• Title/Summary/Keyword: manufacturing method

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Analysis of the Effect of Manufacturing Tolerance on Induction Motor Performance by Univariate Dimension Reduction Method (단변수 차원 감소법을 이용한 제작 공차가 유도전동기 성능에 미치는 영향력 분석)

  • Lee, Sang-Kyun;Kang, Byung-Su;Back, Jong Hyun;Kim, Dong-Hun
    • Journal of the Korean Magnetics Society
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    • v.25 no.6
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    • pp.203-207
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    • 2015
  • This paper introduces a probabilistic analysis method in order to analyze the effect of manufacturing tolerance on induction motor performance occurring in massive production. The univariate dimension reduction method is adapted to predict probabilistic characteristics of a performance function due to certain probabilistic distributions of design variables. Moreover, the sensitivity information on mean and variance of the performance function is estimated, and then the effect of randomness of individual design variables on the probability performance function is analyzed. The effectiveness and accuracy of the method is investigated with a mathematical model and an induction motor.

Measurement of three dimensional shapes using phase-shifting shadow moire method (위상 이동 그림자 무아레 방법을 이용한 3차원 형상의 측정)

  • 강영준
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.6 no.4
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    • pp.39-45
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    • 1997
  • Shadow moire topography has been used as a noncontact method for measuring the 3-D shapes of objects. The moire fringes are results from the superposition of a master grating and its shadow projected on the surface of an object. But in case of the classical shadow moire method, in general, the resolution is a few tenths of millimeter. It is difficult to use a phase -shifting method in shadow moire because it is impossible to obtain uniform phase shifts on the whole field. But in this study , We introduce a phase-shifting method to improve the resolution of the classical shadow moire method. This method is based on the fact that if the depth of object is much less than the distance between the observer and the master grating, the phase shifts are almost uniform on the whole field area. Finally, we applied this new phase-shifting method to the measurement of the 3-D shape of a coin.

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Application of the Growth-Strain Method for Shape Optimization (형상 최적화를 위한 성장-변형률법의 적용)

  • 이경래
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.8 no.2
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    • pp.27-34
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    • 1999
  • The growth-strain method was used for shape optimization, which carries out the optimization by distributing uniformly the distributed parameter such as von Mises stress and shear strain energy density. Shape optimization is carried out by iteration of stress analysis and growth strain analysis. In this study, the effect of growth ratio in the method was investigated and then the range of the adequate value of the growth ratio was determined. Also the growth-strain method was improved by applying the linear PID control theory in order to control volume required by a designer. Finally, an automatic shape optimization system was built up by the improved growth-strain method with a commercial software using finite element method. The effectiveness and practicability of the developed shape optimization system was verified by some examples.

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Efficient Method of Singular Value for Inverse Problem (역 문제에 대한 특이치 효율화)

  • Park, Sung-Oan
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.21 no.2
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    • pp.232-240
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    • 2012
  • This study proposed efficient method of singular value for inverse problem, linear approximation of contact position and loading in single and double meshing of transmission contact element, using 2-dimension model considered near the tooth by root stress. Determination of root stress is carried out for the gear tooth by finite element method and boundary element method. Boundary element discretization near contact point is carefully performed to keep high computational accuracy. The predicted results of boundary element method are good accordance with that of finite element method.

A Study on the Development of Image Processing Measurement System on the Structural Analysis by Optical Non-contact Measurement (광학적 비접촉 측정에 의한 구조물 해석의 화상처리 계측 시스템 개발에 관한 연구)

  • 김경석
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.8 no.6
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    • pp.78-83
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    • 1999
  • This study discusses a non-contact optical technique, electronic speckle pattern interformetry(ESPI), that is well suited for in-plane and out-of-plane deformation measurement. However, the existing ESPI methods that are based on dual-exposure, real-time and time-average method have difficulties for accurate measurement of structure, due to irregular intensity and shake of phase. Therefore, phase shifting method has been proposed in order to solve this problem. About the method, the path of reference light in interferometry is shifted and added to least square fitting method to make the improvement in distinction and precision. This proposed method is applied to measure in -plane displacement that is compared with the previous method. Also, Used as specimen AS4/PE따 [30/=30/90]s was analyzed by ESPI based on real-time to determine the characteristics of vibration under no-load and tension. These results are quantitatively compared with those of FEM analysis inmode shapes.

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Analysis of the Manufacturing Process using Multiple Comparison Procedure (다중비교 절차를 이용한 제조공정의 분석)

  • 최봉욱;김광섭
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.20 no.44
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    • pp.333-341
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    • 1997
  • The purpose of this paper is to compare the manufacturing process with random covariate using multiple comparison procedure. The methodology that compares each manufacturing process by inspecting the number of nonconforming items out of k-treatment, has serveral limitations and problems according to the method and contect of the analysis. The proper way of analysis, therefore, could be obtained by the multiple comparison procedure of simultaneous confidence region of variance components. Effections that affect a manufactuing process may be predictive of responce to treatments are called covariates. In the study of comparing several treatments, prsense of covariate may bias the estimates of treatment effects.

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Workload Allocation Methods in Discrete Manufacturing Systems:Model and Optimization

  • Yingwen, Zheng
    • 제어로봇시스템학회:학술대회논문집
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    • 2003.10a
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    • pp.1362-1366
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    • 2003
  • Workload programming is allocating suitable workloads of production process according to the needs of products, which would minimize the total cost of both work and stock under some constraint conditions. In this paper, a production process flow chart of discrete manufacturing is presented by a Petri net, and the optimization model of workload-stock is established. An approach of the optimal workloads is provided by means of the integer matrix theory. An example is given to verify this method.

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Study on the development of multi-tasking 5-axis machining for insert type milling cutter (인서트형 밀링커터의 복합5축가공 기술개발에 관한 연구)

  • 황종대;정윤교
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2004.04a
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    • pp.21-26
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    • 2004
  • This research presents a modeling and a manufacturing method of insert type milling cutters such as face cutter, flat endmill and ball endmill. The methods introduced in this paper adopts the multi-tasking 5-axis machining that is increasing machining accuracy of holder and position accuracy of bolting points. So this can be used in the basic document of the total package program that involves modeling and manufacturing module in various insert cutters.

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Influence of Manufacturing Errors on the Dynamic Characteristics of Planetary Gear Systems

  • Cheon, Gill-Jeong;Park, Robert G. er
    • Journal of Mechanical Science and Technology
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    • v.18 no.4
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    • pp.606-621
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    • 2004
  • A dynamic analysis using a hybrid finite element method was performed to characterize the effects of a number of manufacturing errors on bearing forces and critical tooth stress in the elements of a planetary gear system. Some tolerance control guidelines for managing bearing forces and critical stress are deduced from the results. The carrier indexing error for the planet assembly and planet runout error are the most critical factors in reducing the planet bearing force and maximizing load sharing, as well as in reducing the critical stress.

The Trial Manufacturing of Inner Bulb of 200W High Pressure Mercurry Lamps (고압수은램프발광관의 시작연구)

  • Chol Kon Chee
    • 전기의세계
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    • v.19 no.2
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    • pp.18-20
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    • 1970
  • Research on the domestic production of arc tube of high pressure mercury lamp. This research is to solve the problem on the domestic manufacturing method for the arc tube of high pressure mercury lamp. (200W). The trial product is favorably compared with its foreign equivalents in its performances and quality. An advancement in manufacturing technology and the strict selection of raw materials will assure its domestification.

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