• Title/Summary/Keyword: cavitation damage

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Optical Observation of Cavitation Phenomena in Diesel Fuel Injection Pumps (디젤 엔진 연료 분사 펌프 캐비테이션 현상의 가시화 연구)

  • Ryu, Seung-Hyup;Kim, Dong-Hun;Kim, Byung-Seok;Park, Tae-Hyung
    • Journal of Advanced Marine Engineering and Technology
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    • v.35 no.4
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    • pp.460-467
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    • 2011
  • Cavitation phenomena during the spill process of the Bosch type fuel injection pump for medium-speed diesel engine were investigated by optical observations. Typically, these phenomena can cause a surface damage with material removal or round-off at the plunger and barrel port etc., and may shorten their expected life time. The images, which were recorded with high speed CCD camera and borescope, show that the plunger damage is mainly affected by fountain-like cavitation generated before the end of delivery. And the damages of barrel port and deflector are caused by jet-type cavitation generated after end of delivery.

Minimizing of Cavitation-Erosion Damage for Various Structures using Composites under the various Condition of Fluid Flow Systems (복합재료를 이용한 유동유체 환경하의 각종 구조물의 캐비테이션 침식손상의 최소화 방안)

  • 이정주;김찬공;김용직;김윤해
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 1999.11a
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    • pp.227-233
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    • 1999
  • This study is mainly concerned with phenomenon of cavitation-erosion on the several materials and corrosive liquids which were applied with vibrator (suggested by ASTM G-32, 20KHZ, 24{$mu}m$).The main results obtained are summarized as follows ; (1) The maximum erosion rate by cavitation erosion in both of fresh-water and sea-water appeared to be proportioned to their hardness and tensile strength. (2) Cavitation weight loss and rate of cast iron in sea-water condition were greater (approximately 3 times) than that in distilled-water condition, however in case of stainless and brass the cavitation weight loss and their rates were not so different in both of their conditions. (3) Cavitation weight loss of composite materials were shown as below on this test, DuraTough DL : Weight loss in sea-water condition were greater (approximately 2.3 times) than it's fresh-water condition. (4) As the result of observation with digital camea of specimens, the main tendency of cavitation erosion for metals, was that small damaged holes causing by cavitation e개sion was appeared with radial pattern, and composites materials was that small damaged holes were appeared randomly.

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Cavitation state identification of centrifugal pump based on CEEMD-DRSN

  • Cui Dai;Siyuan Hu;Yuhang Zhang;Zeyu Chen;Liang Dong
    • Nuclear Engineering and Technology
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    • v.55 no.4
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    • pp.1507-1517
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    • 2023
  • Centrifugal pumps are a crucial part of nuclear power plants, and their dependable and safe operation is crucial to the security of the entire facility. Cavitation will cause the centrifugal pump to violently vibration with the large number of vacuoles generated, which not only affect the hydraulic performance of the centrifugal pump but also cause structural damage to the impeller, seriously affecting the operational safety of nuclear power plants. A closed cavitation test bench of a centrifugal pump is constructed, and a method for precisely identifying the cavitation state is proposed based on Complementary Ensemble Empirical Mode Decomposition (CEEMD) and Deep Residual Shrinkage Network (DRSN). First, we compared the cavitation sensitivity of pressure fluctuation, vibration, and liquid-borne noise and decomposed the liquid-borne noise by CEEMD to capture cavitation characteristics. The decomposition results are sent into a 12-layer deep residual shrinkage network (DRSN) for cavitation identification training. The results demonstrate that the liquid-borne noise signal is the most cavitation-sensitive signal, and the accuracy of CEEMD-DRSN to identify cavitation at different stages of centrifugal pumps arrives at 94.61%

A Study on the Analysis of Cavitation in Intake Pump (취수펌프에서의 캐비테이션 분석에 관한 연구)

  • Kim, Yong-Yeol;Cha, In-Ho;Lee, Je-Geun;Kwon, Gi-Bum;Lee, Jong-Ik;Kim, Han-Il
    • 한국전산유체공학회:학술대회논문집
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    • 2008.03b
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    • pp.144-147
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    • 2008
  • Intake pump for waterworks is badly damaged by a small amount of cavitation because of variable water quality and severe operation conditions. In general, the required NPSH for reduced cavitation can be provided by inlet condition, supply air, change pump and inducer. But once the pump has been built and installed there is little that can be done to reduce cavitation damage. In this study, we analysed the cavitation of paldang intake pump and intended to avoid the same phenomena.

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A Study on the Flow Characteristics of a Butterfly Valve in Fire Protection (소화용 버터플라이 밸브의 유동특성에 관한 연구)

  • 이동명;김엽래
    • Fire Science and Engineering
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    • v.16 no.4
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    • pp.59-64
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    • 2002
  • Investigation of flow characteristics on pressure loss and cavitations of the butterfly valve has been carried out. The pressure loss coefficient on opening angle of valve has been formulated by applying the Carnot's equations. Cavitations (such as cavitation Inception, super cavitation inception, cavitation damage inception, choking cavitation) have been predicted from the pressure loss coefficient of valve. The prediction of pressure loss and cavitation has been carried out change of the thickness ratio on opening angle of valve. The prediction data is utilize to necessary engineering data to develope of the butterfly valve.

The Toughening Mechanism of the Rubber-Modified Epoxy Resin (고무 변성 에폭시의 고인화 메카니즘)

  • 이덕보;최낙삼
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2001.05a
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    • pp.106-109
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    • 2001
  • In this work, we investigate the toughening mechanism of the rubber-modified epoxy resin. The fracture toughness($K_{IC}$) is measured using CT specimens for three kinds of rubber-modified epoxy resin with different rubber content. The damage zone and rubber particles around a crack tip of a damaged specimen just before fracture are observed by a polarization microscope and an atomic force microscope(AFM). Both the fracture energy($G_{IC}$) and the size of damage zone increase with the rubber content below l5wt%. The size of the rubber particles can be qualitatively correlated with the $G_{IC}$ and the size of damage zone. The cavitation of the rubber particles inside the damage zone is observed, which is expected to be main toughening mechanism by rubber particles. the stress which causes the cavitation of rubber particles is estimated by the Dugdale model.

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Cavitation and Electrochemical Characteristics Using Hydrogen Overpotential Method for ALBC3 Alloy (ALBC3 합금의 수소과전압 현상을 이용한 캐비테이션과 전기화학적 특성)

  • Park, Jae-Cheul;Lee, Seung-Jun;Kim, Seong-Jong
    • Journal of the Korean institute of surface engineering
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    • v.44 no.6
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    • pp.277-283
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    • 2011
  • In this study, the cavitation test and electrochemical experiments were conducted for ALBC3(Cu-Al) alloy that has an excellent corrosion resistance and cavitation characteristic in sea water. Based on the ASTMG32 regulation, the cavitation test was performed with the cavitation and cavitation erosion tester using piezoelectric effect. The electrochemical characteristics are evaluated with potentiostatic experiments in activation polarization potential range. As a result, cavitation damage is increased proportionally to temperature and time at $30{\mu}m$ amplitude. It is appeared that acceleration period in weight loss presented over 6 hours under the cavitation environment in sea water. In addition, corrosion damages were observed at the potential range of -3.2~-1.4 V as the result of potensiostatic experiments during 12 hours in activation polarization potential range.

Mechanism for Cavitation Phenomenon in Mechanical Heart Valves

  • Lee Hwan-Sung;Taenaka Yoshiyuki
    • Journal of Mechanical Science and Technology
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    • v.20 no.8
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    • pp.1118-1124
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    • 2006
  • Recently, cavitation on the surface of mechanical heart valve has been studied as a cause of fractures occurring in implanted Mechanical Heart Valves (MHVs). It has been conceived that the MHVs mounted in an artificial heart close much faster than in vivo sue, resulting in cavitation bubbles formation. In this study, six different kinds of mono leaflet and bileaflet valves were mounted in the mitral position in an Electro-Hydraulic Total Artificial Heart (EHTAH), and we investigated the mechanisms for MHV cavitation. The valve closing velocity and a high speed video camera were employed to investigate the mechanism for MHV cavitation. The closing velocity of the bileaflet valves was slower than that of the mono leaflet valves. Cavitation bubbles were concentrated on the edge of the valve stop and along the leaflet tip. It was established that squeeze flow holds the key to MHV cavitation in our study. Cavitation intensity increased with an increase in the valve closing velocity and the valve stop area. With regard to squeeze flow, the bileaflet valve with slow valve-closing velocity and small valve stop areas is better able to prevent blood cell damage than the monoleaflet valves.

An Analysis on Fatigue Fracture of Nuclear Pump Impeller Alloys by Ultrasonic Vibratory Cavitation Erosion (원전 해수 펌프 임펠러 합금의 케비테이션 피로 손상 해석)

  • Hong Sung-Mo;Lee Min-Ku;Kim Gwang-Ho;Rhee Chang-Kyu
    • Journal of the Korean institute of surface engineering
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    • v.39 no.1
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    • pp.35-42
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    • 2006
  • In this study, the fatigue properties on the cavitation damage of the flame quenched 8.8Al-bronze (8.8Al-4.5Ni-4.5Fe-Cu) as well as the current nuclear pump impeller materials (8.8Al-bronze, STS316 and SR50A) has been investigated using an ultrasonic vibratory cavitation test. For this the impact loads of cavitation bubbles generated by ultrasonic vibratory device quantitatively evaluated and simultaneously the cavitation erosion experiments have been carried out. The fatigue analysis on the cavitation damage of the materials has been made from the determined impact load distribution (e.g. impact load, bubble count) and erosion parameters (e.g. incubation period, MDPR). According to Miner's law, the determined exponents b of the F-N relation ($F^b$ N = Constant) at the incubation stage (N: the number of fracture cycle) were 5.62, 4.16, 6.25 and 8.1 for the 8.8Al-bronze, flame quenched one, STS316 and SR50A alloys. respectively. At the steady state period, the exponents b of the F-N' curve (N': the number of cycle required for $1{\mu}m$ increment of MDP) were determined as 6.32, 5, 7.14 and 7.76 for the 8.8Al-bronze, flame quenched one, STS316, and SR50A alloys, respectively.

Quantitative Analysis on the Damage of the Austenitic Stainless Steel under the Simultaneous Cavitation Bubble and Solid Particle Collapses (오스테나이트계 304 스테인리스강의 케비테이션 기포 및 고체 입자 동시 충격 손상의 정량적 고찰)

  • Hong, Sung-Mo;Park, Jin-Ju;Lee, Min-Ku;Rhee, Chang-Kyu
    • Korean Journal of Metals and Materials
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    • v.48 no.10
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    • pp.893-900
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    • 2010
  • In the present work, the impact loads and their effects on the surface damage under the simultaneous cavitation bubble and solid particle collapses in the sea water have been quantitatively investigated for the austenitic 304 stainless steel by using a vibratory cavitation test device. To do this, angular $SiO_2$ solid particles with an average size of $150{\mu}m$ were dispersed into the test liquid, and the measured impact amplitudes were converted into the impact loads by a steel ball drop test. The maximum impact load was determined to be 28.2 N in the absence of solid particles, but increased to 33.7 N in the presence of solid particles. In addition, the critical impact loads, $L_{crit}$, required to generate pits with sizes greater than $3{\mu}m$ were measured to be 19.6 N and 16.6 N, respectively, for the cavitation bubble collapse and solid particle collapse. As a result of the cavitation erosion test, the incubation time and erosion rate were 1.2 times lower and 1.5 times higher, respectively, by a solid particle collapse compared to those only by the cavitation bubble collapse, indicating a drastic decrease in a resistance to cavitation erosion by the solid particle collapse.