• 분석과학
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• 제13권2호
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• pp.158-165
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• 2000

배연탈황설비에서 생성된 석고 슬러리 및 석고의 순도와 불순물의 정량분석은 시운전중인 탈황설비의 성능시험시 최적의 탈황공정을 모색하는 데 유용한 자료를 제공할 뿐만 아니라 생성된 석고는 시멘트나 석고 보드 등으로 사용될 수 있으므로 품질관리의 측면에서도 매우 중요하다. 석고의 순도는 결합수분, 삼산황 및 칼슘이온의 농도를 측정한 다음 환산식에 의해서 gypsum($CaSO_4{\cdot}2H_2O$)의 형태로 변환할 수 있다. 성능시험시 시료의 수가 상당히 많으므로, 좀 더 간편하면서도 정확한 분석방법의 확립을 위해 여러가지 비교실험을 실시한 결과, 열분석을 통하여 결합수분을 측정하는 방법이 1시간 이내에 분석이 완료된다는 장점 외에 재현성 또한 아주 우수하였다. 그 외 실리카를 포함한 각종 석고의 불순물의 분석은 산으로 처리하는 방법과 융제를 사용한 용융법을 비교한 결과, 용융법이 훨씬 간편하고 정확한 결과를 나타내었다. 한편 소량의 탄산 마그네슘과 탄산 칼슘의 정량을 위해 사용되는 이산화탄소 측정장치의 트랩부분을 수정하여 이산화탄소 흡수제의 역류를 막도록 하였다. 열분석을 통한 결함수분 측정, 융제를 사용한 용융법 및 이산화탄소의 정량법으로 확립된 분석 방법을 통해 석고 슬러리 및 석고의 분석은 보다 짧은 시간내에 간편하면서도 정확하게 실시될 수 있음을 확인하였다.

• 대한전자공학회:학술대회논문집
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• 대한전자공학회 2001년도 The 6th International Symposium of East Asian Resources Recycling Technology
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• pp.342-348
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• 2001

This study was conducted to obtain granular crystalline gypsum that can be used as raw material for plaster boards or cements from waste Plaster board. We could disintegrate preferentially gypsum to gypsum needle in 10${\mu}{\textrm}{m}$ or less size among the contents of waste plaster board (gypsum, paper, fiber, and inorganic material .etc.) by hydration afterwards the dehydration of crushed waste plaster board. In this case, the optimum conditions for minimizing the size of gypsum were dehydration rate of 75%~ 85%, hydration concentration of 10~20%, agitation speed of 250~400rpm, crushing size of 2cm or less. Gypsum of 98.21% grade was recovered with 99.0% yield from under screenings of 325mesh wet screening which followed by the dehydration-hydration process performed in the conditions of dehydration rate of 80%, hydration concentration of 15%, agitation speed of 300rpm, crushing size of 2cm or less. Subsequently, Plate-like Crystalline gypsum of is 151${\mu}{\textrm}{m}$ size and the grade of 99.49% with the Yield of 98.0% from the upper screenings of 270mesh wet screening carried out after the re-crystallization of the recovered gypsum needle slurry.

• 한국결정성장학회지
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• 제21권1호
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• pp.6-14
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• 2011

이수석고 상태로 존재하는 인산부생석고를 ${\beta}$형 반수석고가 되도록 탈수한 다음 급격히 수화시켜 석고성분 만을 미립의 침상결정이 되도록 하여 불순물과 분리하는 공정과 여기서 회수된 침상의 이수석고 슬러리에 무수황산나트륨 ($Na_2SO_4$)을 첨가하여 용해시키고 적당한 조건에서 탈수와 결정성장 조작을 행하여 고순도 이수석고 결정을 회수하는 공정을 제안하였다. 본 고에서는 상온에서의 미립 이수석고의 결정성장속도, 전체 공정 단계별 수용액 내 $Ca^{2+}$의 농도 변화, 결정질 석고의 입도와 회수율에 미치는 수중탈수 시간, 결정성장 온도, 강온속도의 영향에 대하여 조사하였다.

• 한국세라믹학회지
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• 제51권6호
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• pp.575-583
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• 2014

The flue gas desulfurization (FGD) process is currently the most effective process utilized to remove sulfur dioxide from stack gases of coal-fired plants. However, FGD systems use a lot of limestone as desulfurizing agent. In this study, we use limestone sludge, which is a by-product of the steel industry, to replace the desulfurizing agent of the FGD system. The limestone particle size is found to be unrelated to the desulfurizing rate; the gypsum purity, however, is related. Limestone sludge mixes with limestone slurry delivered at a constant rate in a desulfurizing agent with organic acid are expected to lead to a high desulfurization efficiency and high quality by-product (gypsum).

• 한국건설순환자원학회논문집
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• 제5권4호
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• pp.481-487
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• 2017

본 연구에서는 유기계 소재의 폴리우레탄 스펀지를 무기계 바인더 용액에 함침시킴으로써 유무기 하이브리드 구조의 흡음재를 개발하였다. 무기계 바인더 용액은 ${\alpha}$형 반수석고에 60%의 물과 경화 지연제, 유동화제, 아크릴 수지 등의 혼화 재료를 첨가하여 슬러리 용액으로 제조하였으며, 무기계 바인더 용액에 함침시킨 유기계 스펀지를 함침, 가압탈수, 건조시킴으로서 특성평가용 시료를 제작하였다. 개발 시료의 흡음률을 임피던스 관내법을 이용하여 시험 평가한 결과, NRC 흡음계수 값은 0.41로 기존에 시판되고 있는 흡음재들과 비교하여 2배 이상으로 우수한 흡음성능을 나타냈으며, 불연성능 시험평가 결과 준불연재료(2급) 기준을 만족함을 확인하였다. 또한 건축 내장재로서의 기초 시험평가 및 EL248. 규격에 따른 유해성분 시험평가를 통해 본 연구에서 개발한 유무기 하이브리드 소재가 흡음재뿐만 아니라 단열 및 보온재로서의 역할이 가능하며, 유해성 기준을 만족하는 친환경 건축소재로 활용 가능함을 확인하였다.

• 자원리싸이클링
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• 제15권3호
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• pp.46-57
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• 2006

본 연구는 불순물을 포함하는 인산부생석고로부터 정제석고를 얻을 목적으로 수행되었다. 인산부생석고를 일정조건에서 탈수하고 수화시켜 석고성분만을 선택적으로 미립화 시킨 다음 325mesh로 습식사분하여 사하산물로 정제석고를 얻었다. 이 과정에서 석고의 회수율에 미치는 탈수온도, 탈수시간, 탈수율, aging시간, 수화농도, 수화온도, 초음파조사시간, 첨가제 등의 영향을 조사하였다. 실험결과, 인산부생석고를 $140^{\circ}C$에서 6시간 동안 건조하여 완전히 무수석고 상태가 되도록 탈수 한 다음, 슬러리 농도 $3{\sim}10%,\;20{\sim}30^{\circ}C$의 수화온도, 수화시간 2시간의 조건에서 수화하여 사분하면 석고회수율이 95% 이상이 됨을 알았다. 회수된 석고의 품위는 회수율이 높을수록 높아지는 경향을 보였으며 회수율이 90%이상 일 때 품위는 $94{\sim}96%$를 보였다. 이 밖에도 석고회수율을 높이기 위해서는 탈수된 석고가 공기와 접촉하는 시간이 16시간을 넘어서는 아니 되며, 구연산나트륨을 0.005M 정도 첨가하는 것과, 수화반응 초기에 $5{\sim}10$분 동안 초음파를 조사하는 것이 매우 유용한 수단임을 알았다.

• 한국세라믹학회지
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• 제56권5호
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• pp.468-473
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• 2019

This study focused on manufacturing an inorganic insulation material set with various amounts of calcium-sulfoaluminate (CSA) (hauyne) content for enhancing both workability (demolding, handling) and the high thermal insulating property. To carry out the experiment, the amounts of CSA utilized were 5%, 10%, 15%, and 20%, with anhydrous gypsum added in equal proportion to produce a stable formation. As the content of CSA increased, a sinking phenomenon occurred because of the hydration reaction from the slurry, so it was difficult to utilize a retarder normally used in the cement manufacturing process. However, an RCOOM surfactant was able to solve the local clumping problem from cement and CSA and obtain a rapid retarding effect, so it was included in this process at 0.3%. Furthermore, the cement fineness was not 7000 ㎠/g but rather 3300 ~ 4000 ㎠/g to prevent a rapid temperature increase in the slurry. The specific gravity of the sample manufactured with 20% CSA was approximately 0.11 g/㎤, and its thermal conductivity was 0.041 W/m·K, providing an excellent insulating property.

• 자원리싸이클링
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• 제15권3호
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• pp.20-29
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• 2006

본 연구는 인산부생석고를 결정성장시켜 고순도의 결정질 이수석고를 제조하여 다용도의 석고를 얻고자 하였다. $99^{\circ}C$의 수중에서 약 2시간 동안에 이수석고는 $\alpha$형의 반수석고로 탈수가 완료되었다. 수중탈수된 반수석고를 매정제 $Na_2SO_4$를 10wt%, 슬러리 농도는 20%, pH가 $5{\sim}6$, 결정성장온도 $65^{\circ}C$의 조건에서 4시간 동안 결정성장 시키면 장경이 $200{\mu}m$정도인 결정을 얻을 수 있었다. 결정성장이 끝난 슬러리를 325#로 습식사분하여 사상산물로 고순도 결정성장 석고를 얻었으며, 이 때 석고의 회수율은 약 93.9%, 순도는 99% 정도 였다.

• 대한치과보철학회지
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• 제28권1호
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• pp.137-163
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• 1990

The properties of a investment material can be described by the consistency at the slurry state, the setting time, the compressive strength and the thermal expansion during the casting. In this study the effect of the production parameters which are included the ratio of quartz and cristobalite, the content of binder, the water powder ratio and the content and concentration of additives on the Properties of the gypsum-bonded investments has been investigated with help of the consistency test, the vicat needle test, the compressive strength test, the thermal expansion test, x-ray diffraction and DTA thermal differential test. The experimental results showed that the constitution of a investment with W/P ratio of 0.34, 30% of gypsum, 0.8% aluminium sulfate, 2% magnesium sulfate, 0.6% sodium phosphate was adapted for the properties of the KDA Spec. No. 13 type I investment. The important experimental results are summarized as follows. 1. The consistency of the investment decreased with increasing amount of aluminium sulfate and decreasing amount of sodium phosphate. An addition of magnesium sulfate up to 2% an increase of the consistency was shown. But 3% magnesium sulfate in investment showed a decrease of the consistency. The consistency did not vary significantly with a variation of the content of gypsum and cristobalite and the W/P ratio. 2. Aluminium sulfate and the magnesium sulfate promoted the hardening and the aluminium phosphate delayed the hardening. The setting time increased with amount of gypsum. The effect of the matrix on the setting time was insignificant. With the W/P ratio of 0.34 the setting time was 14 min. 3. The compressive strength decreased with the amount of aluminium sulfate up to 0.25% and increased with the amount of aluminium sulfate greater than 3%. The compressive strength decreased as decreasing the amount of magnesium sulfate and gypsum and as increasing the W/P ratio. The effect of the refractory on the compressive strength was also not significant. With the W/P ratio of 0.34 the compressive strength was $34Kg/mm^2$. 4. The 1st thermal expansion was found at the temperature near and the steady state or the contraction stage was found at the temperature between $250^{\circ}C$ and $500^{\circ}C$. After this stage the 2nd thermal expansion took place at the temperature near $500^{\circ}C$. The amount of thermal expansion increased with decreasing the content of magnesium sulfate, aluminium sulfate and gypsum and the W/P ratio. And the amount of thermal expansion increased as the content of sodium phosphate and cristobalite. With the W/P ratio of 0.34 the amount of total expansion was 1.2%.

• 대한치과보철학회지
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• 제29권1호
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• pp.139-165
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• 1991

The properties of a investment material can be described by the consistency at the slurry state, the setting time, the compressive strength and the thermal expansion during the casting. In this study the effect of the production parameters which are included the ratio of quartz and cristobalite, the content of binder, the water powder ratio and the content and concentration of additives on the properties of the gypsum-bonded investments has been investigated with help of the consistency test, the vicat needle test, the compressive strength test, the thermal expansion test, x-ray diffraction and DTA thermal differential test. The experimental results showed that the constitution of a investment with W/P ratio of 0.34, 30% of gypsum, 0.8% aluminium sulfate, 2% magnesium sulfate, 0.6% sodium phosphate was adapted for the properties of the KDA Spec. No. 13 type I investment. The important experimental results are summarized as follows. 1. The consistency of the investment decreased with increasing amount of aluminium sulfate and decreasing amount of sodium phosphate. An addition of magnesium sulfate up to 2% an increase of the consistency was shown. But 3% magnesium sulfate in investment showed a decrease of consistency. The consistency did not vary significantly with a variation of the content of gypsum and cristobalite and the W/P ratio. 2. Aluminium sulfata and the magnesium sulfate promoted the hardening and the aluminium phoshpate delayed the hardening. The setting time increased with amount of gypsum. The effect of the matrix on the setting time was insignificant. With the W/P ratio of 0.34 the setting time was 14 min. 3. The compressive strength decreased with the amount of aluminium sulfate up to 0.25% and increased with the amount of aluminium sulfate greater than 3%. The compressive strength decreased as decreasing the amount of magnesium sulfate and gypsum and as increasing the W/P ratio. The effect fo the refractory on the compressive strength was also not significant. With the W/P ratio of 0.34 the compressive strength was $34Kg/mm^2$. 4. The 1st thermal expansion was found at the temperature near $250^{\circ}C$ and the steady state or the contraction stage was found at the temperature between $250^{\circ}C$ and $500^{\circ}C$. After this stage the 2nd thermal expansion took place at the temperature near $500^{\circ}C$. The amount of thermal expansion increased with decreasing the content of magnesium sulfate, aluminium sulfate and gypsum and the W/P ratio. And the amount of thermal expansion increased as the content of sodium phosphate ad cristobalite. With the W/P ratio of 0.34 the amount of total expansion was 1.2%.