• Title/Summary/Keyword: lightweight foamed concrete

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An Experimental Study on the Properties of Lightweight Foamed Concrete According to the Replacement Ratio and Particle Size of Waste Concrete Powder (폐콘크리트 미분말 대체율 변화와 입도 변화에 따른 경량기포콘크리트의 특성에 관한 실험적 연구)

  • Lee, Dae Geun;Han, Sang Il;Park, Hyo Jin;Kang, Cheol;Kang, Ki Woong;Kim, Jin Man
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2009.11a
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    • pp.121-125
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    • 2009
  • The recycling of waste concrete is increasing for the environment protection and the shortage of aggregate according to the large scale construction project in Korea. The more manufacturing high quality recycled aggregate is produced, the more waste concrete powder generated from the manufacture process of recycled aggregate, and the consideration about the recycling of waste concrete powder is need. Waste concrete powder was used for the partial replacement of silica powder, which is a main raw material for the manufacture of autoclave foamed concrete. According to the results of research, the slurry density, flow, compressive strength mainly depend on the replacement ratio of particle size and waste concrete powder. At the SEM analysis, the more high-waste concrete powder was the less there are generated tobermorite. But we conclude that it is possible to replace WCP as silica source in the manufacture of the lightweight foamed concrete.

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Properties of Light-weight Concrete containing Foamed Glass as a part of Fine Aggregate (발포유리소재를 잔골재로 부분 치환한 경량콘크리트의 특성)

  • Lee, Jin-Woo;Park, Hee-Gon;Bae, Yeoun-Ki;Lee, Jae-Sam;Lee, Keun-Haeng;Moon, Sung-Whan
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2008.11a
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    • pp.113-116
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    • 2008
  • In these days, properties of concrete has been demanded to be high performance because concrete structure was bigger and higher. So studies on high strength concrete and lightweight concrete has been frequently done. But lightweight concrete has been used to limited non-structural elements in th country. Lightweight aggregate mixed with lightweight concrete was only coarse aggregate in case of the structural lightweight concrete. In the country studies on the lightweight concrete was poor and unvaried. Also it is difficult to be practical use of lightweight concrete was that it has been expensive. It was study on the using fine lightweight aggregate with lightweight concrete to crushed by-products and wastes to get to make foamed glass with recycled glass. So it was tested by fine aggregate standard and mixed with.

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An Experimental Study on Freezing-Thawing and Mechanical Properties of Lightweight Foamed Concrete Using Micro Foaming Agent (기포제를 사용한 경량 콘크리트의 역학적 특성 및 동결융해 평가에 관한 실험적 연구)

  • Min, Tae-Beom;Woo, Young-Je;Lee, Han-Seung
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2009.11a
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    • pp.69-72
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    • 2009
  • This research is focused on the applying of the foaming agent which can make the independent pore in the concrete structure in order to make a lightweight concrete structure. This lightweight foamed concrete can satisfy both the required strength and the mechanical properties as structural members. In addition, anti freezing-thawing properties also required. As a result of the unit volume-weight measurement, when the foaming agent mixed at 0.5% to 1%, the lightweight foamed concrete can be applied for the structural member. Also the density and compressive strength measurement results reveals that it will be suitable as structural member with 21MPa strength, when the density is betweenity8 to 1.9 and foaming agent quantities are 0.5% to 1%. Finally the result of freezing-thawing experiment, the effect freezing-thawing damage reduced according to adding foaming agent because those foaming agent make micro-pores in the structure which are not seen in the ordinary concrete structure.

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Properties of the Spalling and Fire Resistance on the High Strength RC Column attached with the Stone Panel Using Lightweight Foamed Concrete (경량기포 콘크리트를 이용한 석재패널 부착 고강도 RC 기둥의 내화 및 폭렬특성)

  • Lee, Dong-Gyu;Beak, Dea-Hyun;Kim, Won-Ki;Jo, Yong-Beak;Han, Min-Choel;Han, Choen-Goo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2007.11a
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    • pp.19-22
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    • 2007
  • This study discussed the prevention of the spalling and improvement of the fire resistance performance how to fill up lightweight foamed concrete on high strength RC column attached with the stone panel. The destructive spalling extremely occur caused by sudden high temperature and increased vapor pressure corresponding to falling the ston panel at all RC column, and the steel bar is exposed. The stone panel fall off about 30 minutes and spalling occur about 70 minutes on Plan RC column, fire endurance paint, and fire endurance mortar, so it can be confirmed that fire endurance paint and mortar, which is used as fire endurance material, are not effective. In the other side, it can be protected from fire about $120{\sim}140$ minutes when the lightweight foamed concrete is used as fire endurance material. For the weight loss after the fire test, plain is 33, fire endurance paint is 37%, and fire endurance mortar s 40.7%. And W/B 60%-3 is 53.4%, 60%-1.5 is 40.1%,65%-3 is 39.4%, and 65%-1.5% is 47.1. Overall, the weight loss of the plain is lower than that of the lightweight foamed concrete.

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Fundamental properties of Lightweight Foamed Concrete by Applying Different Types of Aggregates and Foam Conduction Ratio (골재종류 및 기포도입율 변화에 따른 경량기포 콘크리트의 기초적 특성)

  • Huang, Jin-Guang;Park, Jae-Yong;Jung, Sang-Woon;Jeung, Kwang-Bok;Han, Min Cheol;Han, Cheon Goo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2014.05a
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    • pp.132-133
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    • 2014
  • In this study, high volume of industrial by-products including blast furnace slag, recycled aggregate powder and incineration ash have been utilized on the slurry of the foamed lightweight concrete. As to decrease the price of the lightweight foam concrete, mortar based slurry and concrete based slurry has been fixed. As the variation of the foam conduction ratio and aggregates, the foam ratio and compressive strength has been tested. Results showed that using recycled aggregates in the slurry showed better effect than using natural aggregates due to the alkali properties of the recycled aggregates could activate the potential hydraulic properties of the blast furnace slag. Consider about the low price of the recycled aggregates, it could be identified that using recycled aggregates in high volume blast furnace slag blended lightweight concrete showed better compressive strength than natural aggregates.

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A Fundamental Study on the Quality Improvement of Lightweight Foamed Concrete with Admixture Types (혼화재료에 의한 경량기포 콘크리트의 품질향상에 관한 기초적 연구)

  • Shin Jae-Kyung;Jeong Kwang-Bok;Lee Youl-Koo;Lee Gun-Cheol;Yoon Gi-Won;Han Cheon-Goo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2006.05a
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    • pp.35-38
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    • 2006
  • This study investigated fundamental properties of lightweight foamed concrete using cement kiln dust (CKD) and both fly ash(FA) and stability agent. Test results showed that concrete incorporating more amounts of admixture decreased slump flow and it caused increase of superplasiticizer in order to secure the fluidity performance. In addition concrete adding stability agent showed stable flow state, resisting segregation of materials and decreasing bleeding capacity. Sinking depth of concrete incorporating 20% of CKD and adding 0.002% of stability agent was indicated at 0mm. For the properties of hardened concrete. compressive strength of concrete incorporating CKD declined due to a lower appearance density, compared with other specimens. The difference of that was not very significant and the value of ail specimen was higher than KS range. Moreover strength of concrete incorporating CKD was even higher at curing temperature $5^{\circ}C$. Tensile strength ratio of concrete incorporating CKD was indicated between 0.50 to 0.59, which is higher value than control concrete. Heat conductivity of concrete incorporating FA was under the KS range while concrete incorporating 20% of CKD was satisfied in KS. Concrete adding stability agent improved insulation performance due to the lower heat conductivity. In conclusion, it is possible that concrete incorporating 20% of CKD and adding 0.002% of stability agent can secure high quality of lightweight foamed concrete.

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Mock-up Test of Improved Concrete Binders for Lightweight Foamed concrete (경량기포 콘크리트용 개량분체의 Mock-up 실험평가)

  • Choi, Sung-Yong;Jeong, Kwang-Bok;Kim, Gi-Cheol;Kim, Seong-Soo;Han, Min-Cheol;Han, Cheon-Goo
    • Proceedings of the Korea Concrete Institute Conference
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    • 2008.04a
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    • pp.853-856
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    • 2008
  • Lightweight foamed concretes are mainly used in apartment building construction for building room floor insulation, sound proof and height difference adjustment, etc. However, existing lightweight foamed concretes have problems like volume reduction by foam removal and excessive crack occurrence, etc, and for compensation, they developed improved concrete binders for lightweight foamed concrete with special characteristics by adding admixture materials used in concrete manufacturing. Therefore, this study reviewed the possibility of its practical use by analyzing all the engineering characteristics after producing imitation member proposed as actual binders and piling lightweight foamed concrete as improved lightweight foamed concrete binder through prior study, the results are as follows. Plain in which various pulverulent materials are mixed showed about 230mm of flow value, satisfying the target flow value, and at 100mm member, about 4mm of settlement occurred, showing a settlement depth reduction effect double the OPC. On strength, OPC showed highest value, but the three levels all showed strengths above the specified value of KS standard 0.5 grade. From the analysis of drying shrinkage member crack, plain, about 0.1mm, was shown very excellent against drying shrinkage crack.

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An Experimental Study on the Pore Structure and Thermal Properties of Lightweight Foamed Concrete by Foaming Agent Type (기포제 종류에 따른 경량기포콘크리트의 기포구조 및 열적특성에 관한 실험적 연구)

  • Kim, Jin-Man;Choi, Hun-Gug;Park, Sun-Gyu
    • Journal of the Korea Institute of Building Construction
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    • v.9 no.4
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    • pp.63-73
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    • 2009
  • Recently, the use of lightweight panels in building structures has been increasing. Of the various lightweight panel types, styrofoam sandwich panels are inexpensive and are excellent in terms of their insulation capacity and their constructability. However, sandwich panels that include organic material are quite vulnerable to fire, and thus can numerous casualties in the event of a fire due to the lack of time to vacate and their emission of poisonous gas. On the other hand, lightweight foamed concrete is excellent, both in terms of its insulation ability and its fire resistance, due to its Inner pores. The properties of lightweight concrete is influenced by foaming agent type. Accordingly, this study investigates the insulation properties by foaming agent type, to evaluate the possibility of using light-weight foamed concrete instead of styrene foam. Our research found thatnon-heating zone temperature of lightweight foamed concrete using AP (Aluminum Powder) and FP (animal protein foaming agent) are lower than that of light-weight foamed concrete using AES (alkyl ether lactic acid ester). Lightweight foamed concrete using AES and FP satisfied fire performance requirements of two hours at a foam ratio 50, 100. Lightweight foamed concrete using AP satisfied fire performance requirements of two hours at AP ratio 0.1, 0.15. The insulation properties were better in closed pore foamed concrete by made AP, FP than with open pore foamed concrete made using AES.

The Density and Strength Properties of Lightweight Foamed Concrete Using Stone-Powder Sludge in Hydrothermal Reaction Condition (수열반응 조건에서 석분 슬러지를 사용한 경량 기포 콘크리트의 밀도와 강도 특성)

  • Kim, Jin-Man;Jeong, Ji-Yong;Choi, Se-Jin;Kim, Bong-Joo
    • Journal of the Korea Concrete Institute
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    • v.18 no.5 s.95
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    • pp.687-693
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    • 2006
  • The Stone Powder Sludge(below SPS) is the by-product from the process that translates stone power of 8mm under as crushed fine aggregate. It is the sludge as like cake that has average particle size of $7{\mu}m$, absorbing water content of 20 to 60%, and $SiO_2$ content of 60% over. Because of high water content of SPS, it is not only difficult to handle, transport, and recycle, but also makes worse the economical efficiency due to high energy consuming to drying. This study is aim to recycle SPS as it is without drying. Target product is the lightweight foamed concrete that is made from the slurry mixed with pulverized mineral compounds and foams through hydro-thermal reaction of CaO and $SiO_2$. Although in the commercial lightweight foamed concrete CaO source is the cement and $SiO_2$ source is high purity silica powder with $SiO_2$ of 90%, we tried to use the SPS as $SiO_2$ source. From the experiments with factors such as foam addition rate and replacement proportion of SPS, we find that the lightweight foamed concrete with SPS shows the same trends as the density and strength of lightweight foamed concrete increases according to decrease of foam addition rate. But in the same condition, the lightweight foamed concrete with SPS is superior strength and density to that with high purity silica. This trends is distinguished according to increase of replacement proportion of SPS, also the analysis of XRF shows that the hydro thermal reaction translates SPS to tobermorite. Although SPS has low $SiO_2$ contents, the lightweight foamed concrete with SPS has superior strength and density, because it reacts well with CaO due to extremely fine particles. We conclude that it is possible to replace the high purity silica as SPS in the lightweight foamed concrete experimentally.

An Experimental Study on The Thermal Conductivity of Concrete with lots of Porous (다공극을 갖는 콘크리트의 열전도성에 관한 실험적 연구)

  • Baek, Ji-Won;Kim, Se-Hwan;Park, Young-Shin;Jeon, Hyun-Kyu;Seo, Chee-Ho
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2012.05a
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    • pp.103-104
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    • 2012
  • Lately, minimize of the heat loss and fuel consumption when heating so that suggested ways to reduce carbon emissions as a measures to reduce for increase of carbon emission and find a way to apply highly insulated concrete as the measures. In this study, as a comparative experiments on heat conduction of concrete with lots of porous, thermal conductivity of concrete using foamed, polystyrene beads, lightweight aggregates, air-entraining agent and concrete using crushed stone measure and thermal conductivity of concrete with lots of porous compare and evaluate.

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