• 제목/요약/키워드: ceramic heater

검색결과 70건 처리시간 0.03초

SiC계 세라믹 발열체 경제성 평가 (Economical Estimation of SiC Ceramic Heater)

  • 조현섭;유인호
    • 한국산학기술학회:학술대회논문집
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    • 한국산학기술학회 2009년도 춘계학술발표논문집
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    • pp.450-453
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    • 2009
  • Compositional design and optimization of processing parameters are key factors for controlling and improving the properties of SiC-based electroconductive ceramic composites. Compare economic estimation of SiC ceramic heater with sheathe heater are as followings. (1) Temperature rising time of sheath heater is 1.1 times faster than SiC ceramic heater. (2) Heating insulation of SiC ceramic heater is 2.7 times larger than sheath heater. If SiC ceramic heater is one body type of a product application, contact resistance will decrease. I think that temperature initial rising time is faster than now. The more SiC ceramic heater is used for a long time, the more economic benefit is larger in the view point of heat insulation.

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유한요소법에 의한 적층형 세라믹 히터의 전극 패턴 최적화 (Optimization of Electrode Pattern for Multilayer Ceramic Heater by Finite Element Method)

  • 한윤수;김시연;여동훈
    • 한국전기전자재료학회논문지
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    • 제30권12호
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    • pp.776-781
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    • 2017
  • In this study, we investigated the effect of electrode pattern design on the thermal shock resistance and temperature uniformity of a ceramic heater. A cordierite substrate with a low thermal expansion coefficient was fabricated by tape casting, and a tungsten electrode was printed and used as a heating element. The temperature distribution of the ceramic heater was calculated by a finite-element method (FEM) by considering various electrode patterns, and the tensile stress distribution due to the thermal stress was calculated. In the electrode pattern with a single-line width, the central part of the ceramic heater was heated to the maximum temperature, and the position of the ceramic heater having a double-line width was changed to the maximum temperature, depending on the position of the minimum line width pattern. The highest tensile stress was found along the edges of the ceramic heater. The temperature gradient at the edge determined the tensile stress intensity. The smallest tensile stress was observed for electrode pattern D, which was expected to be advantageous in resisting thermal shock failures in ceramic heaters.

고효율 세라믹 발열체 제작 및 특성 시험에 관한 연구 (A Study on the Fabrication and Characteristics of Ceramic Heater Apparatus with High Efficiency)

  • 조현섭;오명관
    • 한국산학기술학회논문지
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    • 제13권3호
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    • pp.1275-1278
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    • 2012
  • 도전성 복합체의 최적 설계 요소와 세라믹 제조기법을 찾고 발열체 제작을 위한 기초기반 기술을 확보하였다. 제품 응용시 세라믹 발열체를 하나의 몸체로 제작하여 접촉 저항을 최대한 줄이면 시스 발열체보다 1.1배 느린 초기 상승 온도 속도를 높일 수 있고, 보온력에서는 SiC계 세라믹 발열체가 시스 발열체보다 약 2.7배 높기 때문에 제품의 사용 기간이 길어질수록 에너지 절감 효과를 얻을 수 있어, 경제성 면에서 대단히 유리하게 평가 된다.

SiC계 세라믹 발열체의 최적 설계에 관한 연구 (A Study on The Optimal Design of SiC Ceramic Heater)

  • 조현섭
    • 한국산학기술학회논문지
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    • 제10권7호
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    • pp.1631-1634
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    • 2009
  • SiC에 기초한 도전성 복합체의 최적 설계 요소와 세라믹 제조기법을 찾고 발열체 제작을 위한 기초기반 기술을 확보하였다. 제품 응용시 세라믹 발열체를 하나의 몸체로 제작하여 접촉 저항을 최대한 줄이면 sheath 발열체보다 1.1배 느린 초기 상승 온도 속도를 높일 수 있고, 보온력에서는 SiC계 세라믹 발열체가 sheath 발열체보다 약 2.7배 높기 때문에 제품의 사용 기간이 길어질수록 에너지 절감 효과를 얻을 수 있어, 경제성 면에서 대단히 유리하게 평가 된다.

Screen Printable MoSi2 도전성 Paste를 이용한 세라믹 면상 발열체 제조 (Preparation of Screen Printable Conductive MoSi2 Thick Films for Ceramic Sheet Heater)

  • 김배연;한동빈;정철원
    • 한국세라믹학회지
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    • 제47권4호
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    • pp.319-324
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    • 2010
  • Screen printable $MoSi_2$ paste and its ceramic sheet heater were investigated. $MoSi_2$ powder without $Mo_5Si_3$ second phase, which causes so-called pest phenomena, was synthesized by SHS technique. Over glaze was also developed for preventing pest phenomenon. The maximum temperature of $MoSi_2$ ceramic heater was over $500^{\circ}C$. After several heat up and cooling cycle, the $MoSi_2$ heater reveals pest phenomenon. Conductive $MoSi_2$ paste could be used in electronic ceramics, i.e., MLCC, LTCC, HTCC, and etc.

영교차율과 가우시안 혼합모델을 이용한 박막증착장비의 세라믹 히터 결함 검출 (Fault Detection for Ceramic Heater in CVD Equipment using Zero-Crossing Rate and Gaussian Mixture Model)

  • 고진석;무향빈;임재열
    • 반도체디스플레이기술학회지
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    • 제12권2호
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    • pp.67-72
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    • 2013
  • Temperature is a critical parameter in yield improvement for wafer manufacturing. In chemical vapor deposition (CVD) equipment, crack defect in ceramic heater leads to yield reduction, however, there is no suitable ceramic heater fault detection system for conventional CVD equipment. This paper proposes a short-time zero-crossing rate based fault detection method for the ceramic heater in CVD equipment. The proposed method measures the output signal ($V_{pp}$) of RF filter and extracts the zero-crossing rate (ZCR) as feature vector. The extracted feature vectors have a discriminant power and Gaussian mixture model (GMM) based fault detection method can detect fault in ceramic heater. Experimental results, carried out by measured signals provided by a CVD equipment manufacturer, indicate that the proposed method detects effectively faults in various process conditions.

가전 제품용 세라믹 히터의 수명 및 고장 원인에 대한 연구 (Study of Life Prediction and Failure Mechanisms of Cramic Heater for Home Appliance)

  • 최형석
    • 한국신뢰성학회지:신뢰성응용연구
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    • 제17권4호
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    • pp.355-361
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    • 2017
  • Purpose: The purpose of this research is to establish the life test method for ceramic heater and identify the failure mechanisms. Methods: We do accelerated life test in the condition of thermal shock and failure analysis for failed samples. Conclusion: The main failure mechanisms of ceramic heater are identified as overstress failure mechanisms as results of failure analysis and the shape parameters of weibull distribution by accelerated life test are identified as 0.8, 1.2 and 0.4 each at $400^{\circ}C$, $600^{\circ}C$ and $900^{\circ}C$. At $900^{\circ}C$, the shape parameter 0.4 means that It is exactly initial failure caused that the stress exceeds the strength of ceramic heater highly and the shape parameters 0.8, 1.2 at $400^{\circ}C$, $600^{\circ}C$ means that the shape parameters are around 1.0 so that the main failure mechanism is overstress failure which is same result as failure analysis. It means that the appropriate life test method for ceramic heater is reliability qualification test method rather than accelerated life test.

Sheath Heater 모듈 실링용 B2O3-ZnO-Bi2O3계 유리소재 및 첨가제에 따른 물성 변화 (Effect of an Additive on the Physical and Electrical Properties of the B2O3-ZnO-Bi2O3 Glass System for a Sheath Heater Module)

  • 최진삼;신동우;배원태
    • 한국세라믹학회지
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    • 제50권1호
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    • pp.57-62
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    • 2013
  • We investigated the thermal and electrical properties of the $B_2O_3-ZnO-Bi_2O_3$ glass system as a sealing material in sheath heater modules. A composition with over 90 wt% $Bi_2O_3$ in the $B_2O_3-ZnO-Bi_2O_3$ system was glassified by controlling the cooling rate. The glass transition temperature and thermal expansion coefficient in bismate glass could be controlled by the minor ingredients of ZnO, $SiO_2$, $BaO_2$, and $K_2O$. The $B_2O_3-ZnO-Bi_2O_3$ glass system bonded well to metal, and bismate glass insulating properties were comparable to those of bismate glass $B_2O_3-ZnO-PbO$ glass system in a sheath heater module.

전자제어 장치를 이용한 세라믹 파이프의 온수제어기 개발 (A Controller Development of Water Heating in a Ceramic Pipe Using Electronics Control System)

  • 이정석
    • 한국전자통신학회논문지
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    • 제6권5호
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    • pp.717-722
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    • 2011
  • 본 논문은 원통형 세라믹관에서 온수를 순간적으로 가열하여 설정된 온도 및 수량으로 제어하고자 전자 제어기를 개발하였다. 순간온수기의 구조는 유입되는 온수가 원통형 세라믹 히터를 통하여 열량을 공급하여 온도를 제어하고자 설계하였고, 또한 수량센서와 임펠러를 이용한 수량을 제어하는 전자 제어기를 설계하였다. 순간온수의 제어방법은 유입되는 유량에 열량을 공급하는 원통형 세라믹 히터의 수학적인 모델링을 수립하여 제어기 적용하였고, 이에 대한 실험결과는 설정온도에 따라 제어가 잘 적용되어, 효율적이고 실용성 결과를 보였다. 따라서 원통형 세라믹 순간온수기는 향후 실용제품에 적용할 수 있는 제품구조와 제어 방법을 제시하였다.

의료용 소형 세라믹스 히터 소자의 개발 (Development of Micro-Ceramic Heater for Medical Application)

  • 이승민;이광호
    • 대한의용생체공학회:의공학회지
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    • 제43권4호
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    • pp.219-229
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    • 2022
  • In this study, we propose a miniaturized micro-ceramic heater device. After screen-printing a silver paste between pre-sintered two aluminum oxide plates to integrate a heating circuit, the device was fabricated through a low-temperature sintering process. In order to configure the optimal heating circuit integration condition, the output current evaluation and heating test were performed according to the number of screen prints of the silver paste at various voltages. A silver paste-based heating circuit printed with a line width of 200 ㎛ and a thickness of 60 ㎛ was successfully integrated on a pre-sintered alumina substrate through a low-temperature sintering process. In the case of the 5 times printed device, the thermal response showed a response rate of 18.19 ℃/sec. To demonstrate feasibility of the proposed device in the medical field, such as bio-tissue suturing and hemostasis, a voltage was applied to pig tissue in the device to test tissue change due to heat generated from the device. These results show the possibility that the proposed small ceramic heater could be used in the medical field based on its excellent temperature response.