• 제목/요약/키워드: demolding

검색결과 51건 처리시간 0.055초

Study on the Engineering Properties of 150MPa Ultra-high Strength Concrete

  • Jung, Sang-Jin;Yoshihiro, Masuda;Kim, Woo-Jae;Lee, Young-Ran;Kim, Seong-Deok;Ha, Jung-Soo
    • 한국건축시공학회지
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    • 제10권4호
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    • pp.113-122
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    • 2010
  • In this study, 150MPa ultra-high-strength concrete was manufactured, and its performance was reviewed. As technically meaningful autogenous shrinkage reportedly occurs at a W/B ratio of 40% or less, although it occurs in all concrete regardless of the W/B ratio, the effects of the use of expansive admixture and shrinkage reducer, or of the friction and restraint of forms that may result in the effective reduction of autogenous shrinkage, were reviewed. As a result, considering the flow and strength characteristics, it was found that the slump flow time was shorter with expansive admixture, and shortest with shrinkage reducer. All specimens with $30kg/m^3$ expansive admixture showed high strength at early material age. Their strength decreased due to the expansion cracks when there was excessive use of expansive admixture, and the use of shrinkage reducer did not influence the change in the strength according to the material age. The expansive admixture had a shrinkage reduction effect of 80%, while the shrinkage reducer had a shrinkage reduction effect of 30%, indicating that the expansive admixture had a stronger effect. It seems that mixing the two will have a synergistic effect. The shrinkage reduction rate was highest when the W/B ratio was 20%. The form suppressed the expansion and shrinkage at the early period, and the demolding time did not significantly influence the shrinkage. The results of the study showed that the excessive addition of expansive admixture leads to expansion cracks, and the expansive admixture and shrinkage reducer have the highest shrinkage reduction effect when they are mixed.

각종 양생방법에 따른 고강도 콘크리트의 강도발현 특성에 관한 연구 (A Study on the Strength Properties of High-Strength concrete under Various curing conditions)

  • 조현대;정재동
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 2008년도 추계 학술발표회 제20권2호
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    • pp.965-968
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    • 2008
  • 현재 국내현장에서 공사기간 중 구조물의 압축강도를 확인하는 방법으로는 KS F 2403에 의한 시험용 공시체의 압축강도를 구조체 콘크리트의 압축강도로 정하고 있으며, 이 규정의 내용에는 시험용 공시체의 양생방법으로 표준수중양생(20$\pm$2$^{\circ}$C)을 하도록 규정되어 있다. 그러나 현장 타설된 콘크리트의 경우 일반 대기환경에 노출되어 사계절 온도변화의 환경하에서 양생되고 있어 실 구조물의 콘크리트 압축강도와는 큰 차이를 나타내게 된다. 따라서 본 논문에서는 현재 KS에 규정되어 있는 압축강도용 시험체의 양생방법과 현장에서 구조체의 강도 및 거푸집 탈형시기 판정 등의 품질관리를 위해 사용하는 기중양생, 봉함양생, 구조체의 코어강도, 그리고 본 연구에서 제안하는 구조체의 내부환경 조건을 양생조건으로 적용한 양생방법을 적용하여 고강도 콘크리트의 강도발현특성을 파악하여 구조체 콘크리트의 강도에 가장 근접하는 공시체 양생방법을 제안하고자 한다.

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고화소 카메라폰 모듈을 위한 Glass 렌즈 성형용 Silicon Carbide 코어의 초정밀 가공에 관한 연구 (A Study on Ultra Precision Grinding of Silicon Carbide Molding Core for High Pixel Camera Phone Module)

  • 김현욱;김정호;;곽태수;정상화
    • 한국정밀공학회지
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    • 제27권7호
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    • pp.117-122
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    • 2010
  • Recently, aspheric glass lens molding core is fabricated with tungsten carbide(WC). If molding core is fabricated with silicon carbide(SiC), SiC coating process, which must be carried out before the Diamond-Like Carbon(DLC) coating can be eliminated and thus, manufacturing time and cost can be reduced. Diamond Like Carbon(DLC) is being researched in various fields because of its high hardness, high elasticity, high durability, and chemical stability and is used extensively in several industrial fields. Especially, the DLC coating of the molding core surface used in the fabrication of a glass lens is an important technical field, which affects the improvement of the demolding performance between the lens and molding core during the molding process and the molding core lifetime. Because SiC is a material of high hardness and high brittleness, it can crack or chip during grinding. It is, however, widely used in many fields because of its superior mechanical properties. In this paper, the grinding condition for silicon carbide(SiC) was developed under the grinding condition of tungsten carbide. A silicon carbide molding core was fabricated under this grinding condition. The measurement results of the SiC molding core were as follows: PV of 0.155 ${\mu}m$(apheric surface) and 0.094 ${\mu}m$(plane surface), Ra of 5.3 nm(aspheric surface) and 5.5 nm(plane surface).

콘크리트 건조수축 측정 방법 및 예측 모델에 대한 비교 (Comparison of Measurement Methods and Prediction Models for Drying Shrinkage of Concrete)

  • 양은익;김일순;이성태;이광명
    • 콘크리트학회논문집
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    • 제22권1호
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    • pp.85-91
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    • 2010
  • 이 연구에서는 24~60 MPa 범위의 콘크리트에 대하여 다양한 양생조건과 측정 방법을 적용하여 재령에 따른 조건별 건조수축량을 비교하였고, 이를 통해 실험 방법의 적합성 및 예측 방법의 적용성을 검토하였다. 연구 결과에 따르면, 28일 양생이 가장 적은 건조수축을 나타냈으며, 저강도 콘크리트 봉합양생의 경우 탈형 후부터의 변형률을 비교 해보면, 표준양생의 건조수축과 크게 변하지 않는 것으로 나타났으나, 고강도 콘크리트 봉합양생의 경우 자기수축이 크게 발생하여 더 큰 건조수축을 나타냈다. 매립 게이지를 사용해도 효율적인 건조수축량 측정이 가능하며, 접지(contact) 게이지로 측정된 값이 매립 게이지로 측정한 값보다 작게 나타났다. 실험 결과는 EC2 모델예측식과 가장 잘 일치하는 것으로 나타났다.

폐유지류를 중심으로 한 도포제 종류 및 도포시기 변화가 혼화재 다량치환 콘크리트의 탄산화 및 염해저항성에 미치는 영향 (Influence of Painting Materials based on Wasted Oil and Applying Timing on Carbonation and Chloride Resistances of High Volume SCM Concrete)

  • 한천구;최영두
    • 한국건설순환자원학회논문집
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    • 제3권3호
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    • pp.228-236
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    • 2015
  • 본 연구는 폐유지류를 중심으로 한 도포제 종류 및 도포시기에 따른 혼화재 다량치환 콘크리트의 탄산화 및 염해저항성에 미치는 영향에 관하여 실험 연구한 것이다. 즉 내구성 향상방안으로서, 도포시기를 탈형 즉시와 28일 수중양생후의 변화를 주고 도포제는 Plain인 Control을 포함한 ERCO(유화처리정제유지류), RCO(정제유지류), WR(발수제), ERCO+WR의 5가지 수준에 대하여 비교 실험을 실시하였다. 실험결과 도포시기에 따른 탄산화 및 내염해 저항성의 경우 28일 수중양생 후 도포의 경우 탄산화 및 염화물 침투 깊이가 감소하는 것을 알 수 있었고, 또한, 도포제는 ERCO, RCO, ERCO+WR, WR의 순으로 탄산화 및 염화물 침투깊이가 늦게 진행되어, 특히 ERCO의 도포가 탄산화 및 염화물 억제효과에 가장 우수한 것을 알 수 있었다.

단열갱폼 적용에 따른 동절기 보양비 사용량 및 발열량 검토에 관한 실험적 연구 (A Study on the Energy Consumption Cost in the Winter and Calorific Value by Insulated Gang-form)

  • 남경용;최석;안성진;임명관
    • 한국건축시공학회지
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    • 제20권1호
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    • pp.53-60
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    • 2020
  • 본 논문은 동절기 콘크리트 보양 시 투입되는 에너지(전력) 소비량과 콘크리트 발열량 변화를 통해 단열갱폼의 단열성능을 검토하고자 하였다. 실험결과에 따르면, 일반갱폼은 콘크리트 타설 이후 12시간동안 에너지(전력) 소비가 3회 발생하게 된다. 반면 단열갱폼은 콘크리트 타설 후 21시간 동안 에너지(전력) 소비가 발생되지 않았다. 최종 전력 소비량은 일반갱폼이 단열갱폼보다 3.7배 높게 나타나 에너지(전력) 소비에서 단열갱폼의 우수한 성능을 확인할 수 있었다. 발열량 검토결과는 일반갱폼에서 콘크리트 타설 후 외기 온도변화에 따라 발열량이 크게 변하는 것을 알 수 있었다. 하지만 단열갱폼의 경우 프레임 일부에서 미비한 열손실이 발생했을 뿐 콘크리트 타설 직후부터 거푸집 탈형까지 일정한 발열패턴을 보여주고 있었다.

플라이애시를 다량 사용한 콘크리트의 강도특성에 관한 연구 (The Study on the Strength Properties of High Volume Fly-Ash Concrete)

  • 백민수;이영도;정상진
    • 한국건축시공학회지
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    • 제2권4호
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    • pp.169-176
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    • 2002
  • To study of binder and fine aggregate a lot of replacement fly-ash concrete, initial characteristics, standard environment of curing temperature $20^{\circ}C$, hot-weather environment, cold weather environment of curing temperature $5^{\circ}C$. Flash concrete tested slump, air contest, setting and Hardening concrete valuated setting period of form, day of age 3, 7, 28 compression strength in sealing curing. Underwater curing specimen compression strength of age 3. 7, 28day used strength change accordingly fly-ash concrete curing temperature. Purpose of study is consultation materials in field that variety of fly-ash replacement concrete mix proportion comparison and valuation. (1) Setting test result, fly-ash ratio of replacement higher delay totting time. Same volume of fly-ash ratio of replacement is lower fly-ash ratio of replacement fine aggregate delay setting time. Setting test in curing temperature $35^{\circ}C$ over twice fast setting in curing temperature $20^{\circ}C$ and all specimen setting delay in curing temperature $5^{\circ}C$. F40 specimen end of setting about 30 time. (2) Experiment result age 28day compression strength more fisher plan concrete then standard environment in curing temperature $20^{\circ}C$, cold weather environment in curing temperature $5^{\circ}C$, most strength F43 is hot-weather environment in curing temperature $35^{\circ}C$ replacement binder 25%, fine aggregate 15%. (3) Hot-weather environment replacement a mount of fly-ash is a same of plan concrete setting period of form. Age 28day compression strength replacement a mount of fly-ash more hot-weather concrete then plan concrete.

실험 계획법을 이용한 점착방지막용 플라즈마 증착 공정변수의 최적화 연구 (Optimizing the Plasma Deposition Process Parameters of Antistiction Layers Using a DOE (Design of Experiment))

  • 차남구;박창화;조민수;박진구;정준호;이응숙
    • 한국재료학회지
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    • 제15권11호
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    • pp.705-710
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    • 2005
  • NIL (nanoimprint lithography) technique has demonstrated a high potential for wafer size definition of nanometer as well as micrometer size patterns. During the replication process by NIL, the stiction between the stamp and the polymer is one of major problems. This stiction problem is moi·e important in small sized patterns. An antistiction layer prevents this stiction ana insures a clean demolding process. In this paper, we were using a TCP (transfer coupled plasma) equipment and $C_4F_8$ as a precursor to make a Teflon-like antistiction layer. This antistiction layer was deposited on a 6 inch silicon wafer to have nanometer scale thicknesses. The thickness of deposited antistiction layer was measured by ellipsometry. To optimize the process factor such as table height (TH), substrate temperature (ST), working pressure (WP) and plasma power (PP), we were using a design of experimental (DOE) method. The table of full factorial arrays was set by the 4 factors and 2 levels. Using this table, experiments were organized to achieve 2 responses such as deposition rate and non-uniformity. It was investigated that the main effects and interaction effects between parameters. Deposition rate was in proportion to table height, working pressure and plasma power. Non-uniformity was in proportion to substrate temperature and working pressure. Using a response optimization, we were able to get the optimized deposition condition at desired deposition rate and an experimental deposition rate showed similar results.

프레스성형공정에서 금형에 전달되는 진동 신호에 기반한 공정특성 분석에 대한 연구 (A Study on Process Characterization based on Vibration Signals Transmitted to the Mold in the Press Molding Process)

  • 이준한;김종선
    • Design & Manufacturing
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    • 제17권1호
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    • pp.56-63
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    • 2023
  • In this study, the vibration signal of the mold was measured and analyzed to monitor the process information and characteristics during the press molding process. A necklace-type picture frame mold was used for press molding, and the vibration signal was measured by GY-61 acceleration sensor module attached to the surface of the upper (movable) mold base. The change of the vibration signal of the mold according to press speed was analyzed. As a result, the vibration signal had a large change at five sections: "Holder contact", "Punch contact and start of pressing", "End of pressing", "Mold open", and "Demolding". The time difference between "Punch contact and start of pressing" and "End of pressing" means the pressing time which is the actual time the material is molded under pressing pressure. The time intervals for each section, represented by the time interval between "Holder contact" and "Punch contact and start of pressing", can be used to compare and evaluate the press speed applied to the process. By comparing the vibration signals at 60 rpm and 90 rpm, the amplitude at the section of "Punch contact and start of pressing" increased as the press speed increased. This result means that as the press speed increases, more force and pressure is applied to the material. Also, the peak values of the other sections were found to increase as the press speed increased. It was found that the pressing time, the time interval between "Punch contact and start of pressing" and "End of pressing", decreases as the pressing speed increases. Similarly, press speed factor, the time interval between "Holder contact", and "Punch contact and start of pressing", is found to be shorter. Therefore, based on the result of this study, the pressing time, press speed, pressing(punching) pressure of each cycle can be monitored by measuring the vibration signal of the mold. Also, it was confirmed that the level and trend of process information and characterization can be evaluated as the change of the mold vibration during press molding.

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대면적 미세 성형공정 원천기술 개발 (Development of Key Technologies for Large Area Forming of Micro Pattern)

  • 최두선;유영은;윤재성;제태진;박시환;이우일;김봉기;정은정;김진상
    • 한국정밀공학회지
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    • 제28권7호
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    • pp.777-782
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    • 2011
  • Micro features on the surface are well-known to have significant effects on optical or mechanical properties such as the optical interference, reflectance at the surface, contact angle, interfacial friction, etc. These surface micro features are increasingly employed to enhance the functionality of the applications in various application areas such as optical components for LCD or solar panel. Diverse surface features have been proposed and some of them are showing excellent efficiency or functionality, especially in optical applications. Most applications employing the micro features need manufacturing process for mass production and the injection molding and roll-to-roll forming, which are typical processes for mass production adopting polymeric materials, may be also preferred for micro patterned plastic product. Since the functionality or efficiency of the surface structures generally depends on the shape and the size of the structure itself or the array of the structures on the surface, it would be very important to replicate the features very precisely as being designed during the molding the micro pattern applications. In this paper, a series of research activities is introduced for roll-to-roll forming of micro patterned film including filling of patterns with UV curable resin, demolding of surface structures from the roll tool, control of surface energy and cure shrinkage of resin and dispose time and intensity of the UV light for curing of UV curable resin.