• Title/Summary/Keyword: combustion resistance

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Analysis of Wear Properties for $Ni_{3}Al$ Layer coated on Ferrous Materials by Diffusion Treatment after Combustion Synthesis at low Temperature (저온 연소합성 후 확산 열처리한 $Ni_{3}Al$ 금속간화합물 코팅층의 미끄럼 마모거동)

  • Lee, Han-Young
    • Tribology and Lubricants
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    • v.25 no.1
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    • pp.7-12
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    • 2009
  • Coating brittle intermetallic compounds on metal can enlarge the range of their use. It is found that intermetallic compound coating layers made by only combustion synthesis in an electric furnace have porous multi-phase structures containing several intermediate phases, even though the coating layers show good wear resistance. In this study, dense $Ni_{3}Al$ single phase layer corresponding to the initial composition of the mixed powder is coated on two different ferrous materials by the diffusing treatment after combustion synthesis. After- ward, sliding wear behaviors of the coating layer are evaluated in comparison with that of the coating layer with porous multi-phase structure made by only combustion synthesis. As a result, the wear properties of the coating layer composed of dense $Ni_{3}Al$ single phase are considerably improved at the range of low sliding speed com- pared with that of the coating layer with porous multi-phase structure, particularly in the running-in wear region. This is attributed to the fact that wear of the coating layer is progressed by shearing as a sequence of adhesion, not by occurring of pitting on the worn surface due to having dense structure without pores.

Effects of Pre-Annealing Treatment on the Combustion Synthesis of Ni3Al Intermetallics Coating (Ni-25at.%Al 금속간화합물의 연소합성반응에 미치는 사전 Annealing 처리의 영향)

  • Lee, Han-Young;Mo, Nam-Kyu
    • Tribology and Lubricants
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    • v.37 no.2
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    • pp.62-70
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    • 2021
  • The problem with intermetallics coating using the heat of molten casting is that the heat generated during combustion synthesis dissolves the coating and the substrate metal. This study investigates whether pre-annealing before synthesis can control the reaction heat, with the aim of Ni3Al coating on the casting surface. Therefore, the effects of the annealing temperature and time on the combustion synthesis behavior of the powder compact of Ni-25at%Al after annealing were investigated. As results, the reaction heat when synthesized decreased as the annealing temperature was high and the annealing time was longer. This was attributed to the fact that Al was diffused to Ni particles during low temperature annealing and intermediate Ni-Al compounds were formed during high temperature annealing. After combustion synthesis, however, it was found that their microstructures were almost identical except for the amount of intermediate intermetallics. Furthermore, an annealing temperature above 450℃, at which intermediate compounds begin to form, is needed to prevent the dissolving problem during synthesizing. The intermetallics synthesized after annealing at higher temperature and prolonger annealing time showed a good wear resistance. This might be because much intermediate intermetallics of high hardness were remained in the microstructure.

A Study of the Pre-Resistance Effects on the Optimization For Performance of the Ignition System with the Breaker Point Type (Breaker Point 型 점火裝置 性能 을 極大化하기 위한 Pre - Resistance 효果 에 對한 硏究)

  • 손병진;신영철
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.6 no.2
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    • pp.133-139
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    • 1982
  • One of factors that affect combustion in the cylinder of the engine is to keep a greater energy in the ignition system to minimize pollutant emissions and to increase its performance of the low temperature. This paper reviews theoretically the state and input variables of the ignition system from the state transition equation. Effects on characteristics of the system such as primary current, secondary available voltage and spark duration by reducing the pre-resistance from 3.5 to 0 ohm in 12V system is experimentally investigated when the ignition coil has a primary resistance of 1.5 ohms ad the dwell angle of the breaker point is 43.2 degrees (0.75 radian). Advantages and limitations for using the low resistance of the primary circuit are also presented to optimize the performance of the ignition system with the breaker point.

Flame Characteristics on Wall Recess Type Ceramic Combustor for Low Pollutants (Wall Recess형 저공해 세라믹 연소기의 화염특성)

  • 전영남;채재우
    • Journal of Korean Society for Atmospheric Environment
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    • v.12 no.2
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    • pp.131-139
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    • 1996
  • The developent of ceramic combustor is being increased beca- use of the excellent physical properties of ceramic material, that is, high-resistant strength, high emissivity power and high corrosin-resistance. Ceramic combustor has been interested in the application of ultra-lean combustion for low NO$_{x}$ emission and gaseuos waste incineration with good combustion. This experimental study was conducted to investigate the combustion and emission characteristics of wall recess type ceramic combustor with equivalence ratio, mixture flow velocity and wall recess depth as parameters. The results in this study are as follows: 1. Wall recess played a important role to extend flame stability region. 2. The peak temperature of gas was peoportional to equivalence ratio, mixture flow velocity and wall recess depth. 3. The static pressure of mixing chamber and inlet temperature depended on the position of flame zone. 4. NO reduction was achieved by lean mixture without lower combustibility.y.

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The Effects of Current Adjustment on the Preparation of Fe-Al Intermetallic Compounds by Field-Activated Combustion Synthesis (FACS법에 의한 Fe-Al계 금속간화합물의 제조시 통전방식의 영향)

  • Yun, Gi-Seok;Jeong, Jung-Chae;Won, Chang-Hwan
    • Korean Journal of Materials Research
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    • v.9 no.7
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    • pp.680-687
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    • 1999
  • Fe-Al intermetallic compounds were manufactured by using the field-activated combustion synthesis process. Effects of chemical composition(Fe:Al= 3: 1,2:1, 1:1, 1:2, 1:3), Compaction pressure(150, 250, 350MPa) and electrical resistance on the reaction were investigated in this system. As the molar ratio of Al, compaction pressure and electric field increased, the combustion temperature and velocity were increased. The influences for reaction with current adjust way were investigated in this system. But in the absence of a electric field, the reaction could sustain a nonsteady combustion wave and was not completed. The reaction products were characterized with X-ray, SEM and EDXS to determine the structure and composition.

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Effect of Recirculation of Rotary Kiln Exhaust Gas for the Carbonation of Lime on the Combustion Conditions and the Amounts of NOx (생석회 탄산화를 위한 회전로 배가스 재순환이 연소 및 NOx 발생양에 미치는 영향)

  • Lee Man-Seung;Lee Si-Hyunh
    • Resources Recycling
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    • v.12 no.1
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    • pp.41-47
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    • 2003
  • In order to improve the hydration resistance of lime in the air at room temperature, carbonation and hydration experiments have been conducted. Carbonation of the surface of lime by about 6 wt% was needed to suppress the hydration of lime used in steel-making. The effect of recirculation of rotary kiln exhaust gas for the carbonation of lime on the combustion temperature and NOx concentration was analyzed by thermodynamics. From the thermodynamic calculation results, it was frond that the equi-librium combustion temperature and NOx concentration decreased with increasing volume percentage of exhaust gas.

A Study on improving the Reliability of Thrust Measurement System (추력측정장치의 신뢰도 향상 방안에 관한 연구)

  • Kang, Donghyuk;Joo, Seongmin;Kim, Jong-gyu;Choi, Hwan-Seok
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2017.05a
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    • pp.1188-1191
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    • 2017
  • Thrust is one of the crucial performance parameter of a combustion chamber in the combustion chamber development test. So it is very important to measure an accurate thrust. Thrust calibration test was performed to identify the system characteristics, resistance and linearity of a vertical thrust measurement system(TMS) for accurate thrust measurement. It has been found 6.9% ~ 8.6% errors between the measured thrust by TMS calibration equations and theoretical thrust. It has been confirmed that the TMS calibration is necessary to be performed with the propellant lines connected to the combustion chamber for accurate thrust measurement.

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Design & Development of KSLV-II Ullage Motor (KSLV-II 가속모터 설계 및 개발)

  • Oh, Jisung;Lee, Gwan Joo;Kim, Sujeong;Kim, Hanjoon;Park, Euiyong;Kwon, Hyukho;Cho, In-Hyun
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2017.05a
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    • pp.1122-1126
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    • 2017
  • KSLV-II ullage motor is a type of the separation motor of Korea Space Launch Vehicle. Simultaneously operates with the retro Motor to perform the stage separation. The internal ballistics design, application of propellant composition, and the design of the combustion chamber and the canted nozzle were performed in accordance with the target performance of the ullage motor. Ti-6Al-4V alloy was applied to the combustion as material of chamber and nozzle. The heat resistant material of the nozzle was selected to ensure the heat resistance of the propellant containing a large amount of aluminum. And the combustion performance of the ullage motor satisfying the KSLV-II requirements was secured by performing the ground combustion test.

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Fire Resistance and Thermal Stability Study of Fire-Retarded Polypropylene Systems by Using Cone Calorimeter and Thermogravimetry (콘 칼로리미터와 TGA를 이용한 할로겐 계통의 난연제를 첨가한 폴리프로필렌 수지의 난연성 및 열 안정성에 관한 연구)

  • 곽성복;정찬화;남재도;김준형;최미애
    • Polymer(Korea)
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    • v.24 no.6
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    • pp.777-786
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    • 2000
  • Fire resistance and thermal stability of polypropylene composite systems were investigated by using several halogenated fire-retardants such as decabromodiphenyl oxide (DBDPO) and chlorinated paraffin wax (CPW). The fire resistance of composite systems was thoroughly examined by measuring limited oxygen index (LOI, ASTM D2863, ISO 4589) and characteristic properties of cone calorimetry(ASTM E1354, ISO 5660) heat release rates (HRR), time to ignition (TTI), total heat release (THR), effective heat of combustion (EHC), mass loss rates, etc. Comparing the cone calorimetry experimental results of the halogen flame retardants, DBDPO exhibited twice higher efficiency than CPW in polypropylene systems, and the LOI also showed similar trends to cone calorimetry. The thermo-oxidative stability of the composite systems was increased about 30-5$0^{\circ}C$ in thermogravimetry analysis.Collectively, the combustion, extinction and thermally-stable characteristics of flame retardants were identified in this study.

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Development and Performance Analysis of Gas Generator with Plunger-type Flow Control Valve for Ducted Rocket : Part I (Plunger 타입 유량조절장치를 적용한 덕티드 로켓용 가스발생기 개발 및 성능분석 : Part I)

  • Lee, Jungpyo;Han, Seongjoo;Cho, Sungbong;Kim, Kyungmoo;Lim, Jaeil;Lee, Kiyeon
    • Journal of Aerospace System Engineering
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    • v.15 no.3
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    • pp.79-86
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    • 2021
  • For a preliminary study on a thrust-throttleable Variable Flow Ducted Rocket, a gas generator and flow control valve were developed, and ground combustion tests were performed. The gas generator and flow control valve operated at the required performance level for parameters, such as heat-resistance, combustion-time, pressure, and temperature. The combustion characteristics of a fuel-rich solid propellant mixed with Boron/MgAl/AP, etc., were also analyzed. A Plunger-type flow control valve was designed to control the discharge flow area, and it was confirmed that the flow control valve was able to control the combustion gas flow rate and pressure. However, due to the reduction of the discharge flow area caused by adhesion of combustion products, the combustion pressure continuously increased. The analysis of the pressure increase is covered in Part 2 of this paper.