• 제목/요약/키워드: different production process

검색결과 1,137건 처리시간 0.032초

시뮬레이션을 이용한 블록조립 공정 능력 분석 (A Simulation-Based Capacity Analysis of a Block-Assembly Process in Ship Production Planning)

  • 송영주;이동건;조성원;우종훈;신종계
    • 대한조선학회논문집
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    • 제46권1호
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    • pp.78-86
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    • 2009
  • A capacity calculation and process analysis is a very important part for the entire ship production planning. Ship's production plan is set up with a concept that the product is produced based on the capacity achievable by the processes while general manufacturing sets up the production plan based on product lead-time. Therefore, in case the calculation of capacity for each process of shipbuilding yard is different from actual conditions, a series of production plan - ship table composition, dual schedule plan and execution schedule plan, etc - may accumulate errors, lose reliability of planning information and cause heavy cost deficit in this course. In particular, in case of new shipbuilding yard, stocks between processes are built up and half blocks are not supplied in timely manner, and that is sometimes due to the clumsiness of the operator but it is more often because of the capacity to execute each process is not logically calculated. Therefore, this paper presents the process to calculate the assembly leadtime and assembly process capacity for shipbuilding yard assembly factory. This paper calculated the block type for calculation of assembly lead time based on block DAP(detailed assembly procedure), and introduced cases that calculate production capacities by assembly surface plate by considering the surface plate occupied area of the blocks that change depending on assembly field area and assembly processes through assembly simulation.

역주문을 고려한 공정-저장조 망구조의 최적설계 (Optimal Design of Process-Inventory Network Considering Backordering Costs)

  • 이경범
    • 제어로봇시스템학회논문지
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    • 제20권7호
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    • pp.750-755
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    • 2014
  • Product shortage which causes backordering and/or lost sales cost is very popular in chemical industries, especially in commodity polymer business. This study deals with backordering cost in the supply chain optimization model under the framework of process-inventory network. Classical economic order quantity model with backordering cost suggested optimal time delay and lot size of the final product delivery. Backordering can be compensated by advancing production/transportation of it or purchasing substitute product from third party as well as product delivery delay in supply chain network. Optimal solutions considering all means to recover shortage are more complicated than the classical one. We found three different solutions depending on parametric range and variable bounds. Optimal capacity of production/transportation processes associated with the product in backordering can be different from that when the product is not in backordering. The product shipping cycle time computed in this study was smaller than that optimized by the classical EOQ model.

중국 패션유통업의 신뢰성 있는 신속대응형 시스템 구축 (Construction of the Reliable Quick Response System of Chinese Fashion Distribution)

  • 염인순;이창호
    • 대한안전경영과학회지
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    • 제7권5호
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    • pp.233-241
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    • 2005
  • The most important thing in the garments enterprises is fast reaction. Expecially in the China has both many population and large territory, so each region of China, for instance, northeast, northwest, huanan, huabei, has various climate and considerably different temperature. As a result China garments enterprises require different clothes at the same time. This study build a reliable market-response process as a sub module of SCM that lay emphasis on production and sale cope with specific character of China. This process build a information chain including manufacture-planning, manufacture-ordering, production, arrivals of goods, distribution, sale, sale-evaluation, cross shipment, supplement shipment, and ordering popular goods and similar products. As a result of those, the focused points of this process are real time data gathering and various analysis of data, so it can be possible supporting more faster and more accurate market decision making system and our proposed goal is accomplishment of management profit.

염색가공분야에서 청정생산활동 접금방법 (Cleaner Production System in Dyeing & Finishing Its Approaching Mehods)

  • 이혜정;남창우;박영환
    • 청정기술
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    • 제9권2호
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    • pp.87-100
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    • 2003
  • 본 연구는 청정생산기술의 개념을 염색가공분야에 도입시키기 위한 방법론을 제시한 것이다. 먼저 각 분야별 전문가로 이루어진 진단지도팀을 구성하여 대상업체에서 진행중인 제조공정 진행상태를 파악하고 사용하는 원부자재의 성능 및 환경적 분석과 폐수의 환경적 분석을 실시하였다. 원부자재(조제 및 염료)의 환경성은 TOC, CODMn, CODCr, $BOD_5$의 항목으로 평가하였고, 발생되는 폐수는 TOC, CODMn, CODCr, $BOD_5$, TDS, pH의 항목으로 평가하였다. 또 물질수지 분석과 LCA 평가 후 다음 단계로 공정, 에너지, 원부자재, 생산관리, 일반관리에서의 문제점을 도출한 후 그 중에서 개선 대상을 선정하고 마지막 단계에서 각 부분에 대해 지도하여 개선토록 한 후 최종 개선 효과를 분석하였다.

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품질특성이 선형적으로 변하는 경우의 목표 품질수준과 생산량의 결정 (Control Procedure for a Process Subject to Discrete Linear Shift in Quality Characteristic)

  • 김내헌
    • 산업경영시스템학회지
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    • 제10권15호
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    • pp.39-44
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    • 1987
  • A model for obtaining optimal target value and optimal production quantity of the process is described when the mean quality characteristic decreases according to the increase of production quantity. Two different cases are considered where defective items can be either sold at a reduced unit price or discarded. Some numerical examples are also given.

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A Study on the Improvement of Production of the Manufacturing Industries

  • Park, Roh-Gook;Lee, Deok-Soo
    • 한국산업정보학회논문지
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    • 제5권1호
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    • pp.47-52
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    • 2000
  • This study objectively in examines materials related to factory rationalization of D Corp., a regionally based enterprise. One reason that previous factory rationalizations have not been all that effective is that each firm has not used strategies specially designed for it Despite the fact that each firm has a different culture, and different human and physical resources, the application of rationalization without any modifications has produced many problems. In order to stabilize the production system and reduce the capacity of the factory, D Corp. changed the basic 5 S's and stimulated the factory atmosphere through computer education. Rationalization stabilized and standardized the factory, and organized the physical resources and each area of the factory according to their place in the process of production. It also made improvements that verified the party responsible for the flow of the complex production system, and simplified analysis supervision of production, and ex post management. We think that the successful example of D Corp. can serve as a real, tangible model for small and medium regionally-based firms to follow.

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북한 농지제도의 탈 집단화 방안 (A Study on the De-collectivization Process of the DPRK's Farm Land System)

  • 김재홍
    • 농업과학연구
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    • 제29권2호
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    • pp.122-134
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    • 2002
  • DPRK have been encountered serious food problems in recent years, because of lack of availabilility of supplies, unfavorable weather conditions and above all lack of production incentives for farmers. Self-management is one of the method of increasing production incentives for farmers. For the well established self-management program, DPRK have to distribute farmland to farmers, not property rights but utilization rights. However farming situations are different, the distribution methods will be different according to the farming situations.

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Emission characteristic of ammonia in cement mortars using different sand from area of production

  • Jang, Hongseok;So, Hyoungseok;So, Seungyoung
    • Environmental Engineering Research
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    • 제21권3호
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    • pp.241-246
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    • 2016
  • This paper discusses the influence of organic matter contained in aggregate on the emission characteristic of ammonia ($NH_3$) from cement mortar. $NH_3$ can be released to indoor-outdoor environment through diffusion in mortar (or concrete) and have resulted in the increasing air pollution, and especially well known as a harmful gas for the human body. The concentration of $NH_3$ released from cement concrete was then compared to the contents of organic matter contained in the aggregate. The result indicates that the contents of organic matter in the aggregate significantly differ with types of aggregate from different areas of production. The organic matter becomes organic nitrogen through the process of microbial breakdown for a certain period and pure ammonium ion ($NH_4{^+}$) is produced from the organic nitrogen. The $NH_4{^+}$ was reacted with alkaline elements in the cement and released as $NH_3$ from cement concrete through a volatile process. The released $NH_3$ was proportional to the contents of $NH_4{^+}$ adsorbed in the aggregate from different areas of production and the concentrations of $NH_3$ emission from cement mortar according to the aggregate differ by more than 4 times.

Comparison of Bioethanol Production by Candida molischiana and Saccharomyces cerevisiae from Glucose, Cellobiose, and Cellulose

  • Zheng, Jianning;Negi, Abhishek;Khomlaem, Chanin;Kim, Beom Soo
    • Journal of Microbiology and Biotechnology
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    • 제29권6호
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    • pp.905-912
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    • 2019
  • Bioethanol has attracted much attention in recent decades as a sustainable and environmentally friendly alternative energy source. In this study, we compared the production of bioethanol by Candida molischiana and Saccharomyces cerevisiae at different initial concentrations of cellobiose and glucose. The results showed that C. molischiana can utilize both glucose and cellobiose, whereas S. cerevisiae can only utilize glucose. The ethanol yields were 43-51% from different initial concentrations of carbon source. In addition, different concentrations of microcrystalline cellulose (Avicel) were directly converted to ethanol by a combination of Trichoderma reesei and two yeasts. Cellulose was first hydrolyzed by a fully enzymatic saccharification process using T. reesei cellulases, and the reducing sugars and glucose produced during the process were further used as carbon source for bioethanol production by C. molischiana or S. cerevisiae. Sequential culture of T. reesei and two yeasts revealed that C. molischiana was more efficient for bioconversion of sugars to ethanol than S. cerevisiae. When 20 g/l Avicel was used as a carbon source, the maximum reducing sugar, glucose, and ethanol yields were 42%, 26%, and 20%, respectively. The maximum concentrations of reducing sugar, glucose, and ethanol were 10.9, 8.57, and 5.95 g/l, respectively, at 120 h by the combination of T. reesei and C. molischiana from 50 g/l Avicel.

Techno-economic Analysis of Power to Gas (P2G) Process for the Development of Optimum Business Model: Part 1 Methane Production

  • Roy, Partho Sarothi;Yoo, Young Don;Kim, Suhyun;Park, Chan Seung
    • 청정기술
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    • 제28권2호
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    • pp.182-192
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    • 2022
  • This study provides an overview of the production costs of methane and hydrogen via water electrolysis-based hydrogen production followed by a methanation based methane production technology utilizing CO2 from external sources. The study shows a comparative way for economic optimization of green methane generation using excess free electricity from renewable sources. The study initially developed the overall process on the Aspen Plus simulation tool. Aspen Plus estimated the capital expenditure for most of the equipment except for the methanation reactor and electrolyzer. The capital expenditure, the operating expenditure and the feed cost were used in a discounted cash flow based economic model for the methane production cost estimation. The study compared different reactor configurations as well. The same model was also used for a hydrogen production cost estimation. The optimized economic model estimated a methane production cost of $11.22/mcf when the plant is operating for 4000 hr/year and electricity is available for zero cost. Furthermore, a hydrogen production cost of $2.45/GJ was obtained. A sensitivity analysis was performed for the methane production cost as the electrolyzer cost varies across different electrolyzer types. A sensitivity study was also performed for the changing electricity cost, the number of operation hours per year and the plant capacity. The estimated levelized cost of methane (LCOM) in this study was less than or comparable with the existing studies available in the literature.