (A Basic Study on the Marine Anti-Fouling Coating Using Cellulose Nanofiber)

  • 장낙섭;김태균;오홍섭
    • 한국건설순환자원학회논문집
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    • 제9권4호
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    • pp.469-477
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    • 2021
  • 본 연구에서는 해양환경에 노출된 구조물의 내구성과 안전성 저하를 방지하는 셀룰로오스 방오 코팅제에 대한 기본적인 역학 성능을 평가하였다. 셀룰로오스 나노섬유와 AKD 및 폐유리 미분말을 주요 재료로 구성하여 제조하였으며, 접촉각 시험, 건조 시간, 점성 분석, 미세구조 분석을 실시하였다. 셀룰로오스 방오 코팅제를 1회 코팅할 경우 상대적으로 강재 시편에서 높은 소수성능을 발휘하는 것으로 나타났으며, 시멘트 모르타르에서는 AKD 함유량이 증가할수록 접촉각이 증가하는 것이 확인되었다. 3회 코팅시 최대 151.6°의 초소수성을 표면을 확인하였으며, 폐유리 미분말 혼입시 상대적으로 높은 소수성능을 갖는 것이 나타났다. 셀룰로오스와 증류수를 1:1 비율로 제조할 경우 의가소성 유체에 해당하여 코팅제로의 활용에 적합할 것으로 판단되었다.

황산나트륨과 염화칼륨을 사용한 황산칼륨 제조 연구 (A Study on Synthesis of Potassium Sulfate used Sodium Sulfate and Potassium Chloride)

  • 김남일;김태연;추용식
    • 자원리싸이클링
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    • 제30권1호
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    • pp.35-43
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    • 2021
  • 본 연구에서는 제철 및 시멘트 제조공정에서 발생하는 부산물을 재활용하기 위한 기초 연구로 시약급 Na2SO4와 KCl을 사용하여 K2SO4를 제조하였다. K2SO4 제조 시 최적조건을 도출하기 위해 Na2SO4와 KCl의 몰 비율, 용액의 포화도 및 교반 온도를 제어하였으며, 주사전자현미경, X-선 회절분석기 등을 사용하여 수득시료의 미세구조 관찰 및 결정성을 분석·평가하였다. 순수 K2SO4를 수득할 수 있는 구간은 Na2SO4와 KCl의 몰 비율 1:6-18, 용액의 포화도 160% 이하, 교반 온도 20℃, 50℃이었다. 또한 K2SO4의 높은 결정성 확보 및 최종 수득량 증대, 에너지 소모 최소화를 고려한 최적 조건은 Na2SO4와 KCl의 몰 비율 1:6, 용액의 포화도 140%, 교반 온도 20℃이었다.

Effect of surface treatments on the bond strength of indirect resin composite to resin matrix ceramics

  • Celik, Ersan;Sahin, Sezgi Cinel;Dede, Dogu Omur
    • The Journal of Advanced Prosthodontics
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    • 제11권4호
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    • pp.223-231
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    • 2019
  • PURPOSE. The purpose of this study was to evaluate the shear bond strength (SBS) of an indirect resin composite (IRC) to the various resin matrix ceramic (RMC) blocks using different surface treatments. MATERIALS AND METHODS. Ninety-nine cubic RMC specimens consisting of a resin nanoceramic (RNC), a polymer-infiltrated hybrid ceramic (PIHC), and a flexible hybrid ceramic (FHC) were divided randomly into three surface treatment subgroups (n = 11). In the experimental groups, untreated (Cnt), tribochemical silica coating (Tbc), and Neodymium-Doped Yttrium Aluminum Garnet (Nd:YAG) laser irradiation (Lsr) with 3 W (150 mJ/pulse, 20 Hz for 20 sec.) were used as surface treatments. An indirect composite resin (IRC) was layered with a disc-shape mold ($2{\times}3mm$) onto the treated-ceramic surfaces and the specimens submitted to thermal cycling (6000 cycles, $5-55^{\circ}C$). The SBS test of specimens was performed using a universal testing machine and the specimens were examined with a scanning electron microscope to determine the failure mode. Data were statistically analyzed with two-way analysis of variance (ANOVA) and Tukey HSD test (${\alpha}=.05$). RESULTS. According to the two-way ANOVA, only the surface treatment parameter was statistically significant (P<.05) on the SBS of IRC to RMC. The SBS values of Lsr-applied RMC groups were significantly higher than Cnt groups for each RMC material, (P<.05). Significant differences were also determined between Tbc surface treatment applied and untreated (Cnt) PIHC materials (P=.039). CONCLUSION. For promoting a reliable bond strength during characterization of RMC with IRC, Nd:YAG laser or Tbc surface treatment technique should be used, putting in consideration the microstructure and composition of RMC materials and appropriate parameters for each material.