• 제목/요약/키워드: low temperature adhesion

검색결과 206건 처리시간 0.03초

저온 성능이 향상된 Calcium Sulfonate 그리스의 합성 및 트라이볼로지 특성 연구 (A Study on the Synthesis and Tribological Characteristics of Calcium Sulfonate Grease with Improved Low-temperature Performance)

  • 김광태;박현호;이창섭
    • 공업화학
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    • 제34권4호
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    • pp.434-443
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    • 2023
  • 세계적으로 가장 많이 사용되고 있는 리튬 그리스의 대체 물질로서 calcium sulfonate 그리스를 합성하여 성능을 개선하였다. Calcium sulfonate 그리스의 저온성 문제를 해결하기 위하여 PAO (poly alpha olefin) 기반의 기유와 증주제를 도입하였다. 본 연구에서는 파라핀 오일과 PAO 기반의 기유와 증주제로 calcium sulfonate 그리스 3종을 합성하였으며, PAO 기반의 기유와 수산화 리튬, 12-hydroxy stearic acid, sebacic acid의 비누화 반응으로 리튬 그리스 1종을 합성하였다. 합성한 calcium sulfonate 그리스 3종과 리튬 그리스의 형태, 미세 구조 및 작용기는 SEM 및 FT-IR로 분석하였다. 저온 특성은 rheometer, low temperature torque로 측정하였고, 트라이볼로지 특성은 four ball lubricant tester, SRV로 측정하였다. 그 결과, PAO 기반의 기유와 증주제로 합성된 calcium sulfonate 그리스는 -40℃에서도 유동할 수 있었으며, 기존 calcium sulfonate 그리스의 저온 특성의 한계점을 극복하였다. 또한 합성한 calcium sulfonate 그리스는 PAO 기유로 합성된 리튬 그리스보다 우수한 내마모성, 내하중성, 마찰계수, 내열성, 점착성 및 내부식성을 보였으므로 상업적으로 기존의 리튬 그리스를 대체할 수 있을 것으로 기대된다.

Ga이 첨가된 ZnO 박막의 가스센서로의 응용 연구 (Ga doped ZnO Thin Films for Gas Sensor Application)

  • 황현석;여동훈;김종희;송준태
    • 한국전기전자재료학회논문지
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    • 제21권6호
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    • pp.499-502
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    • 2008
  • In this work, Ga-doped ZnO (GZO) thin films for gas sensor application were deposited on low temperature co-fired ceramics (LTCC) substrates, by RF magnetron sputtering method. The LTCC substrate is one of promising materials for this application since it has many advantages (e.g., low cost production, high manufacturing yields and easy realizing 3D structure etc.). The LTCC substrates with thickness of $400\;{\mu}m$ were fabricated by laminating 12 green tapes which consist of alumina and glass particle in an organic binder. The structural properties of the fabricated GZO thin film with thickness of 50 nm is analyzed by X-ray diffraction method (XRD) and field emission scanning electron microscope (FESEM). The film shows good adhesion to the substrate. The GZO gas sensors are tested by gas measurement system and show fast response and recovery characteristics to $NO_x$ gas that is 27.2 and 27.9 sec, recpectively.

타이어 트레드 컴파운드와 고무 시멘트 계면의 점착과 접착 특성 (Interfacial Tacky and Adhesive Characteristics between Tire Tread Compounds and Rubber Cement)

  • 송요순;김건옥
    • 공업화학
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    • 제29권4호
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    • pp.399-404
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    • 2018
  • 타이어 트레드 컴파운드와 천연 및 합성 고무 접착제 종류에 따른 가황 전/후의 점착력과 접착력 차이를 비교하였다. 가황 전 점착력은 모든 트레드에서 천연고무 시멘트가 가장 강하고, 시간의 경과에 따른 점착력 감소도 천연고무 시멘트가 합성고무 시멘트보다 낮았다. 가황 전 점착력은 시멘트에 사용된 고무의 유리전이온도에 영향을 받았으며, 천연고무가 합성고무에 비해 시간의 경과에 따른 점착력 감소도 적었다. 가황 후 접착력은 천연고무 시멘트가 천연고무가 주성분인 트레드에 강하게 접착하지만 합성고무가 주성분인 트레드에는 약하게 접착했다. 반면 유화중합 SBR, 용액중합 SBR 시멘트는 모든 트레드 컴파운드에 강하게 접착하였고, 시멘트 고무의 가황 속도가 느릴수록 강한 접착력을 보였다.

절삭 공구용 다이아몬드 복합체의 저온 저압 소결 합성 및 후속 도전형 박막 공정 특성 연구 (A Study on the Sintering of Diamond Composite at Low Temperature Under Low Pressure and its Subsequent Conductive PVD Process for a Cutting Tool)

  • 조민영;반갑수
    • 한국산업융합학회 논문집
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    • 제23권1호
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    • pp.25-32
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    • 2020
  • Generally, high-temperature, high-pressure, high-priced sintering equipment is used for diamond sintering, and conductivity is a problem for improving the surface modification of the sintered body. In this study, to improve the efficiency of diamond sintering, we identified a new process and material that can be sintered at low temperature, and attempted to develop a composite thin film that can be discharged by doping boron gas to improve the surface modification of the sintered body. Sintered bodies were sintered by mixing Si and two diamonds in different particle sizes based on CIP molding and HIP molding. In CVD deposition, CVD was performed using WC-Co cemented carbide using CH4 and H2 gas, and the specimen was made conductive using boron gas. According to the experimental results of the sintered body, as the Si content is increased, the Vickers hardness decreases drastically, and the values of tensile strength, Young's modulus and fracture toughness greatly increase. Conductive CVD deposited diamond was boron deposited and discharged. As the amount of boron added increased, the strength of diamond peaks decreased and crystallinity improved. In addition, considering the release processability, tool life and adhesion of the deposition surface according to the amount of boron added, the appropriate amount of boron can be confirmed. Therefore, by solving the method of low temperature sintering and conductivity problem, the possibility of solving the existing sintering and deposition problem is presented.

Selective Growth of Nanosphere Assisted Vertical Zinc Oxide Nanowires with Hydrothermal Method

  • Lee, Jin-Su;Nam, Sang-Hun;Yu, Jung-Hun;Yun, Sang-Ho;Boo, Jin-Hyo
    • 한국진공학회:학술대회논문집
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    • 한국진공학회 2013년도 제45회 하계 정기학술대회 초록집
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    • pp.252.2-252.2
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    • 2013
  • ZnO nanostructures have a lot of interest for decades due to its varied applications such as light-emitting devices, power generators, solar cells, and sensing devices etc. To get the high performance of these devices, the factors of nanostructure geometry, spacing, and alignment are important. So, Patterning of vertically- aligned ZnO nanowires are currently attractive. However, many of ZnO nanowire or nanorod fabrication methods are needs high temperature, such vapor phase transport process, metal-organic chemical vapor deposition (MOCVD), metal-organic vapor phase epitaxy, thermal evaporation, pulse laser deposition and thermal chemical vapor deposition. While hydrothermal process has great advantages-low temperature (less than $100^{\circ}C$), simple steps, short time consuming, without catalyst, and relatively ease to control than as mentioned various methods. In this work, we investigate the dependence of ZnO nanowire alignment and morphology on si substrate using of nanosphere template with various precursor concentration and components via hydrothermal process. The brief experimental scheme is as follow. First synthesized ZnO seed solution was spun coated on to cleaned Si substrate, and then annealed $350^{\circ}C$ for 1h in the furnace. Second, 200nm sized close-packed nanospheres were formed on the seed layer-coated substrate by using of gas-liquid-solid interfacial self-assembly method and drying in vaccum desicator for about a day to enhance the adhesion between seed layer and nanospheres. After that, zinc oxide nanowires were synthesized using a low temperature hydrothermal method based on alkali solution. The specimens were immersed upside down in the autoclave bath to prevent some precipitates which formed and covered on the surface. The hydrothermal conditions such as growth temperature, growth time, solution concentration, and additives are variously performed to optimize the morphologies of nanowire. To characterize the crystal structure of seed layer and nanowires, morphology, and optical properties, X-ray diffraction (XRD), field emission scanning electron microscopy (FE-SEM), Raman spectroscopy, and photoluminescence (PL) studies were investigated.

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리기다소나무재의 수지 삼출성과 접착 특성 (Bonding Properties and Resin Exudation Characteristics of Pitch Pine)

  • 노정관;김윤근
    • Journal of the Korean Wood Science and Technology
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    • 제46권3호
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    • pp.213-220
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    • 2018
  • 리기다소나무를 구조용 집성재의 재료로 이용하기 위해 판면의 옹이와 대패가공 후 방치시간에 따른 수지 삼출량이 레조르시놀수지로 접착한 판재의 접착성능에 미치는 영향을 검토하였다. 고온($120{\sim}95^{\circ}C$) 및 저온($65{\sim}50^{\circ}C$)에서 건조한 리기다소나무의 수지 삼출량은 판목면이 정목면 보다 저온건조재가 고온건조재보다 많았다. 방치시간별로는 저온건조재는 3일째 고온건조재는 7일째에 최고함량을 보였고, 이후부터는 서서히 감소하여 15~90일에는 거의 차이가 없었다. 접착성능은 수지의 삼출이 많은 2~3일까지는 낮았으나 15일 이후에는 큰 차이가 없었으며, 고온 및 저온 건조재 모두 방치시간에 관계없이 KS 기준의 접착성능을 만족하였다. 옹이부가 포함된 적층 구성에서의 접착강도는 KS의 접착강도 기준 이상이었으나 목파율은 기준인 65% 이상을 만족하지 못하였다. 적층 단면구성(정목+정목, 판목+판목, 정목+판목)에 따른 접착성능은 고온 및 저온건조재 모두 모든 적층구성에서 KS의 기준을 크게 상회하였다.

Natural Rubber/Acrylonitrile-Butadiene Rubber 블렌드의 기계적 물성과 강선과의 접착거동 (Mechanical Properties of Natural Rubber/Acrylonitrile-Butadiene Rubber Blends and Their Adhesion Behavior with Steel Cords)

  • 손봉영;나창운
    • Elastomers and Composites
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    • 제36권2호
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    • pp.111-120
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    • 2001
  • NR/NBR 혼합고무 컴파운드의 기계적 물성과 아연 및 황동피복 강선과의 접착특성에 대해 NR/NBR 조성비에 대한 함수로 조사하였다. Mooney 점도와 응력이완시간은 NBR 함량의 증가에 따라 감소하였다. NBR 함량증가에 따라 모듈러스는 전반적으로 증가하였고, 인장강도의 경우 NBR 함량이 40 phr 이하일 경우 유사한 수준을 보이다가 $50{\sim}60\;phr$일 때 최소치를 보인 후 다시 증가하는 경향을 보인 반면, 파괴점에서의 변형은 NBR 함량이 50 phr 이하의 범위에서는 선형적인 감소를 보인 후 50 phr 이후에서는 거의 유사한 수준을 보였다. NR/NBR 혼합고무 컴파운드는 NR과 NBR의 유리전이온도인 $-10^{\circ}C$$-55^{\circ}C$에서 탄성모듈러스의 급격한 전이와 tan ${\delta}$ 피크를 나타내 비상용성 블렌드의 거동을 나타내었다. 접착력(pullout force)과 rubber coverage 공히 NBR 함량이 증가함에 따라 급격히 감소하여 NR/NBR 혼합비가 50/50인 경우 NR 컴파운드 대비 약 40% 수준을 보였고, 순수한 NBR 컴파운드의 경우 접착력은 다시 증가하여 NR 컴파운드 대비 약 90% 수준의 접착력을 보였다. Auger spectrometer 분석결과 NBR 함량이 증가할수록 황함량이 감소하였고, 이는 강선-고무간 접착계면에서 접착층이 충분히 성장하지 못했다는 것을 의미하고 접착성능 하락의 원인으로 해석하였다.

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Field Emission from Selectively-patterned ZnO Nanorods Synthesized by Solution Chemistry Route

  • Kim, Do-Hyung
    • 한국재료학회지
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    • 제16권7호
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    • pp.408-411
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    • 2006
  • An effective wet-chemical approach is demonstrated for growing large-area, selectively-patterned, and low-temperature-synthesized ZnO nanorods (ZNRs). The growth of ZNRs was enhanced on a Co layer. The selectivity and density were readily controlled by the control of the temperature when the substrate transfers into aqueous solution. The cross-sectional transmission electron microscopy image shows that single crystalline ZNRs grown along [0001] have good adhesion at interface between ZNRs/substrate. The turn-on field was 4 $V/{\mu}m$ at the emission current density of 1 ${\mu}A/cm^2$. The stable emission was obtained at 0.11 $mA/cm^2$ under 7.2 $V/{\mu}m$ over 10 hr. These results suggest that selectively-patterned ZNRs have the potential for use as field emitters in large-area field emission displays.

Development of an advanced atmospheric pressure plasma source with high spatial uniformity and selectiveness for surface treatment

  • 임유봉;최원호;이승훈;한우용;이종현;이상균;하정민;김종훈
    • 한국진공학회:학술대회논문집
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    • 한국진공학회 2016년도 제50회 동계 정기학술대회 초록집
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    • pp.176-177
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    • 2016
  • In the last few decades, attention toward atmospheric pressure plasma (APP) has been greatly increased due to the numerous advantages of those applications, such as non-necessity of high vacuum facility, easy setup and operation, and low temperature operation. The practical applications of APP can be found in a wide spectrum of fields from the functionalization of material surfaces to sterilization of medical devices. In the secondary battery industry, separator film has been typically treated by APP to enhance adhesion strength between adjacent films. In this process, the plasma is required to have high stability and uniformity for better performance of the battery. Dielectric barrier discharge (DBD) was usually adopted to limit overcurrent in the plasma, and we developed the pre-discharge technology to overcome the drawbacks of streamer discharge in the conventional DBD source which makes it possible to produce a super-stable plasma at atmospheric pressure. Simulations for the fluid flow and electric field were parametrically performed to find the optimized design for the linear jet plasma source. The developed plasma source (Plasmapp LJPS-200) exhibits spatial non-uniformity of less than 3%, and the adhesion strength between the separator and electrode films was observed to increase 17% by the plasma treatment.

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열가소성 분말 코팅소재 제조 및 난연특성 연구 (A Study on the Preparation of Thermoplastic Powder Coating Material and Its Flame Retardancy)

  • 이순홍;정화영
    • 한국안전학회지
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    • 제25권3호
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    • pp.45-52
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    • 2010
  • The purpose of this study is application to flame retardant powder coating(FRPC) material consisting of ammonium polyphosphate(APP) and magnesium hydroxide($Mg(OH)_2$) as a halogen free flame retardant into thermoplastic resin(LDPE-g-MAH). For improvement of adhesion, LDPE-g-MAH was synthesized from low density polyethylene(LDPE) and maleic anhydride(MAH). The mechanical properties as melt flow index, pencil hardness, cross-hatch adhesion and impact resistance of FRPC were measured. Also, the limited oxygen index(LOI) values were measured 17.3vol%, 31.1vol% and 33.7vol% for LDPE-g-MAH, FRPC-3(APP 15wt%, $Mg(OH)_2$ 15wt%) and FRPC-5(APP 30 wt%), respectively. The thermo gravimetry/differential thermal analysis(TG/DTA) of FPRC-3 was observed endothermic peak at $340^{\circ}C$ and $450^{\circ}C$, it was confirmed predominant thermal stability though the wide temperature range by APP and $Mg(OH)_2$. It was showed V-0 grade for FRPC-3 and FRPC-4(APP 20wt%, $Mg(OH)_2$ 10wt%) that a char formation and drip suppressing effect, and combustion time reduced by UL94(vertical burning test). It was confirmed that flame retardancy was improved with the synergy effect because of char formation by APP and $Mg(OH)_2$.