• Title/Summary/Keyword: manufacturing lead time

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A Study of Using FDM/ABS Parts as Wax-Pattern Substitutes in the Investment Casting Process (FDM 쾌속 조형기를 통해 만들어진 ABS 파트를 이용한 직접 정밀 주조에 대한 연구)

  • Choi, Doo-Sun;Shin, Bo-Sung;Kim, Joo-Han
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.10
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    • pp.59-67
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    • 1999
  • The lead time for new products is very limited in the current manufacturing processes, therefore the Rapid Prototyping process has been introduced and generally used in the industry. Fused Deposition Manufacturing (FDM) is one of the most common methods in this field. In the FDM process, the patterns are made of Wax of ABS and ABS shows better quality of the patterns. To date, the FDM/ABS patterns are used in investment casting for making silicon moulds to produce was patterns because it is very difficult to dewax FDM/ABS directly. The aim of this paper was to propose a feasibility of using FDM/ABS parts as wax-pattern substitutes in the investment casting process. The effects of casting conditions, such as pre-heat temperature and casting temperature, are provided. Comparisons with the conventional investment casting processes using the wax-patterns under the same prototype are made. Lead-time and saving cost are discussed in using FDM/ABS parts as was-pattern substitutes compared with the products from other rapid prototype systems.

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A Experimental Study of Automobile Hub Clutch used Flow Control Forming Techniques (유동제어 성형기술을 이용한 자동차 허브클러치의 실험적 연구)

  • 박종남;계중읍;김병민
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.12
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    • pp.142-149
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    • 2002
  • In this paper, the metal forming process is caused of rise of the unit cost of production in increase of the lead-time and cost because of manufacturing final product through a few the number of processes. Flow control complex forming is proposed to put into formulation in order to apply cold forging from conventional approximate similarity theory, and the forming loads of the real material(AISI 1008) can be calculated by put at the new similarity formula the load by plasticine model material experiment through hub clutch. In order to reduce lead-time and cost the technology is used to manufacture with lower die of this product. By the application synthetic resin as the raw material, it is have the merit such short lead-time, low cost, good surface finish etc., as compared with the machine work.

Implementation of Finite Capacity-Driven MRP-C System (한정된 제조자원능력을 고려한 MRP-C 시스템 적용)

  • 김동규;박재현;강경식
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.22 no.51
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    • pp.117-127
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    • 1999
  • Modern production control systems based on MRPⅡ (Manufacturing Resource planning) didn't solved about the capacity and lead time problems. In the past, It solved that problems under deterministic. Therefore, the problem about determination of correct lead time and finite capacity are studied continuously by researchers. Now, we need to a integrated method that is from low level to high level instead of top-down in MRP. In this research uses the MRP-C(Capacitated Material Requirement Planning) concept that is more efficient then MRP system for capacity and flexible lead time , and shows the MRP-C algorithm and the prototype.

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A Design of Integrated Manufacturing System for Compound Semiconductor Fabrication (화합물 반도체 공장의 통합생산시스템 설계에 관한 연구)

  • 이승우;박지훈;이화기
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.26 no.3
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    • pp.67-73
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    • 2003
  • Manufacturing technologies of compound semiconductor are similar to the process of memory device, but management technology of manufacturing process for compound semiconductor is not enough developed. Semiconductor manufacturing environment also has been emerged as mass customization and open foundry service so integrated manufacturing system is needed. In this study we design the integrated manufacturing system for compound semiconductor fabrication t hat has monitoring of process, reduction of lead-time, obedience of due-dates and so on. This study presents integrated manufacturing system having database system that based on web and data acquisition system. And we will implement them in the actual compound semiconductor fabrication.

A Case Study on Implementing Microservice Architecture in Steel Manufacturing MES (철강 제조 MES의 마이크로서비스 아키텍처 적용 구축사례 연구)

  • Hoon Jeong;Jaekyoung Ahn
    • Journal of Information Technology Services
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    • v.23 no.1
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    • pp.37-53
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    • 2024
  • Recently, the application of microservice architecture has been increasing as information systems have shifted to cloud environments. The purpose of this paper was to analyze the case of applying microservice architecture to MES in the manufacturing field, summarize the results of how it was applied in practice, and find out the effects of the application. Based on the improvement project by applying microservice architecture to the existing steel manufacturing MES, 11 principles of microservice application were derived through literature research, and the implementation process and results were summarized according to these principles. In addition, through a comparison of systems in the service industry and the manufacturing industry, we investigated why the application of microservices was more active in the service industry and whether the application in the manufacturing industry can be expected to have the same effect. We also evaluated the results and changes in the overall system after implementation. In particular, we analyzed the SR (Service Request) processing status of users' requests for system changes and operators' requests to see how much the lead time was reduced. The results showed that 8 out of 11 microservice application principles were properly implemented according to the principles, but the remaining 3 were not applicable due to practical difficulties and organizational circumstances. Despite not following all of the principles, the project was able to be implemented without any problems, and the most noticeable change as a result of the microservices architecture was that the lead time was reduced by 9 days compared to the previous system. This proves that it is possible to quickly adapt to customer requirements, and it also proves that the system is more flexible and scalable than the existing monolithic system.

Recent advances in the reconstruction of cranio-maxillofacial defects using computer-aided design/computer-aided manufacturing

  • Oh, Ji-hyeon
    • Maxillofacial Plastic and Reconstructive Surgery
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    • v.40
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    • pp.2.1-2.7
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    • 2018
  • With the development of computer-aided design/computer-aided manufacturing (CAD/CAM) technology, it has been possible to reconstruct the cranio-maxillofacial defect with more accurate preoperative planning, precise patient-specific implants (PSIs), and shorter operation times. The manufacturing processes include subtractive manufacturing and additive manufacturing and should be selected in consideration of the material type, available technology, post-processing, accuracy, lead time, properties, and surface quality. Materials such as titanium, polyethylene, polyetheretherketone (PEEK), hydroxyapatite (HA), poly-DL-lactic acid (PDLLA), polylactide-co-glycolide acid (PLGA), and calcium phosphate are used. Design methods for the reconstruction of cranio-maxillofacial defects include the use of a pre-operative model printed with pre-operative data, printing a cutting guide or template after virtual surgery, a model after virtual surgery printed with reconstructed data using a mirror image, and manufacturing PSIs by directly obtaining PSI data after reconstruction using a mirror image. By selecting the appropriate design method, manufacturing process, and implant material according to the case, it is possible to obtain a more accurate surgical procedure, reduced operation time, the prevention of various complications that can occur using the traditional method, and predictive results compared to the traditional method.

Development of Algorithms for Accuracy Improvement in Transfer-Type Variable Lamination Manufacturing Process using Expandable Polystrene Foam (VLM-ST공정의 정밀도 향상을 위한 알고리즘 개발)

  • 최홍석;이상호;안동규;양동열;박두섭;채희창
    • Korean Journal of Computational Design and Engineering
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    • v.8 no.4
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    • pp.212-221
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    • 2003
  • In order to reduce the lead-time and cost, the technology of rapid prototyping (RP) has been widely used. A new rapid prototyping process, transfer-type variable lamination manufacturing process by using expandable polystyrene foam (VLM-ST), has been developed to reduce building time, apparatus cost and additional post-processing. At the same time, VLM Slicer, the CAD/CAM software for VLM-ST has been developed. In this study, algorithms for accuracy improvement of VLM-ST, which include offset and overrun of a cutting path and generation of a reference shape are developed. Offset algorithm improves cutting accuracy, overrun algorithm enables the VLM-ST process to make a shape of sharp edge and reference shape generation algorithm adds additional shape which makes off-line lamination easier. In addition, proposed algorithms are applied to practical CAD models for verification.

Remote Control and Monitoring of Automatic Storage and Retrieval Systems using Real-Time Images (실시간 영상을 이용한 자동창고시스템의 원격 조작 및 감시)

  • Kim, Suk-Ho;Han, Young-Geun;Park, Kang;Kang, Kyung-Sik
    • Journal of the Korea Safety Management & Science
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    • v.4 no.3
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    • pp.67-78
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    • 2002
  • Automated manufacturing systems are applied to shop floors as tools for increase of productivity and quality and the decrease of manufacturing lead times and industry accidents. One of the most important issue of the present day is the application of Internet. The development of Internet technologies makes manufacturing enterprises break spacial barriers between users and shop floors, and collect various field data in remote sites. In this research, an Internet-based remote control system for a small-sized automated storage and retrieval system is developed for the purpose of real-time monitoring and control of automatic production equipment. The developed system has a client-server architecture and sends real-time images of the automated storage and retrieval system to clients by an CCD camera connected to a server.

Appropriability Mechanism Strategy for Domestic IT Manufacturing Companies (국내 IT 제조기업의 전유성 확보 전략)

  • Lee, Seung-Jun;Park, Seong-Taek;Kim, Young-Ki
    • Journal of Digital Convergence
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    • v.11 no.11
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    • pp.233-242
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    • 2013
  • Securing the appropriability strategy of R&D funding for technology innovation is very important because R&D needs a lot of time and money. Appropriability means the environmental factors that govern an innovator's ability to capture profits generated by an innovation. Generally appropriability mechanism has five kinds, including patent, secrecy, lead time advantage, complementary sales & service, complementary manufacturing. In this paper, we surveyed domestic software industry professionals about appropriability mechanism strategy, and presented a result of priority of each factor and difference between previous research and this study, using the pair-wise comparison method. The result of study showed that domestic IT manufacturing companies prefer patent better than other appropriability mechanism.

A Study on Simplified-DBR Scheduling in Job Shop Environment with Due Dates (납기를 갖는 Job Shop 생산시스템에 대한 Simplified-DBR Scheduling 적용방안에 관한 연구)

  • Han, Won-Kyu;Park, Chang-Kwon
    • IE interfaces
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    • v.25 no.1
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    • pp.106-113
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    • 2012
  • There are few factors like a due date observance of the customer's order, reducing the manufacturing lead time, and minimizing the inventory investment to successfully run the manufacturing system. It is difficult for corporation and a person concerned to be offered indicators to achieve few factors mentioned above from complex manufacturing systems having much fluctuations. Simplified-DBR based on TOC(Theory of Constraints) is a management paradigm which can offer indicators to effectively face with fluctuating market's needs when market's demand is smaller than a capacity of manufacturing system. This paper is offering a core indicator and management model which is needed to successfully run the manufacturing system for corporation and a person concerned who have short experience and knowledge and newly construct Sinplified-DBR manufacturing system. Thus, this paper provides a systemic guidance in the offered model through the simulation.