• Title/Summary/Keyword: Washer System

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An Experimental Study on Energy Reduction of an Exhaust Air Heat Recovery Type Outdoor Air Conditioning System for Semiconductor Manufacturing Clean Rooms (반도체 클린룸용 배기 열회수식 외기공조시스템의 에너지절감에 관한 실험적 연구)

  • Song, Gen-Soo;Yoo, Kyung-Hoon;Kang, Shin-Young;Son, Seung-Woo
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.21 no.5
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    • pp.273-281
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    • 2009
  • In recent semiconductor manufacturing clean rooms, the energy consumption of outdoor air conditioning systems represents about 45% of the total air conditioning load required to maintain a clean room environment. Meanwhile, there is a large amount of exhaust air from a clean room. From an energy conservation point of view, heat recovery from the exhaust air is therefore useful for reducing the outdoor air conditioning load for a clean room. In the present work, an energy-efficient outdoor air conditioning system was proposed to reduce the outdoor air conditioning load by utilizing an air washer to recover heat from the exhaust air. The proposed outdoor air conditioning system consisted mainly of a preheating coil, an air washer, two stage cooling coils, a reheating coil, a humidifier and two heat recovery cooling coils inserted into the air washer and connected to a wet scrubber. It was shown from the lab-scale experiment with outdoor air flow of $1,000\;m^3/h$ that the proposed system was more energy-efficient for the summer and winter operations than an outdoor air conditioning system with a simple air washer.

A Study on the non -linearity of wave washer spring (웨이브 와셔 스프링의 비선형성에 관한 연구)

  • 이수종;왕지석
    • Journal of Advanced Marine Engineering and Technology
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    • v.21 no.3
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    • pp.246-255
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    • 1997
  • The wave washer springs are expected to behave non-linearly between forces and displace¬ments due to contractions of the height and due to expansions in radial direction. To find out the non -linearity of wave washer springs, the three dimensional plate analysis theory using the finite element method is adopted in this paper. The wave washer springs are considered to be three dimensional plate structures rather than frame structures, because their thickness is normally much smaller than their width. The displacements of nodal points due to small increment of force are calculated by the finite element method and the calculated nodal displacements are added to X - Y Z coordinates of nodal points. The new stiffness matrix of the system using the new coordinates of nodal points is adopted to calculate the another nodal displacements, that is, the step by step method is used in this paper. The relations between the increments of forces and displacements in each step are recorded and plotted in chart. The experimental results are compared with the calculated chart and it is shown that there are good coincidences between measured values and calculated ones.

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A Study on the Performance Improvement of the Air Washer System for Semiconductor Manufacturing Clean Rooms (반도체 클린룸용 에어와셔 시스템의 성능개선을 위한 연구)

  • Park, Sang-Tae;Yoo, Kyung-Hoon;Son, Seung-Woo
    • Proceedings of the KSME Conference
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    • 2007.05b
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    • pp.3413-3417
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    • 2007
  • In recent semiconductor manufacturing clean rooms, air washers are used to remove airborne gaseous contaminants such as $NH_3$, SOx and organic gases from the outdoor air introduced into clean room. In the present study, an experiment was carried out to examine the improvement of removal efficiency for the gaseous contaminants. In order to improve the gas removal efficiency, a hot water contact heat exchanger was installed upstream of the air washer to heat and humidify the incoming outdoor air before entering the air washer.

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Construction and Testing of a radiation-beam powered TA (ThermoAcoustic) washer for grease removal

  • Chen, Kuan;DaCosta, David H.;Kim, Yeongmin;Oh, Seung Jin;Chun, Wongee
    • Journal of the Korean Solar Energy Society
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    • v.35 no.1
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    • pp.21-28
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    • 2015
  • A small washer powered directly and solely by thermal radiation was constructed and tested to explore the feasibility of using solar energy or other types of thermal radiation for washing and cleaning. In principle, TA (ThermoAcoustic) washers have the benefits of simpler design and operation and fewer energy conversion processes, thus should be more energy efficient and cost less than electric washing/cleaning systems. The prototype TA converter we constructed could sustain itself with consistent fluid oscillations for more than 20 minutes when powered by either concentrated solar radiation or an IR (infrared) heater. The frequencies of water oscillations in the wash chamber ranged from 2.6 to 3.6 Hz. The overall conversion efficiency was lower than the typical efficiencies of TA engines. Change in water temperature had little effect on the oscillatory flow in the TA washer due to its low efficiency. On the other hand higher water temperatures enhanced grease removal considerably in our tests. Methods for measuring the overall conversion efficiency, frictional loss, and grease removal of the TA washing system we designed were developed and discussed.

Multidisciplinary Design Optimization of Suspension System for Vibration Reduction of Drum Type Washer (진동저감을 위한 드럼세탁기 현가시스템의 다분야통합최적설계)

  • 이태희;현상학;유홍희;최동훈;전시문;김동원;김영호
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2004.05a
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    • pp.429-432
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    • 2004
  • Multidisciplinary design optimization technique is applied to drum type washer in order to minimize the vibration of the cabinet. Dynamic analysis and structural analysis are carried out by using commercial programs to obtain the reliable responses. Analysis models are compared to the experimental responses and finally validated for further design. Two commercial programs are integrated by the design framework EMDIOS that provides interfaces to conveniently link between analyzers and performs design optimization. In this research we could obtain an optimum design that reduces the magnitude of amplitude by about 33% compared with the original design.

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Gas removal efficiency of air washer system according to pH of sprayed water (분무수 pH 변화에 따른 에어와셔의 가스제거 성능변화)

  • Nam, Seung-Baeg;Ha, Jong-Pil;Kim, Tae-Hyung;Moon, In-Ho;Cho, In-Soo
    • Proceedings of the SAREK Conference
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    • 2007.11a
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    • pp.488-492
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    • 2007
  • In this study, experiment was done to verify the relationship between sprayed water's pH and gas removal efficiency of the Air Washer system. The experiment was done with sprayed water's pH in between pH 4.7 to 7.7, and Ion Chromatography analysis was used to identify the system's gas removal efficiency. As a result, $NH_3$ is removal efficiency decreased under 50% above pH 7, and $SO_X$ and $NO_X$ removal efficiency decreased under pH 6. Through this research, the optimum pH operating condition of the Air Washer System was conformed to be in range between pH6 to pH6.5.

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Performance Improvement of Polymer Deposition System by Nozzle Guide and Its Application to Washer Scaffold Fabrication (노즐 가이드를 적용한 폴리머 적층 시스템의 Washer Scaffold 제작을 위한 성능 개선)

  • Sa, Min-Woo;Kim, Jong Young
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.37 no.3
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    • pp.249-257
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    • 2013
  • Rapid prototyping was used to design and develop a three-dimensional (3D) scaffold for tissue engineering application. In this study, the nozzle guide (TB-CP-HN, MUSASHI ENGINEERING, INC., JAPAN) used with the syringe of the polymer deposition system (PDS) was evaluated by measuring the scaffold line width and height. 3D scaffolds were fabricated using a biodegradable polymer called poly-caprolactone (PCL). The PCL polymer can be deposited from the needle of a syringe using a 200-${\mu}m$ precision nozzle, at a pressure of 600 kPa and temperature of $125^{\circ}C$. The advantages and improvements in this nozzle guide were addressed through washer scaffold fabrication. Overall, this research indicated that the fabrication of a complex-shaped scaffold using an enhanced polymer deposition system may have potential for tissue engineering.

Numerical Analysis on Energy Reduction of an Exhaust-Air-Heat-Recovery Type Air Washer System for Semiconductor Manufacturing Clean Rooms (반도체 클린룸용 배기 열회수식 에어와셔 시스템의 에너지절감에 관한 수치해석)

  • Song, Gen-Soo;Kim, Hyung-Tae;Yoo, Kyung-Hoon;Son, Seung-Woo;Shin, Dae-Kun;Kim, Young-Il
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.22 no.10
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    • pp.697-703
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    • 2010
  • In recent semiconductor manufacturing clean rooms, air washers are used to remove airborne gaseous contaminants from the outdoor air introduced into a clean room. Meanwhile, there is a large amount of exhaust air from a clean room. From an energy conservation point of view, heat recovery is useful for reducing the outdoor air conditioning load required to maintain a clean room. Therefore it is desirable to recover heat from the exhaust air and use it to cool or heat the outdoor air. In the present study, numerical analysis was conducted to evaluate the recovered heat of an exhaust air heat recovery type air washer system, which is the key part of an energy saving outdoor air conditioning system for semiconductor clean rooms. The present numerical results showed relatively good agreement with the available experimental data.

An Experiment on Performance Evaluation of a Vapor Condensation Type Air Washer System for Semiconductor Clean Rooms (반도체 클린룸용 수증기 응축식 에어와셔 시스템의 성능평가)

  • Yeo, Kuk-Hyun;Park, Sang-Tae;Yoo, Kyung-Hoon;Son, Seung-Woo
    • Proceedings of the SAREK Conference
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    • 2006.06a
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    • pp.442-447
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    • 2006
  • In semiconductor manufacturing clean rooms, it becomes important to remove airborne molecular contaminants as well as particulate contaminant in outdoor air introduced into clean rooms. One suitable control technique for these chemical contaminants is air washing by water in an outdoor air handling unit. In order to enhance the removal efficiency of chemical contaminants the effect of adding a heating and humidifying process before an air washer was examined.

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